Source: UNIVERSITY OF TENNESSEE submitted to NRP
WASHABLE ESSENTIAL OIL EMULSION COATINGS TO EXTEND THE SHELF LIFE AND ENHANCE THE SAFETY OF ORGANIC FRUITS AND VEGETABLES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1032796
Grant No.
2024-51300-43226
Cumulative Award Amt.
$3,500,000.00
Proposal No.
2024-03371
Multistate No.
(N/A)
Project Start Date
Sep 1, 2024
Project End Date
Aug 31, 2028
Grant Year
2024
Program Code
[113.A]- Organic Agriculture Research & Extension Initiative
Recipient Organization
UNIVERSITY OF TENNESSEE
2621 MORGAN CIR
KNOXVILLE,TN 37996-4540
Performing Department
(N/A)
Non Technical Summary
Organic fresh produce products are at the risk of foodborne illnesses due to the lack of practices that can effectively decontaminate incident pathogens, and their shelf life is shortened due to loss of quality and/or fungi spoilage. Current commercial organic-compliant coatings can extend the shelf life but lack preservatives capable of inhibiting foodborne pathogens and fungi. Incorporating organic essential oils (EOs) in coatings may be the solution due to their proven effectiveness against both fungi and foodborne pathogens. The overall research goal of this project is to develop and implement organic compliant coatings with organic EOs to enhance postharvest quality and safety, while the overall extension goal is to train organic producers, packers, and technical service providers with innovative postharvest quality and safety knowledge and disseminate research findings. The research and extension activities will be guided by an advisory board. Two categories of coatings will be studied in Objective 1 for commercial organic coatings implementing EOs and novel acidic EO formulations, with an additional goal to make coatings wash removable. Six coating formulations will be studied in Objective 2 for reduction of foodborne pathogens on organic blueberries, apricots, peppers, tomatoes, and cantaloupe. Shelf-life and quality, including inhibition of decay, for organic produce coated with EOs will be evaluated in Objective 3, while consumer acceptability and economic analysis will be conducted in Objective 4. Extension activities in Objective 5 will include traditional print publications and in person workshops, as well as virtual webinars, a project website, YouTube channel, and X (formerly Twitter) account. The project will enhance post-harvest safety, shelf life, and quality that are critical to sustainable production of perishable organic fresh produce.
Animal Health Component
70%
Research Effort Categories
Basic
30%
Applied
70%
Developmental
0%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
7125010302035%
7121111110010%
7121120110010%
7121460110010%
7121461110010%
7121420110010%
5015010200015%
Goals / Objectives
The overall research goal of this OREI project is to develop and implement organic compliant coatings with organic essential oils (EOs) to enhance postharvest quality and safety, while the overall extension goal is to train organic producers, packers, and technical service providers with innovative postharvest quality and safety knowledge and disseminate research findings.The objectives are to(1) Formulate organic compliant essential oil coatings,(2) Reduce native fungi and foodborne human pathogens on organic produce with EO coatings,(3) Evaluate shelf-life and quality of coated organic fruits and vegetables,(4) Assess consumer acceptability and economic analysis of coating organic fruits and vegetables, and(5) Train organic producers, packers, and technical service providers and disseminate project findings.
Project Methods
In Objective 1, the activity of essential oils (EOs) will be analyzed for Salmonella cocktail, Listeria monocytogenes cocktail, and fungi isolated from diseased peach, blueberry, and cucumber tissues, with the goal of identifying EOs with synergistic antimicrobial activities to reduce their application levels in coatings. For bacterial pathogens, the analyses will include determining the minimum inhibitory concentration and minimum bactericidal concentration of individual EOs against pathogens at different pHs and the fractional inhibitory concentration index of antimicrobial combinations. For fungi, the mycelial growth inhibition will be determined for the chosen EO combinations identified for bacterial pathogens. The chosen EO combinations will be blended with organic vegetable oil to prepare emulsions using organic compliant emulsifiers, and the physical and antimicrobial properties of emulsions will be characterized. Physical and antimicrobial properties of films will be characterized for commercial coatings implemented with EOs and hydrocolloids, as well as novel coatings with acidic EO emulsions and hydrocolloids. Three independent replicates will be conducted, and the data will be subjected to ANOVA and Tukey's test for significant differences among treatments (P < 0.05).In Objective 2, six coatings to be chosen from Objective 1 will be applied on organic fresh produce of known production practices and same cultivar without undergoing postharvest unit operations. Blueberries, apricots, peppers, tomatoes, and cantaloupe will be inoculated with Salmonella or Listeria cocktail at a level of ~6.0 log CFU/piece of fruit (or 25-g blueberry), applied with coatings, and enumerated for surviving bacteria during storage at optimal storage conditions. The total yeast and fungi counts will also be enumerated during storage. Controls will include (1) fruits without inoculation but with antimicrobial coatings, (2) fruits inoculated with pathogens and treated with antimicrobial-free coatings, and (3) fruits coated with a commercial organic plant-based coating. Three samples will be evaluated for each replicate. All treatment combinations will be independently replicated three times, using a repeated measures experimental design to account for sampling over time. Experimental data will be subjected to ANOVA and Tukey's test as in Objective 1. In addition, because food contact surfaces and roller brushes are major concerns of pathogen cross-contamination in waxing facilities, the impact of new coatings on the survival of L. monocytogenes on food contact surfaces and their easiness for cleaning and sanitizing stainless steel and roller brushes made with different materials will be evaluated in the lab.In Objective 3, six antimicrobial coatings identified in Objective 1 will be applied to fruits, with an uncoated control and a commercial coating control. Four replicates of 20 fruit each (apricot, cantaloupe, pepper, and tomato) or 1 pint each (blueberry) will be studied per treatment. During storage at ideal temperatures for each commodity, fruit quality will be evaluated for color, firmness, soluble solids, titratable acidity, weight loss, fruit respiration, and fruit deterioration (damage and decay). These experiments will be repeated once. Statistical analysis of fruit quality attributes differences by treatment will be analyzed using ANOVA, and means will be separated using LSD. Consumer panels with 120 participants will be recruited to evaluate the effect of coatings on the samples for appearance liking, texture liking, flavor liking, and overall liking. Additionally, residual contents of coating materials on fresh produce will be determined before and after simulated consumer washing.In Objective 4, an online survey instrument will be developed to assess US customers' acceptance and perceptions of alternative organic fresh produce coatings, estimate potential premiums associated with alternative coating options, and identify customer segments and their motivations for accepting alternative fresh produce coatings on fruits and vegetables. The benefit-cost analysis will be used to determine the cost-effectiveness of the alternative organic-compliant coatings with organic EOs applied to fresh produce in this project.In Objective 5, a board of advisors composed of seven total individuals representing industry, governmental and regulatory agencies, trade organizations, and research will be engaged throughout the project to receive research updates from and provide feedback to the project team. Surveys will be developed to gather detailed insights to assess stakeholders' current practices, knowledge, skills, and attitudes, and the collected data will serve as a foundational resource to inform and guide extension activities. Knowledge and research findings from this project will be communicated to the produce industry over the entire project duration via both interactive engagement techniques and knowledge dissemination methods. These will include a dedicated project website providing comprehensive information of the project, project outputs, links to social media platforms (YouTube channel and X account), and a calendar of upcoming outreach events. Besides open-access peer-reviewed publications, project outputs include print materials or videos of extension and demonstration materials, webinars, workshops, and presentations at local, and national meetings. Based on stakeholder needs, a subset of resources will be translated into Spanish. All in-person events and live virtual events (e.g., webinars) will be evaluated by participants for satisfaction with the programming and their knowledge gain. Dr. George Chitiyo at Tennessee Tech University will be an independent external evaluator for this project.

Progress 09/01/24 to 08/31/25

Outputs
Target Audience:Growers and packers of organic fruits and vegetables, and scientists that are interested in organic fresh produce safety. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Five graduate students (two at the University of Tennessee, two at University of Georgia, and one at Washington State University) and twopost-doctoral research associates at the University of Tennessee were trained in the project. How have the results been disseminated to communities of interest?We engaged our Board of Advisors about the project scope and objectives. The project overview, project objectives, team members, and advisory board are publicized on our project website:https://washable-antimicrobial-coatings.tennessee.edu/. What do you plan to do during the next reporting period to accomplish the goals?In the first objective, we will continue to formulate acidic emulsion coatings and reformulate a commercial organic coating by dissolving hydrocolloids and essential oils. These formulations will be evaluated for their physical properties and their activities against bacterial and fungi pathogens. We expect to identify 6 coating formulations that will be used for testing antimicrobial activities on fruits in Objectives 2 and 3. In objective 2, we will test the efficacy of each coating against uncoated and coated controls in order to assess differences in populations of foodborne pathogens and fungal decay causing organisms on model crops (apricot, blueberry, cantaloupe, pepper, and tomato). Foodborne pathogen survival will be determined using a standard challenge study approach, where the target organisms (L. monocytogenes and Salmonella) will be inoculated at a high population in order to model population dynamics over time. Additionally, native microflora (aerobic and mesophilic bacteria, yeast, molds) populations will also be evaluated. In Objective 3, we will evaluate the shelf life and quality of these 6 coatings, as well as an uncoated control and a commercial coating control, on five crops (apricot, blueberry, cantaloupe, pepper, and tomato) under ideal storage conditions and expected storage life for each crop. We expect to complete a literature review of consumer responses to organic fruits and vegetables production methods and packaging to support survey design in Objective 4. In Objective 5, we will conduct semi-structured interviews with organic produce stakeholders to identify knowledge gaps and education needs. Findings will guide targeted outreach materials, shared through digital platforms and refined with input from the Board of Advisors.

Impacts
What was accomplished under these goals? During this reporting period, the primary focus was on the first objective, with additional work done on the third and fifth objectives. In the first objective, we screened the antibacterial activity of essential oils from cinnamon, clove, peppermint, rosemary, and thyme. The minimum inhibitory concentration (MIC) and minimum bactericidal concentration (MBC) against 5-stain cocktails of Salmonella and Listeria monocytogenes were determined using the microtiter plate assay in tryptic soy broth at 37 °C and brain heart infusion broth at 32 °C, respectively. The broths were additionally acidified to pH 5.0 and 6.0 with HCl or lactic acid. For L. monocytogenes, the MIC and MBC were the same at all three pH conditions for cinnamon (0.05% v/v), clove (0.05% v/v), and thyme (0.03% v/v) oils. Peppermint and rosemary oils were less active, with the MIC being 0.25% w/v at all pH conditions and the MBCs being 0.25% v/v at pH 5.0 and 0.25% or 0.5% v/v at pH 6.0 and 7.0. For Salmonella, cinnamon oil was the most active, with the respective MIC being 0.02%, 0.04%, and 0.08% v/v and the respective MBC being 0.040%, 0.160%, and 0.080% v/v at pH 5.0, 6.0, and 7.0. The MIC and MBC of clove oil against Salmonella were both 0.100% v/v, while they were all 0.125% v/v for thyme oil. Except the MIC of 0.250% v/v at pH 5.0, the MIC and MBC were 1.000% v/v for rosemary oil. Peppermint oil was the least active against Salmonella, with the MIC and MBC being 2.000% v/v at pH 6.0 and 7.0 and 0.250% v/v at pH 5.0. The interactions among the five essential oils were also tested at pH 5.0, 6.0, and 7.0 using the checkerboard assay. The combination of cinnamon and clove oils showed synergistic activity against Salmonella at pH 5.0 and 7.0, while the interactions of other combinations were mostly additive or indifferent for both pathogens. We formulated 152 acidic emulsions in the first objective. Emulsifiers were tested for lecithin and gum arabic at 1-5% w/v. Hydrocolloids (xanthan gum, carrageenan, alginate, gellan gum, and native corn starch) were incorporated individually and in combination in the aqueous phase at 0.5-1.0% w/v. Vegetable oil was used at 20-60% v/v. Emulsions were prepared using a shear homogenizer at 20,000 rpm for 5 min, and the pH was adjusted to 3.0-6.0 using 10% w/v lactic acid. The stability of emulsions was visually inspected during ambient storage for 30 days. It was observed that lecithin alone and gum arabic alone were unable to form stable emulsions. Alginate alone and gellan gum alone did not improve emulsion stability. Combinations of gum arabic with the hydrocolloids also did not stabilize the emulsions. The stable emulsions were added with 1.0% w/v glycerin as a plasticizer and were cast in petri dishes for drying at room temperature for 48 h to evaluate their film forming properties. Formulations containing 20% v/v vegetable oil, 3-5% w/v lecithin, and 1.0% w/v hydrocolloids (xanthan gum, carrageenan, and native corn starch) exhibited film-forming properties, while other formulations showed free oil after drying. The visually stable and film-forming formulations were further incorporated with 1.5% v/v or 3.0% v/v cinnamon or thyme oil and were adjusted to pH 3.0-5.0 using 10% w/v lactic acid. The survival of L. monocytogenes in the coating was evaluated after 1, 2, and 24 h of incubation at 21 °C. The pH 3.0 coating with and without 1.5% v/v cinnamon oil both achieved >5.5 log reductions within 1 h, while no significant reduction was observed after 2 h for other treatments. The visually stable and film-forming formulations were also preliminarily evaluated for their effectiveness in inhibiting growth of native molds and weight loss of tomatoes during ambient storage for 7 days. Each tomato was sprayed with about 1.0 mL of coating, and 6 tomatoes were used for each formulation in comparison with the uncoated control. Two formulations containing 3.0% v/v cinnamon oil showed promising results. After 7 days, the formulation prepared with 3% w/v lecithin, 0.5% w/v xanthan gum, and 0.5% w/v carrageenan had a weight loss of 3.13%, and the other formulation containing 5% w/v lecithin, 0.5% w/v xanthan gum, and 1.0% w/v native corn starch had a weight loss of 4.55%, both of which were lower than 7.37% of the uncoated control. One moldy tomato was observed for both formulations, compared to three moldy tomatoes for the uncoated control. In the third objective, we established a protocol of determining the residual cinnamon oil content on tomatoes using high performance liquid chromatography (HPLC) with a C-18 column. Tomatoes were immersed in 150 mL of 80% v/v aqueous ethanol and stirred overnight to extract residual cinnamon oil. The extracts were filtered with a 0.45 mm filter, and the permeate was analyzed using a mobile phase consisting of 80% acetonitrile and 20% water (containing 0.1% orthophosphoric acid) at a flow rate of 1 mL/min. Preliminary tests showed the impact of coating drying conditions on the residual cinnamon oil content on tomatoes and the removal of more than 50% cinnamon oil after washing the coated tomatoes. In the fifth objective, we had our first Board of Advisors meeting in September 2024 and a progress meeting in May 2025. We launched our project website (https://washable-antimicrobial-coatings.tennessee.edu/ or https://wacs.tennessee.edu), X (Twitter) account, and YouTube channel. To further engage stakeholders, we conducted an in-person discussion with the Washington produce industry to characterize the challenges associated with organic produce production and postharvest practices. This activity served as a tool to identify educational needs and gaps in available resources. The feedback is being used to guide the design of upcoming semi-structured interviews, which will provide more detailed, context-specific insights into stakeholder priorities, barriers to adoption, and areas where targeted training or outreach materials may have the greatest impact. The independent project evaluator, Dr. George Chitiyo, conducted his evaluation of the project. He concluded the project is progressing well according to the proposed timeline in year 1.

Publications