Source: NORTH CAROLINA STATE UNIV submitted to NRP
IMPACT OF SWINE LAGOON COVERS FOR ENERGY RECOVERY AND GAS EMISSION REDUCTION ON NUTRIENT MANAGEMENT
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0216392
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2008
Project End Date
Oct 1, 2011
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
NORTH CAROLINA STATE UNIV
(N/A)
RALEIGH,NC 27695
Performing Department
POULTRY SCIENCE
Non Technical Summary
Environmental and economical issues associated with conventional anaerobic swine waste treatment lagoons continue to be difficult to resolve. One option that is rapidly gaining attention in North Carolina is the installation of non-permeable covers over existing lagoons. Such covers have the potential to provide multiple environmental benefits, including reduced odor, ammonia, particulate, and greenhouse gas emissions, as well as rainwater exclusion for volume reduction. The recent emergence of a voluntary market for carbon offset credits, which could be generated from capture of escaped methane, offers a possible revenue source to offset the capital cost and to increase farm income as a result of installing lagoon covers. A possible mandatory greenhouse gas reduction program in the future could expand this possibility. In addition to revenue from sale of carbon credits, capture of methane and utilization for generation of electricity could provide further income. An additional impact of these covers is the conservation and concentration of nitrogen in the lagoon liquid. Experiences with other types of covered waste management structures indicate that nitrogen dynamics are likely to change substantially. The conserved nitrogen could be considered a benefit if there is a beneficial use for additional nitrogen on the farm, or if technologies are developed to recover the nitrogen in a marketable product. Whether or not the additional nitrogen is beneficial, this aspect of covered lagoons must be considered in management of the lagoon system. Current programs in North Carolina to test lagoon covers offer an opportunity to document some of these effects. Activities of this research will include determining changes in nitrogen concentrations due to lagoon covers and making recommendations regarding changes to nutrient management plans that will be required. We will also explore options for additional nitrogen management strategies, including nitrogen removal technologies and nitrogen recovery.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1410410200015%
4035370202085%
Goals / Objectives
Although covering of waste lagoons offers opportunity for an affordable technology for making lagoon spray-field technology more environmentally acceptable, the complete environmental effect of these covers is not yet known. The goal of this research is to evaluate the changes in nitrogen dynamics that occur as a result of covering swine lagoons with a non-permeable cover. This project will include the following specific objectives: (1) determine the impact of covering existing lagoons for the purpose of capturing methane on nitrogen accumulation in the lagoon and (2) make any warranted recommendations for nitrogen management modifications and explore options for effective nitrogen management strategies for covered lagoons, including nitrogen recovery.
Project Methods
Environmental Credit Corp. (ECC) has received funding to demonstrate the lagoon cover technology by installation on approximately 8 swine farms in North Carolina. To date (fall, 2008), two sites have been identified, and covers were installed on a total of four lagoons at these sites in late spring of 2008. ECC has agreed to cooperate with us on monitoring lagoon quality and to share with us their monitoring data of methane from the lagoons. Other groups in North Carolina are also planning to demonstrate the lagoon cover technology, and we will try to gain permission to monitor them as well. We plan to monitor at least 8 to 10 covered lagoons over the project period. Various parameters of lagoon quality will be monitored, although nitrogen is the primary emphasis of this study. Parameters to be measured are total Kjeldahl nitrogen, total ammonia nitrogen, nitrate, total phosphorus, ortho-phosphate, chemical oxygen demand, total solids, volatile solids, suspended solids, and alkalinity. Analysis will be conducted at the NCSU Environmental Analysis Laboratory (BAE Dept.). Samples will be taken monthly from sample ports in the lagoon cover. Three methods will be used to evaluate changes that occur as a result of the cover installation. (1) Lagoon quality will be measured before (when possible) and for at least one year after cover installation. (2) Previous NCDA farm data will also be examined as part of the data available prior to cover installation. (3) We will attempt to find a similar lagoon (proximity, production type, company / farmer / integrator) as a control for each covered lagoon, and samples will be taken at same time. Comparison to a control lagoon will allow us to evaluate how season and/or weather events affect changes. The combination of these three approaches will allow us to develop a reasonable determination of the effects on nitrogen dynamics. This project involves making use of the information collected to make recommendations for nitrogen management for covered lagoons. Three approaches will be taken. (1) Analysis of the nitrogen levels will allow us to predict a range of nitrogen concentration factors likely to result from lagoon covers. This information will be used directly with existing nutrient management tools to project the effect on nutrient management plans. (2) Preliminary exploration of options for nitrogen management other than land application will be done. Modifications of nitrogen removal technologies will be proposed based on the extensive performance and economic data collected during studies at NCSU. (3) Recovery of nitrogen as a fertilizer product will be explored. Nitrogen (mostly as ammonia) is difficult to separate from water, and historically this has not been considered economically feasible. Our preliminary tests of ammonia stripping indicate that this might become a feasible step in nitrogen recovery, considering recent substantial increases in the price of commercially available nitrogen fertilizer. Additional analysis through modeling of ammonia stripping and adsorption will continue in order to explore the likelihood of feasibility.

Progress 10/01/08 to 10/01/11

Outputs
OUTPUTS: The covered lagoon monitoring data indicated that nitrogen concentrations will increase enough to require modifications for nitrogen management. This result has been consistent throughout the project, and has been disseminated to the public at intervals during the project period. Results were presented at an EPA-sponsored workshop and field tour on September 18, 2008 held in Clinton, NC. The workshop was entitled: Environmental and Economic Benefits of Capturing Swine Manure Methane, and was well attended by researchers, policy makers, regulators, and farmers. (See agenda and presentations at http://www.epa.gov/agstar/workshop08.html ) An update of monitoring data was provided to an interagency meeting of NRCS and North Carolina Division of Soil and Water Conservation staff on April 29, 2009 in Raleigh, NC. A report containing nitrogen monitoring data was submitted to the North Carolina Pork Council. The extent of increase in nitrogen concentration in the one year following cover installation was explained. This report was made available to pork producers in North Carolina through the NC Pork Council. A final project report containing nitrogen monitoring data was submitted to the North Carolina Pork Council. The extent of increase in nitrogen concentration during the 2.3 years following cover installation was explained. This report will be made available to pork producers in North Carolina through the NC Pork Council. PARTICIPANTS: Mark Rice, Extension Specialist, Biological & Agricultural Engineering Dept., North Carolina State University C. Mike Williams, Director, Animal Waste Management Center, North Carolina State University TARGET AUDIENCES: Pork producers Environmental regulators Policy makers PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Environmental Credit Corp. (ECC) received funding from the USDA NRCS Conservation Innovation Grant (CIG) program for the purpose of demonstrating covered lagoons in an innovative carbon credit incentive program. Four swine lagoons on two separate farms in North Carolina were covered. Covers were installed on all four in April, 2008, and monitoring was initiated in May, 2008. Nitrogen concentration data prior to lagoon cover installation are not available. Nitrogen concentrations increased substantially in all four lagoons since cover installation. The amount of increase was determined using the difference in estimated concentrations at the beginning and end of the study. Initial concentrations were estimated using a linear trendline through the first six months of data points. The final concentrations were estimated as the average over the last four months, when concentrations appeared to have stabilized. By this method, the nitrogen concentrations at the Farm 1 increased by 72% and 115% in Lagoons 1 and 2, respectively. At Farm 2, nitrogen concentrations increased by 107% and 102% in Lagoons 3 and 4, respectively. We were not able to collect data to calculate a complete water balance for the system, so we do not know how much of the nitrogen concentration increase is due to exclusion of rainwater from the lagoons and how much is due to prevention of volatilization of ammonia gas. Much of the rainwater was excluded, but evaporation losses were also greatly reduced. We can compare concentrations of other elements to get an indication of the effect of rainwater exclusion. Total phosphorus (TP) is a relatively conservative element in wastewater lagoons and does not have a volatile form. Phosphorus concentrations in the lagoon liquid did not increase during this study, and actually decreased. It does not appear that rainwater exclusion is the main reason for the nitrogen concentration increases. The rapid increase in nitrogen concentrations in covered lagoons that was observed during the monitoring phase of this project has allowed us to alert producers to the likelihood that additional nitrogen management will be required if covers are installed on existing lagoons. These results have also stimulated interest in nitrogen management techniques and, especially, in potential nitrogen recovery technologies. Three approaches to nitrogen recovery were investigated: 1) ammonia stripping, 2) membrane separation, and 3) algal biofuel production. All have problems in terms of immediate application to swine farms in North Carolina. These technologies may be expensive and management intensive, and have not yet been tested enough for swine waste treatment. The technology of lagoon covers can have a beneficial effect on reducing carbon footprint of swine farms in North Carolina, primarily by methane collection and by subsequent energy production from the methane. Nitrogen recovery from the lagoon would have a lesser effect.

Publications

  • No publications reported this period


Progress 10/01/08 to 09/30/09

Outputs
OUTPUTS: Current trends in the covered lagoon monitoring data indicate that nitrogen concentrations will increase enough to require modifications for nitrogen management. This likely outcome was presented at an EPA-sponsored workshop and field tour on September 18, 2008 held in Clinton, NC. The workshop was entitled "Environmental and Economic Benefits of Capturing Swine Manure Methane", and was well attended by researchers, policy makers, regulators, and farmers. (See agenda and presentations at http://www.epa.gov/agstar/workshop08.html ) An update of monitoring data was provided to an interagency meeting of NRCS and North Carolina Division of Soil and Water Conservation staff on April 29, 2009 in Raleigh, NC. A report containing nitrogen monitoring data was submitted to the North Carolina Pork Council. The extent of increase in nitrogen concentration in the one year following cover installation was explained. This report was made available to pork producers in North Carolina through the NC Pork Council. PARTICIPANTS: Mark Rice, Extension Specialist, Biological & Agricultural Engineering Dept., North Carolina State University Joseph Stuckey, undergraduate student technician, Biological & Agricultural Engineering Dept., North Carolina State University TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Environmental Credit Corp. (ECC) received funding from the USDA NRCS Conservation Innovation Grant (CIG) program for the purpose of demonstrating covered lagoons in an innovative carbon credit incentive program. Four swine lagoons on two separate farms in North Carolina have been covered to date. Covers were installed on all four in April, 2008, and monitoring was initiated in May, 2008. Nitrogen concentration data prior to lagoon cover installation are not available. Nitrogen concentrations have increased substantially in all four lagoons since cover installation. The increase in nitrogen to date can be estimated using the best fit linear trendline for each lagoon, using the difference in predicted concentrations at the beginning and end of the first year of the study. By this method, the nitrogen concentrations at the Farm 1 increased by 80% and 155% in Lagoons 1 and 2, respectively. At Farm 2, nitrogen concentrations increased by 115% and 133% in Lagoons 1 and 2, respectively. We were not able to collect data to calculate a complete water balance for the system, so we do not know how much of the nitrogen concentration increase is due to exclusion of rainwater from the lagoons and how much is due to prevention of volatilization of ammonia gas. We can compare concentrations of other elements to get an indication of the effect of rainwater exclusion. Total phosphorus (TP) is a relatively conservative element in wastewater lagoons and does not have a volatile form. The slopes of the trendlines for phosphorus concentration were much smaller, indicating a much lesser effect of the covers on total phosphorus concentrations. The phosphorus concentrations at the Farm 1 increased by 13% and 10% in Lagoons 1 and 2, respectively. At Farm 2, phosphorus concentrations decreased by 8% and increased by 15% in Lagoons 1 and 2, respectively. Since the nitrogen concentrations increased much more than did the phosphorus concentrations, it is likely that the increases in nitrogen concentrations are due mostly to increased nitrogen content of the lagoons, and not to a concentration effect from rainwater exclusion. The rapid increase in nitrogen concentrations in covered lagoons that has been observed to date during the monitoring phase of this project has allowed us to alert producers to the likelihood that additional nitrogen management will be required if covers are installed on existing lagoons. These results have also stimulated interest in nitrogen management techniques and, especially, in potential nitrogen recovery technologies.

Publications

  • No publications reported this period