Source: HAWAII INNOVATIONS & TECHNOLOGIES LLC submitted to NRP
"HYDRO GROW CELL," A CONSUMER PRODUCT FOR URBAN FARMING
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1031706
Grant No.
2024-70501-41622
Cumulative Award Amt.
$124,470.00
Proposal No.
2024-00298
Multistate No.
(N/A)
Project Start Date
Jul 1, 2024
Project End Date
Feb 28, 2025
Grant Year
2024
Program Code
[8.12]- Small and Mid-Size Farms
Recipient Organization
HAWAII INNOVATIONS & TECHNOLOGIES LLC
780 YOUNG ST
HILO,HI 96720
Performing Department
(N/A)
Non Technical Summary
Project Summary This project presents a revolutionary consumer product for fresh vegetable and fruit production by adopting cell bionics theory into the innovative Grow Cell technology, a novel, world-first, cutting-edge technology for the Phase-I USDA SBIR Small and Mid-Size Farms Topic 8.12 - Research Priorities: Urban Farming. Traditional urban farming and conventional hydroponics encounter vital challenges, including limited farmland and vegetable yield, dependence on energy support systems, root rot problems, and the inability to cultivate various vegetables and plants. After more than four years of studies on resolving those vital problems, we achieved a promising Grow Cell technology that enables safe, cost-effective, and sustainable cultivation of more than 80 fresh vegetables and fruits in just over one square foot area. This technology potentially revolutionizes urban farming, school lunch programs, and household gardening in high-rise buildings. The Phase-I research and development objectives entail (1) standardizing real-sized designs of Hydro Grow Cell for plastic injection molding and (2) creating functional real-sized prototypes of Hydro Grow Cell for the intended consumer product to establish a robust technological foundation for further development and full-scale commercialization in subsequent phases. The potential market of Hydro Grow Cell consumer products is extensive, and it will significantly mitigate the demands for fresh foods from almost all sectors of the economy. Hydro Grow Cell is scalable for multiple urban farming markets to meet the increasing demands for safe, sustainable, environmentally friendly, and abundant oganic fresh food production.
Animal Health Component
25%
Research Effort Categories
Basic
15%
Applied
25%
Developmental
60%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
40272992020100%
Goals / Objectives
Technical ObjectivesUpon the completion of Phase-I R&D, this SBIR will achieve the following objectives:1. Achieve the final design for growing cartridge in shape, size, and volume, one of the critical components of the Hydro Grow Cell. This component will provide the standard specifications for manufacturing the growing cartridges.2. Achieve the final design for the primary and stage reservoirs in shapes, sizes, and volumes and establish the base for safely using Hydro Grow Cell. These components ensure the reservoirs hold water securely and provide optimal plant growth conditions.3. Complete the fabrication of the Wick water dripping system to safeguard moisture and prevent saturation in the growing cartridge.4. Complete the design of the growing chamber, stage reservoir, primary reservoir, cap, and climbing frame. This objective is to finalize all components of the Hydro Grow Cell, the intended consumer product, to ensure functionality and ease of use.5. Complete the overall assembly design with solar, pump, and organic fertilizer nylon bag filter and produce functional 3D models of Hydro Grow Cell for casting food-grade plastic injection molding. This objective involves integrating the different components into the final design for the intended consumer product.6. Develop a preliminary marketing strategy and plan for Hydro Grow Cell and outline the marketing penetration strategy for Phase II and III development. This objective includes conducting preliminary market research, identifying target customers, and developing a preliminary plan to promote the Hydro Grow Cell.7. Complete the Phase-I final report. The final report will summarize the findings, outcomes, and progress made during Phase-I R&D. It will document the final design specifications, fabrication processes, marketing strategy, and other relevant details, providing a comprehensive overview of the Phase-I activities and preparing Phase-II activities.
Project Methods
The Hydro Grow Cell is a self-contained vertical cultivation system for fresh vegetables, fruits, and flowers. It consists of one primary reservoir, up to 12 growing chambers and staged reservoirs, and one cap. Both sides of each growing chamber can cultivate up to 18 plants with 2-inch spacing, which can simultaneously plant 216 seeds in a single 12-staged Hydro Grow Cell. Regularly harvesting the young plants before they reach maturity involves trimming down every other plant. This practice creates additional space for the remaining 108 or fewer plants to mature fully.In a 7-staged system, 126 seeds can be planted, and 63 mature vegetables can be produced. The cut plants can be consumed as micro-greens or for other purposes, while their decomposing roots will become organic matter within the growing media.In the Hydro Grow Cell system, new seeds can be immediately replanted once the matured vegetables have been harvested, enabling continuous cultivation. This possibility advances the traditional seasonal growth and harvest cycle, allowing for constant fresh vegetable production within the average temperature year-round.By implementing this continuous production method, the Hydro Grow Cell optimizes cultivation efficiency and minimizes downtime between growth and harvest cycles. A new seed can be introduced as soon as a matured plant is harvested, ensuring a consistent fresh produce supply throughout the year. This feature is particularly beneficial for urban farming and household use, providing a reliable source of daily fresh vegetables regardless of seasonal limitations.The Hydro Grow Cell's ability to maintain a continuous harvest cycle contributes to its cost-effectiveness. Additionally, the system requires minimal effort to replace the growing cartridges, as the designated nylon bag filter can hold additional organic fertilizers and provide nutrients in the circulation stream, which further enhances the efficiency of year-round cultivation and makes organic fresh vegetable production possible, which is difficult for conventional hydroponics.The Hydro Grow Cell instantly becomes an excellent growing environment when water fills each growing stage through the solar pump. Although external LED light attachments are necessary for optimal indoor cultivation of fresh vegetables, it is not the focus of this SBIR since many consumer products are widely available for recommendation.The Hydro Grow Cell is an enclosed growing environment; its reservoirs are not exposed to the outside; therefore, it conserves water. Usually, when filled with water, the primary reservoir should have enough water to support the growing cycle. However, additional water should be manually added when a 1/3 low water level warning is reached.The first research development task is to create molding designs for the components of the Hydro Grow Cell. Food-grade PP plastic will be used to cast all separate parts of the Hydro Grow Cell. When the machine-made moldings are standardized, the Hawaii Innovations & Technologies facility and personnel will assemble components and package the Hydro Grow Cell in Hawaii during the Phase II and III developments.The first Phase-I research development outcome will be a real-sized prototype for the intended consumer product. This prototype will conclude Phase-I research development upon passing strength, leaking, stability, and water flow tests satisfactorily.During the fabrication of the prototypes by a selected company, Hawaii Innovations & Technologies LLC will standardize the design with the solar-powered circulation system of the Hydro Grow Cell. During the fourth and fifth months of this Phase-I project, the final version of the prototype should be available for cultivation testing.

Progress 07/01/24 to 02/28/25

Outputs
Target Audience:As anticipated, this intended consumer product, Hydro Grow Cell, could significantly impact the cost-effective cultivation of safe, abundant fresh vegetables and mitigate the demands for fresh foods and vegetables from almost all sectors of the economy. Conservatively approaching the K-12 school cafeteria demographic alone, Hydro Grow Cells has excellent potential to become profitable. Suppose the marketing activities go beyond the school lunch programs; in that case, the hands-on agriculture learning classes with Hydro Grow Cell could potentially impact children's lifelong love of learning by growing fresh foods and vegetables by and for themselves. When the marketing activities reach individual households, domestic and foreign, the economic potential could result in an even more significant impact on society, urban farming, and specialized small agriculture production. HGC is tailored for various urban agriculture stakeholders and market segments. Urban Households and Apartment Residents: This target customer group's pain points include limited space, a lack of gardening experience, a lack of enjoyment in urban environments, and reliance on store-bought produce. The HGC's advantage lies in its modular design and low maintenance requirements. Users can cultivate up to 80 vegetables vertically in just about one sq. ft. with minimal effort, water, and energy. Schools and Universities: This target customer group faces challenges such as the high costs of traditional land-based learning programs, limited space, and expensive hydroponics facilities. HGC's advantage is that it is an affordable, hands-on learning tool integrating science and sustainability into urban farming and gardening curricula with 21st-century urban agriculture technology. Restaurants, Grocery Stores, and Urban Farms: This target customer group experiences pain points such as unreliable supply chains, high costs, and a lack of local organic produce. HGC's advantages include reducing reliance on external suppliers and facilitating hyper-local farm-to-table operations. Governments & NGOs: This target customer group faces challenges, including food deserts and resource-limited areas that lack adequate access to affordable fresh food production tools and supplies. HGC's advantages include a self-sustaining food production system that requires minimal effort, water, and power, making it ideal for disaster zones, military bases, and low-income urban communities. Changes/Problems:There is no significant change or problem during the phase I period. Originally, 7-stage was proposed for the consumer product. However, during the validation, we discovered an unstable condition in windy circumstances. For commercial use, 7-stage or 12-stage facilities still function well with stabilization support in place. However, for residential use, due to safety concerns, we standardized a 5-stage configuration for more stable and safer use. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?Beta tests have been performanced by the eariler adopters in Hilo, Mulukai, and Waiakea High School. What do you plan to do during the next reporting period to accomplish the goals?Apply Phase II and put HGC consumer products on the market for broader range adoption worldwide.

Impacts
What was accomplished under these goals? All seven technical objectives have been achieved during the project period. A full final report was send to Program Leader. The following are the key accomplishments: Objective 1: Develop and Optimize the HGC Prototype Milestone Achieved: Successfully designed and manufactured 180 prototypes with modular, stackable configurations with automation of solar-powered circulation. Key Findings: Successfully tested in multiple urban settings, demonstrating high yield efficiency (80+ crops per square foot) and 20% productivity gain over traditional hydroponics Objective 2: Validate Energy and Water Efficiency Milestone Achieved: Conducted field trials comparing HGC with existing hydroponic systems. Key Findings: HGC reduced energy consumption by 100% with a solar-powered pump and water consumption by less than half with a passive water circulation design. Additionally, it retained plant hydration for three days without power, unlike hydroponic and aeroponic systems, which fail within 15 minutes. Objective 3: Assess Market Potential and Scalability Milestone Achieved: Performed market analysis, gathered pilot user feedback and engaged with early adopters in residential, educational, and urban farming sectors. Key Findings: Urban households, schools, and commercial growers are highly interested, and the projected demand for commercialization in Phase II exceeds 5,000 units annually. Objective 4: Establish Intellectual Property and Trademark Protections Milestone Achieved: Completed a preliminary freedom-to-operate (FTO) analysis and prepared full patent filings for HGC's Cellular Biomimicry Technology, proprietary grow media, and liquid nutrient formulations. Key Findings: No patent infringement issues were identified, and the IP strategy supports full commercialization. The brand name trademark "Celluponics" has been successfully registered since "Hydro Grow Cell" cannot be registered due to a standard English word restriction.

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