Source: MICHIGAN STATE UNIV submitted to NRP
DEVELOPING ENERGY-EFFICIENT AND ATMOSPHERIC-PRESSURE LIGNOCELLULOSIC BIOMASS FRACTIONATION PLATFORMS THAT STABILIZE AND FUNCTIONALIZE CARBOHYDRATES AND LIGNIN
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1033272
Grant No.
2024-67021-43774
Cumulative Award Amt.
$591,500.00
Proposal No.
2023-10669
Multistate No.
(N/A)
Project Start Date
Sep 15, 2024
Project End Date
Sep 14, 2027
Grant Year
2024
Program Code
[A1531]- Biorefining and Biomanufacturing
Recipient Organization
MICHIGAN STATE UNIV
(N/A)
EAST LANSING,MI 48824
Performing Department
PACKAGING
Non Technical Summary
Lignocellulosic biomasses from forestry and agricultural operations are at the heart of the rapidly evolving bioeconomy with their crucial applications in bioenergy, chemicals, and bioproducts. The fractionation of biomass allows to individually and efficiently utilize cellulose, hemicellulose, and lignin. However, the existing biomass fractionation processes mostly (1) are energy intensive, (2) need high-pressure reactors, (3) are unable to effectively stabilize and fully retain cellulose and hemicellulose sugars, and (4) are unable to effectively stabilize and task-specifically functionalize lignin.The proposed research aims to develop two energy-efficient and atmospheric-pressure biomass fractionation platforms that stabilize and functionalize carbohydrates and lignin. The proposed two biomass fractionation platforms are uniquely enabled by readily-recyclable and high-performance hydroxyl- or aldehyde-containing acids (fractionating biomass into carbohydrates and lignin) and inexpensive alcohols or functional aldehydes (in-situ stabilizing and functionalizing carbohydrates and lignin into tailor-made multiple products). The proposed two energy-efficient and atmospheric-pressure biomass fractionation platforms can be conventional solution-based processes and solution-free processes. The success of this project will help address economical, technical, and environmental challenges in the fractionation and utilization of biomass by greatly reducing energy (no biomass size reduction and no high-temperature operations), chemical (solution-free process), and capital (no miller and high-pressure reactor) inputs and enabling full and value-added biomass utilization.
Animal Health Component
40%
Research Effort Categories
Basic
40%
Applied
40%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50106992020100%
Goals / Objectives
The overall goal of this project is to develop two energy-efficient and atmospheric-pressure biomass fractionation platforms that stabilize and functionalize carbohydrates and lignin. The proposed platforms at mild conditions through conventional solution-based processes and solution-free processes (significantly less chemical and energy inputs) can 1) fractionate various biomasses without the prior size reduction, 2) fully retain cellulose as high-purity fibers, and 3) effectively stabilize and task-specifically functionalize lignin and hemicellulose sugars. This project has four objectives: (1) develop biomass fractionation platform I that stabilizes carbohydrates and lignin using hydroxyl-containing acids and alcohols, (2) develop biomass fractionation platform II that stabilizes and functionalizes carbohydrates and lignin using aldehyde-containing acids or hydroxyl-containing acids and aldehydes, (3) elucidate working mechanisms of developed fractionation platforms, and (4) evaluate techno-economic feasibility of developed fractionation platforms.
Project Methods
The proposed research has the following four objectives. Objective 1: develop biomass fractionation platform I that stabilizes carbohydrates and lignin using hydroxyl-containing acids and alcohols. Series of hydroxyl-containing acids will be first developed. Biomass fractionation platform I will be developed using hydroxyl-containing acids as catalyst and non-aqueous or aqueous alcohols as solvent and stabilizer. The developed platform I will be used to fractionate various biomasses via solution-based and solution-free processes into celluloses, uncondensed lignins, light-colored lignins, and hemicellulose sugars and their derivatives. The biomass fractionation experimental conditions will be optimized using the Response Surface Methodology to achieve energy-efficient and near-complete fractionations. Material (biomass, chemicals, solvents) balances will be established for the investigated biomass fractionation systems. Biomass and the obtained products will be comprehensively characterized. Hemicellulose sugars will be recovered by hydrolysis of hemicellulose sugar derivatives. Acids will be recycled for reuse. The corrosion of the biomass fractionation systems will be evaluated. Objective 2: develop biomass fractionation platform II that stabilizes and functionalizes carbohydrates and lignin using aldehyde-containing acids or hydroxyl-containing acids and aldehydes. Series of aldehyde-containing acids will be first developed. Biomass fractionation platform II will be developed using either aldehyde-containing acids as catalyst, stabilizer, and functionalizing agent or hydroxyl-containing acids as catalyst and aldehydes as stabilizer and functionalizing agent. The developed platform II will be used to fractionate various biomasses via solution-based and solution-free processes into celluloses, uncondensed lignins, water-soluble lignins, phenolated lignins, and hemicellulose sugars and their derivatives. Energy-efficient and near-complete biomass fractionations will be achieved by optimizations. Material (biomass, chemicals, solvents) balances will be established. The obtained products will be comprehensively characterized. Antioxidant properties of phenolated lignins will be evaluated. The hemicellulose sugars derivatives will be applied to develop organogels and polyesters. Alternatively, hemicellulose sugars will be recovered by hydrolysis of hemicellulose sugar derivatives. Acids will be recycled for reuse. The corrosion of the biomass fractionation systems will be evaluated. Objective 3: working mechanisms of developed biomass fractionation platforms. The interactions between biomass (or individual component) and acid will be measured using multiple experimental techniques (gravimetric, fiber saturation, adsorption, NMR titration). Model studies will be conducted to understand kinetic depolymerization, etherification, and acetalization reactions that occurred to lignin, hemicellulose, and cellulose in both solution-based and solution-free processes for biomass fractionation platforms. Objective 4: evaluate techno-economic feasibility of developed fractionation platforms. Products' market potential and value will be assessed. Process simulation and optimization will be performed using ASPEN Plus™ Process Simulator. Production cost estimation and capital investment analysis will be performed using nonparametric panel data regression models. Economic feasibility and sensitivity analysis will be performed using a feasibility space technique and cost-effectiveness analysis. Recommendations of optimal production processes, pricing strategies, and marketing approaches to improve profitability and sustainability of production will be provided.

Progress 09/15/24 to 09/14/25

Outputs
Target Audience:Target audiences: Postdoc, graduates, undergraduates and researchers.The postdoc and graduates participated in this project by developing biomass fractionation platforms. The obtained preliminary results were shared with undergraduate students via formal classroom instruction (PKG 322-Packaging with Paper and Paperboard at Michigan State University) and with researchers via an oral presentation in 2024 AIChE annual conference. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Michigan State University: One postdoc and one graduate student were involved in the research activities of this project. They have learned about prototyping and developing solution-based and solution-free fractionation platforms through biomass and acetalization chemistry. They were trained to analyze fractionated biomass products using combined analysis techniques (e.g., 2 D HSQC NMR, HPLC, FTIR, XRD, SEM-EDS) and explain the analysis results. They were also trained in literature research, preparing conference abstracts, and preparing manuscripts. Texas A&M University: One graduate student was involved in this project. The graduate student studied the mass balance and energy consumption of the developed solution-based and solution-free fractionation platforms. How have the results been disseminated to communities of interest?The findings of this project were shared with 156 undergraduates through a core undergraduate course (PKG 322-Packaging with Paper and Paperboard at Michigan State University). The undergraduates have learned about the economic and environmental advantages of the developed energy-efficient, atmospheric-pressure and solution-free fractionation platforms compared to conventional energy-intensive, high-pressure and solution-based fractionation processes. The results were also disseminated to researchers via an oral presentation at the 2024 AIChE annual conference. What do you plan to do during the next reporting period to accomplish the goals?We will continue to develop fractionation platforms via solution-based and solution-free processes using different acids, aldehydes and alcohols. We will conduct their TEA, LCA, and corrosion analyses. We will also elucidate their working mechanisms via model studies. We will continue training the postdoc and graduate students through this project. We will continue disseminating the results of this project to undergraduates, researchers and public via teaching PKG 322, attending AIChE conferences, publishing peer-reviewed journal articles, and attending Michigan State University extension annual events.

Impacts
What was accomplished under these goals? One hydroxyl-containing acid and one aldehyde were used to develop fractionation platform II via solution-based and solution-free processes under different experimental conditions for aspen chips. The absorption experiments were conducted to estimate the amounts of acid and aldehyde absorbed by aspen. The results showed that one gram of aspen (oven-dry) absorbed about 2.29 grams of acid (oven-dry). This indicated that about 27.8% acid was absorbed by aspen and 72.2% acid accordingly remained in solution. In the presence of aldehyde, one gram of aspen (oven-dry) absorbed about 2.24 grams of acid and aldehyde (oven-dry). Compared to the solution-based process, the solution-free process used about 72.2% less acid by recycling free acid in solution for reuse. After the aspen fractionation, the obtained products (cellulose, xylose and its derivative, and lignin) were separated from chemicals (acid, aldehyde) and solvents (ethanol, water). The obtained lignin samples were characterized in terms of chemical structure (composition, S/G ratio, condensed/uncondensed, beta-O-4 linkage) and molecular weight/PDI using 2D HSQC NMR, GPC, and SEM-EDS techniques. The obtained cellulose samples were analyzed in terms of crystallinity and composition using XRD and SEM-EDS techniques. The aspen fractionation results indicated that this platform was highly effective at a wide range of mild temperatures (e.g., 55-95 degree C) via both solution-based and solution-free processes. At 55-65 degree C for 90 min, the solution-based process isolated about 55-80% lignin from aspen chips. At 75-95 degree C for 90 min, the solution-based process isolated about 90-95% lignin. By comparison, the solution-free process was more efficient in isolating lignin than the solution-based process under the same experimental conditions. More importantly, the solution-free process condensed lignin less than the solution-based process did. The solution-free process could condense lignin less and preserve some (e.g., about 9%) beta-O-4 linkages at a milder temperature (e.g., 55 degree C for 90 min). The addition of aldehyde enhanced the performance of the solution-free process in preserving lignin structure. The XRD results showed that the cellulose crystallinity index ranged from 40 to 60. By comparison, the cellulose samples obtained from solution-free process showed higher crystallinity indexes than those from solution-based process. The SEM-EDS and FTIR results collectively indicated that aldehyde slightly modified cellulose via reacting with its surface hydroxyls during aspen fractionation. Model studies were conducted to understand the reaction between xylose and aldehyde in the presence of acid. The results showed that xylose reacted with aldehyde to form xylose dioxolo. The reusability of recycled acid without aldehyde was preliminarily evaluated. The results showed that the recycled acid could be reused several times without greatly reducing the performance of fractionating aspen. One aldehyde-containing acid was also used to develop fractionation platform II via solution-based and solution-free processes under different experimental conditions for poplar chips. The results showed that this platform effectively fractionated poplar chips at mild conditions (e.g., 50-80 degree C for 0.25-3 h) and isolated about 50-72% lignin. Both processes produced water-soluble lignin samples with uncondensed structure and many beta-O-4 linkages (e.g., 10-40%). By comparison, the solution-free process produced more stable water-soluble lignin.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2024 Citation: Minsheng Lin and Qiang Yang. Fractionation of lignocellulosic through a solution-free process. 2024 AIChE Annual Meeting, October 28, San Diego, CA.