Source: Quantalux, LLC submitted to NRP
HYBRID POWER SKID FOR RURAL WWTPS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1022582
Grant No.
2020-33610-31867
Cumulative Award Amt.
$99,835.00
Proposal No.
2020-00739
Multistate No.
(N/A)
Project Start Date
Sep 1, 2020
Project End Date
Apr 30, 2022
Grant Year
2020
Program Code
[8.6]- Rural & Community Development
Recipient Organization
Quantalux, LLC
1005 Lincoln Ave
Ann Arbor,MI 48104
Performing Department
(N/A)
Non Technical Summary
The Quantalux Hybrid Power Skid (HPS) is a modular power solution that can be installed at any rural wastewater treatment plant (WWTP) that produces biogas using anaerobic digestion. By converting biogas to electricity, the facility can "self-generate" power for the plant's own use, saving on utility charges and enhancing sustainability.In general, WWTPs see electrical load profiles that peak during the middle of the day, with low electrical demand at night. Furthermore, mostplants pay additional demand charges during peak periods (usually mid-day).The combination of peak mid-day electrical loads and demand charges means that small WWTPs must purchaseelectricity when it is the most expensive.This makes WWTPs ideal candidates for a peak shaving power solution, where power is stored at night, and used on-site during the peak demand hours. Grid-scale batteries are usually offered as a peak shaving solution, but their cost remains high. We have found that storing biogas is a very cost-effective strategy. Our hybrid approach is an economical solution, combining biogas storage with smaller grid-scale battery storage modules for a peak shaving strategy that is matched specifically to wastewater plants. The HPS uses a combination of biogas generators and energy storage (biogas/batteries) to maximize the value of the available on-site energy. During off-peak times, energy is stored from the least-expensive source, and then released during the times-of-day when energy is most expensive.As a pre-engineered, modular power solution, the Quantalux HPS can achieve the required return-on-investment needed to make on-site power generation a realistic investment for small rural WWTPs. Furthermore, the system is designed for straightforward operation by technicians already working at the wastewater facility.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
100%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
40353702020100%
Goals / Objectives
During Phase I, Quantalux will assess different combinations of energy storage and generation to implement a peak shavingstrategy tooffset power purchases at a rural wastewater treatment plant (WWTP). Two main storage media will be assessed: biogas storage (on-site) and grid-scale batteries. Using measured electrical load profiles at representative rural WWTPs (small and mid-sized), our evaluation will identify the capacity and duration of the storageresources needed to service the electrical load at the plant. A recommendation for the best hybrid storage configuration (in technical and financial terms) will complete the Phase I effort. A key goal of Phase I is to stablish the feasibility of using hybrid storage for peak shaving that meets the facility's desired return-on-investment (ROI).
Project Methods
Methods: Our primary methods for the Phase I project will be to develop computer models to describe the technical and financial performance of the proposed Hybrid Power Skid. The models will be populated with measured data from existing wastewater plants (load profile data), and published performance specifications for energy assets. Financial modeling will be based on standard pro forma formats.

Progress 09/01/20 to 04/30/22

Outputs
Target Audience:Our target market consists of municipal wastewater treatment plants (WWTPs) that already have anaerobic digesters (and therfore biogas production.) The American Biogas Council estimates that there are approximately 1000 WWTP with a flow rate between 1 and 100 MGD. Within this market, our team focused on the smaller WWTPs located in rural communites. These facilities will accept material in the range of 10 MGD. An additional criteria for candiate WWTP facilities are those paying high demand charges for their electrical service during peak hours. These faciliites are mostly located in the northeast and the upper midwest where utilities have aging infrastructure. Changes/Problems:Overall, our Phase I project goalwas to find the best use for biogas produced at rural WWTPs. Our team used financial measurements such as Return on Investment (ROI) and Internal Rate of Return (IRR) because ROI/IRR are the metrics used by decision makers to prioritize purchases. Our team found only modest financials for electrical production in the hybrid/peak-shaving. For smaller WWTPs such as those in rural areas, the high capital cost of generators and batteries dominated the financial calculations, even for areas with high demand charges. Our market assessment showed that for those WWTPs that have installed renewables, generous subsidies (state and/or Federal) were needed to purchase capital equipment. Based on the tepid financials for electrical production, our team also looked at upgrading biogas to Renenewable Natural Gas (RNG) for sale to voluntary marketsor to meet state renewable fuel goals. We found that the Carbon Intensity (CI) for WWTP biogas was in the range of 20-40 gCO2e/MJ. Market demand for RNG (while volatile) is much stronger than for electricity and future demand is likely to occur.Phase I developed Carbon Intensity models for WWTPs, and also looked at how to manage the cost accounting for RNG'senergy and environmental attributes What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?Our team sought to reach out to a number of operators of WWTPs to assess interest. This is part of the Quantalux philosophy to discuss new product development as early in the process as possible (our version of "customer discovery"). The response was unfortunately very disappointing. Our team emailed and called operators in numerous locations with virtually no response. The market interest for RNG is much more robust. Utilities and voluntary programs are seeking RNG from organic wastes. Our team researched how utilities and states determine their financials so that the market can be better understood. We also developed basic pro forma models for RNG production. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The Quantalux team completed all tasks listed in the Phase I proposal. The following table lists these tasks. A comprehensive Final Report will be sent to the NIFA SBIR office. Task # Description Status Comment Task 1 Identify load profiles and major electrical loads Complete Creation of databases using 15-minute load data from Flint and Linden WWTPs Task 2 ID and size candidate technologies for biogas generators, storage, grid-scale batteries, and solar arrays Complete Identified equipment vendors and model numbers/prices for key equipment. Task 3 Model Charge/Discharge Scenarios Complete Built a comprehensive analysis tool to model different combinations of generators, batteries and solar. Task 4 Define System Topology and Interconnections Modified & Completed Design P&ID drawings for electrical generator and RNG production facility Task 5 Business Case Analysis (BCA) Modified & Completed Electrical scenario BCA included in analysis tool . Pro forma modeling developed for RNG production. Task 6 Assess Environmental Benefits Modified & Completed GREET modeling developed to determine Carbon Intensity of RNG facilities at WWTPs and dairies

Publications


    Progress 09/01/20 to 08/31/21

    Outputs
    Target Audience:The goal of this SBIR project is to develop a renewable power solution using biogas from rural wastewater treatment plants (WWTPs). Many WWTPs treat the incoming organic waste material using anaerobic digestion, which naturally produces biogas. in most cases, this biogas is flared, but could be captured and used to generate electricity for the plant's own use. By offsetting electricity purchases from the utility, the WWTP can save significant dollars on their utility bill, and will also decrease emissions of harmful greenhouse gases. Rural WWTPs are typically smaller and have limited resources. The Hybrid Power Skid is a modular power solution designed to maximize the value of the available biogas by delivering renewable electricity to the WWTP during peak periods (typically midday). During off peak periods when utility power is less expensive, biogas is stored until the next peak period. Batteries (powered by solar or off-peak electricity) augment the available power. Our strategy shortens the Return-on-Investment (ROI) and allows even smaller WWTPs to afford the Hybrid Power Skid. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?During the next reporting period, the team will select preferred subsystems, and then develop a preliminary design. This design will be modeled for performance (in terms of energy production and cost-savings). The pro forma model will be populated with costs to provide a sense of the financial benefits offered by the Hybrid Power Skid to rural wastewater plants.

    Impacts
    What was accomplished under these goals? To date, the Quantalux team has been focused on gathering more detailed information on electrical load profiles at wastewater plants. We have acquired 15 minute interval load data from several treatment plants, and anticipate more data later this month. We have created a software package that will analyze these large data sets with the goal of identifying predictable peaks in electrical load. The team has also been gathering data on individual subsystems such as generators, batteries, gas storage media and electrical interfaces. This data will be used during the design of the pilot-scale Hybrid Power Skid. Cost data has also been included in the data sets. The team has developed an initial pro forma model to predict the financial viability of the HPS. Once the design package is complete, data on CapX and OpX can be used in the pro forma to calculated IRR and NPV.

    Publications