Source: UNIV OF WISCONSIN submitted to NRP
IMPACT ASSESSMENT OF ANAEROBIC DIGESTION: ECONOMIC, ENVIRONMENTAL, AND OPERATIONAL RELATIONSHIPS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0225409
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
May 1, 2011
Project End Date
Apr 30, 2013
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
UNIV OF WISCONSIN
21 N PARK ST STE 6401
MADISON,WI 53715-1218
Performing Department
Biological Systems Engineering
Non Technical Summary
Waste management is becoming increasingly important for economic and environmental sustainability in industrial, agricultural, and municipal sectors. Anaerobic digestion is a proven waste-to-energy technology currently being implemented to produce renewable energy and stabilize waste to limit environmental impacts. Use of AD systems within the United States is increasing rapidly. In order to maintain economic viability, systems are being optimized for increased gas production and use of end products. The change in management, design, and operation results in unpredictable environmental impacts. The proposed research uses a systems approach to analyze economic and environmental impacts due to changes in AD operation. A framework will be developed to perform an LCA to determine impacts of GHG emissions, land use, nutrient losses, biogas production, and food production for changes in AD operations including substrate, digestate, and energy use. A parallel economic analysis will also be evaluated for comparison to the LCA for environmental impacts. Simultaneous assessment will highlight areas with high potential impact for AD operation and research. The analysis will provide direct data for application to operational systems to realize environmental and economic benefits, while increasing knowledge for design of future systems.
Animal Health Component
80%
Research Effort Categories
Basic
20%
Applied
80%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1020199202035%
1310199202010%
3075370202010%
4030199202010%
6016199301035%
Goals / Objectives
1.Design framework for analysis of AD system components and their environmental and economic impacts. 2.Simultaneously analyze AD systems to quantify overall economic and environmental impacts for alternative substrates, digestate end products, and biogas use. 3.Identify gaps in data and analysis procedures to strengthen framework and outline future data collection needs. Development of a framework for systems analysis will provide the necessary tools to quantify environmental and economic impacts for assessment. Simultaneous systems analysis for economic and environmental impacts will identify areas which pose potential for reductions in economic cost without negatively impacting environmental benefits. Typical systems today are evaluated for economic feasibility, but the alterations to these systems can produce unpredictable environmental consequences. Data can be used to weigh these options appropriately before making management, operational, and design changes. Further breakdown of this data for substrates, digestate end use, and biogas use has direct application to those currently operating AD systems to reduce emissions, reduce land use impacts and nutrient losses, and increase biogas production. Completion of this study can influence actual environmental and economic impacts through dissemination to digester operators, particularly with the addition to the curriculum of the anaerobic digestion operator training program and other information tools. With detailed inspection of data pertaining to GHG emissions, nutrient use, net energy, land use, crop production, waste production, etc., research needs will be highlighted. Leveraging further funding requires data to assess the research needs and areas of AD with the greatest potential for increased impact, whether that is more detailed emissions data, greater understanding of biogas markets, or the numerous other potential concerns. Currently, general surveys of existing operations are used to assess the next steps for research, but impact analysis will focus research in areas where results will be most effective in an attempt to make gains in the gap between AD application and proven science.
Project Methods
Environmental impacts of climate change, land use, and energy intensity will be assessed using life cycle analysis (LCA) models that will be developed using GaBi software, a leading LCA management program. Through this methodology it will be possible to identify the potential environmental and economic trade-offs that exist along the lifecycle of the studied AD systems. The basic framework, databases, and libraries developed by the Green Cheese Project at UW-Madison (Passos-Fonseca et al. 2010) will be adapted to determine net energy production, emissions, nutrient balances (including phosphorus and nitrogen), and land use requirements for the AD system scenarios. The processes involved will include (1) substrate production including all requirements from crop production (when applicable) to digester, (2) AD operation, (3) digestate production and use, and (4) biogas production and use. Analysis will evaluate outputs for a defined digester volume (to avoid complications with digester construction impacts) and user defined systems including substrate type, digestate use, and biogas use. This user defined information will then be used to calculate the outputs using embedded programming. Substrate selection will determine the volume of biomass needed, the agricultural production system(s) required to produce that biomass or substrate and their embedded energy requirements, the environmental impacts of agricultural production, and the biogas production from that particular substrate. Digestate use will have environmental impacts associated with transport and application or end use of waste. Biogas use will be used to calculate the environmental impacts associated with different end use schemes (natural gas or electricity). The resulting data will be aggregated for each scenario to determine the overall output impacts for each process for comparison. A cost-benefit analysis will be used for the same system scenarios outlined in the environmental LCA. Costs will be identified with each of the processes including agricultural production of each substrate (i.e. cost of required land, cropping), digestate end use (transport, digestate markets), and energy use (capital and operational costs, market price). The economic benefits of a digester are defined by several factors include electricity avoided, electricity sold, bedding savings, and separated solids sales. Potential benefits generated from carbon credits and government support policies such as feed-in-tariff will also be incorporated to assess the profitability of the system under alternative assumptions. Evaluation of each set of data, economic and environmental, for AD system scenario will allow for assessment of trends and correlations in data sets.

Progress 05/01/11 to 04/30/13

Outputs
Target Audience: This outcome of this project reached the target audiences of students (formal classroom), graduate student instruction, producers, industry (anaerobic digestion and manure handling), government & regulators, as well as other scientists. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? The project has produced a number of models that can be used to teach other scientisits and students. In addition, the data is being transformed into more simple projection models where producers (for example) can evaluate installations of various manure technologies for environmental and eocomic impact to their operations. How have the results been disseminated to communities of interest? Results are continuing to be disseminated in a variety of ways. There have been a number of talks given throughout the state and country at a variety of venues with the results. Journal papers have been submitted and will continue to be developed on further data. The producer models will be shared with dairy producers in the region to start. And lastly the results of the LCA and the model itself is being integrated into the sustainable dairy CAP to increase the robustness of their model. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? 1. An LCA model was developed for analysis of anaerobic digesters (AD) and other manure processing pieces/pathways to evaluate environmental parameters global warming potential, ammonia emissions, nutrient balances, and depletion of fossil fuels throughout manure systems. 2. In addition, an economic framework was developed to overlap the environmental model to be able to assess the two simultaneously for numerous manure processing pathways including mutiple digestate uses, biogas uses, and multiple substrates for feedstocks. 3. Data gaps were idetified and additional funding found to provide data to strengthen weakness within the model. The completion of the above 3 objectives resulted in the assessment of four manure processing pathways to provide a system-level understanding of their impacts on different sustainability indicators. In particular, how solid-liquid separation (SLS), anaerobic digestion (AD), and AD+SLS affect depletion of fossil fuels (DFF), nutrient balances, global warming potential (GWP), and ammonia emissions when compared to the base case (BC) pathway of direct land application. Process-based and lifecycle sustainability assessment techniques are applied to develop inventory data and model a Wisconsin dairy farm. For the BC pathway, net GWP is 97.7 kg CO2-eq, DFFS is 104.4 MJ, ammonia emissions are 2.61 kg and nitrogen availability is 2.44 kg per ton of excreted manure. Net GWP is reduced in all processing pathways compared to BC by 20% for SLS, 39% for AD, and 41% for AD+SLS. DFF is reduced by 46% for AD and 42% for AD+SLS, but increased by 14% for SLS. Ammonia emissions are increased in all processing pathways by 1% for SLS, 36% for AD, and 41% for AD+SLS. Nitrogen availability remains the same in SLS and AD, but decreases by 4% in AD+SLS. Ratios of fossil energy (FERAD) and energy return on investment 1 (EROIAD) of 3.95 and 1.0 are determined for the AD pathway, compared to FER of 0.29 and EROI of 0.27 for grid electricity. When allocating sustainability indicators to specific outputs, variability can be reduced by applying system subdivision and allocation. Sensitivity analyses highlight the importance of reducing emissions during manure storage and the influence of marginal changes in synthetic fertilizer and sand bedding. In general terms, the data above allows producers, investors, regulators, government officials to understand that anaerobic digestion and solid liquid separation are useful in reducing greenhouse gas emissions in dairy systems. In addition, the economic model allows people to better evaluate the choices available (e.g. feedstocks, biogas use) which may lead to more profitable anaerobic digestion systems.

Publications

  • Type: Journal Articles Status: Submitted Year Published: 2014 Citation: Aguirre-Villegas, H., R.A. Larson, D. Reinemann. FROM WASTE-TO-WORTH: ENVIRONMENTAL IMPACTS AND SUSTAINABILITY OF MANURE PROCESSING PATHWAYS. Biofuels, Bioproducts & Biorefining.


Progress 01/01/12 to 12/31/12

Outputs
OUTPUTS: A framework has been developed to perform a Life Cycle Assessment (LCA) to determine impacts of GHG emissions, land use, biogas production, and food production for changes in Anaerobic Digestion (AD) operations including substrate, digestate, and energy use. A parallel economic analysis is also being evaluated for comparison to the LCA for environmental impacts. An enormous task has been completed in gathering all the related data necessary to complete the analysis. The data has been entered into the LCA software and the research team is preparing for the final analysis portion of the study. The research team has also conducted a survey to determine the status of manure management in Wisconsin and is evaluating the results of that survey to use in outreach activities and within the LCA program. Additionally, two graduate students and two undergraduate students have been trained in the area of data gathering and LCA procedures. Simultaneous assessment will highlight areas with high potential impact for AD operation and research. The analysis will provide direct data for application to operational systems to realize environmental and economic benefits, while increasing knowledge for design of future systems. In addition, data will provide information to producers, policy makers, and other interested parties to make knowledgeable decisions on implementing and operating anaerobic digesters. PARTICIPANTS: Dr. Rebecca Larson is an assistant professor at the University of Wisconsin-Madison in the Biological Systems Engineering and is the lead on this project and has provided the overall project guidance. Horacio Aguirre-Villegas is a graduate student working under Dr. Larson. Nick Deines is a graduate student working under Dr. Larson helping with data collection. Dr. Sheldon Du is an assistant professor at the University of Wisconsin-Madison in the Agricultural and Applied Economics and has worked on the economics portion of the study. Dr. Reinemann and Dr. Anex in the University of Wisconsin-Madison Department of Biological Systems Engineering have provided additional LCA guidance. Additionally, graduate students under Dr. Du and undergraduates working under Dr. Larson have provided support in data gathering and analysis. TARGET AUDIENCES: policy makers, producers, anaerobic digestion operators, researchers, anaerobic digestion designers PROJECT MODIFICATIONS: Not relevant to this project.

Impacts
Quantifying the environmental impacts of biogas in this LCA depends on a series of decisions that are proper both to the system and the methodology. This methodology has been investigated and is now defined for this process. The decisions related to the system throughout the biogas lifecycle and can now be classified in three groups: i) management practices and technology choices, ii) input strategies, and iii) output strategies. The decisions proper of the LCA methodology are related to data and assumptions defined throughout the four LCA phases established by the ISO. These processes have impacted the knowledge of the participants and have lead to a strategy to organize and compare anaerobic digestion systems. As final results are produced through this analysis, outreach efforts will be targeted using extension efforts including specific anaerobic digestion conferences in WI, on a national basis through extension, and through targeted presentations in the state and country to a variety of audiences.

Publications

  • No publications reported this period


Progress 05/01/11 to 12/31/11

Outputs
OUTPUTS: Currently, researchers have outlined the project scope, developed detailed analysis procedures, collected data, and began to integrate economic and environmental assessment procedures for anaerobic digestion. The life cycle assessment used to assess global warming potential, energy intensity, and land use impacts due to changes in operational procedures surrounding anaerobic digestion systems has been divided into research sections. These include (1) substrates - (1a) biomass crops, (1b) manure, (1c) and cheese processing waste; (2)generation of biogas; (3) digestate end use; and (4) biogas use. A detailed life cycle inventory is currently being conducted which is used to amass the data needed to complete the LCA in Gabi (an LCA software). The substrates section of biomass crops and manure are currently near complete. The biomass crops selected for this analysis include switchgrass, corn stover, miscanthus, and big blue stem. These crops were determined to be suitable for growth in Wisconsin. Detailed information on yield, co-product production, seeding rates, fertilizer rates, etc. that impact output information has been collected and organized in excel spreadsheets for preparation prior to developing the assessment in Gabi. The same has been done for manure feedstocks including chemical composition, emissions, energy requirements, collection and transportation operational details, and storage and application impacts. The cheese production by-product assessment is to be completed this spring. An inventory of anaerobic digestion processes associated with biogas production and digestate end use is in progress. This includes the collection of field data from 9 farms every two weeks to determine digestate characteristics over the course of 1 year (Sept 2011 - Sept 2012). This analysis includes the characteristics of manure, digestate, and the separated solids and liquids for nutrients, pathogens, solids & organic content, and moisture. A survey has also been planned which will go out to supplement this research and that relating to biogas use and manure management. All assessment data will be used to evaluate the full life cycle impacts throughout the anaerobic digestion system from field production to field application of waste. Data collected at the 9 farms has been presented to numerous audiences and is available online at the WI manure management website. These findings have also been used to update digesters operators on implementing changes to operation which may effect herd health and profitability. PARTICIPANTS: Participants in the project include the PI Dr. Larson, the Co-PI Dr. Du, undergraduate (7) graduate students (2) in the Biological System Engineering department and the Applied Economics department at UW-Madison. The graduate and undergraduate students were responsible for conducting inventory data collection and sample analysis and were provided training opportunities as a result of this project. Dr. Larson was responsible for sample collection and Dr. Larson and Dr. Du provide oversight for the entire project. In addition, collaboration/training has been developed with 9 producers and their staff. Dr. Borchardt from the USDA ARS - Marshfield has also been integrated as a branch off of this project to analyze pathogen content of the field samples. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Data collection from the 9 sites has lead to recommendations for solid liquid separation of manure. Centrifuge systems have now been verified as a way to significantly reduce the phosphorus content in liquid manure. Additionally, changes to digester operators management has increased gas production and will continue to provide information on use of solids to increase herd health.

Publications

  • No publications reported this period