Source: UNIVERSITY OF TENNESSEE submitted to
EXPLORING THE FEASIBILITY OF END OF PRODUCTION REGIMENS TO IMPROVE LEAFY GREEN NUTRITIONAL CONTENT, APPEARANCE, AND POST-HARVEST LONGEVITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1030392
Grant No.
2023-68013-39640
Cumulative Award Amt.
$749,767.00
Proposal No.
2022-09918
Multistate No.
(N/A)
Project Start Date
Jun 1, 2023
Project End Date
May 31, 2028
Grant Year
2023
Program Code
[A1102]- Foundational Knowledge of Agricultural Production Systems
Project Director
Walters, K. J.
Recipient Organization
UNIVERSITY OF TENNESSEE
2621 MORGAN CIR
KNOXVILLE,TN 37996-4540
Performing Department
Plant Science
Non Technical Summary
The major barrier to controlled environment agriculture (CEA) production is economic feasibility due to high capital and operating costs. While CEA technology provides producers the ability to precisely control the environment, the "optimal" production conditions to maximize yield, quality, and energy efficiency are largely unknown for most crops. Thus, there is a critical need to identify cost-effective strategies such as end-of-production (EOP) regimens to improve the yield, appearance, nutritional content, and post-harvest longevity of leafy greens species and cultivars; therefore, this critical need is the overall goal of our project.To achieve this goal, we propose improving the critical production stage, EOP, by investigating how multiple management components of CEA hydroponic production systems can be integrated to improve leafy green quality and productivity; an investigation of how cropping system intensification will affect plant health and system resilience, a goal of the "Foundational Knowledge of Agricultural Production Systems" program.The objectives of this project are to identify EOP 1) lighting, 2) nutrient solution temperature, and 3) mineral nutrient limitation or elevation strategies that effectively improve yield, appearance, nutritional content, and post-harvest longevity, and 4) evaluate the economic feasibility of EOP regimes. Our fifth objective is to provide a comprehensive virtual training resource encompassing the basic, intermediate, and advanced knowledge of hydroponic CEA leafy green production.Upon completion of this project, we will have identified effective EOP strategies to effectively improve leafy green yield and quality while also creating resources for producers to effectively apply recommendations.
Animal Health Component
100%
Research Effort Categories
Basic
0%
Applied
100%
Developmental
0%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
2041430106025%
2051430106025%
6011430301020%
7011430106030%
Goals / Objectives
The overall goal of this project is to identify and evaluate the economic feasibility of EOP regimens to improve the yield, nutritional content, appearance, and post-harvest longevity of leafy greens grown in controlled environments.To meet our overall goal, we propose investigating three main EOP strategies: (1) lighting, (2) nutrient solution temperature, and (3) nutrient solution composition. Our overall goal is to identify strategies to improve the yield, nutritional content, appearance, and post-harvest longevity of leafy greens grown in controlled environments by investigating different aspects of the production system and (4) to improve economic feasibility. To meet this goal and to (5) aid in producer implementation, we propose five Specific Aims:Specific Aim 1: Identify EOP lighting strategies to improve leafy greens yield, appearance, nutritional content, and post-harvest longevity. Our working hypothesis is that increasing the light intensity at the EOP will increase crop quality, but the effect will depend on the light intensity, duration, species, and cultivar.Specific Aim 2: Determine the extent EOP nutrient solution temperature changes can be leveraged to improve leafy greens yield, appearance, nutritional content, and post-harvest longevity. We postulate that leafy greens finished under reduced nutrient solution temperatures for a short duration will contain higher phytonutrient concentrations compared to crops subjected to warmer nutrient solutions.Specific Aim 3: Determine if nutrient changes at the EOP are effective in improving leafy greens yield, appearance, nutritional content, and post-harvest longevity. Our working hypothesis is that removing or increasing the concentration of nutrients that play specific roles in plant quality at the EOP will improve crop quality at harvest.Specific Aim 4: Evaluate the economic feasibility of the EOP regimes investigated in Aims 1 to 3. We hypothesize the economic feasibility of EOP regimes would vary depending on changes in costs, potential changes in revenue associated with changes in yield, crop quality, and the potential price premiums associated with changes in crop quality.Specific Aim 5: Provide a comprehensive training platform and resource center encompassing the basic, intermediate, and advanced knowledge of hydroponic CEA leafy greens production. Our hypothesis is that while some producers will be readily able to apply the effective strategies determined in Aims 1, 2, 3, and 4, others may need more basic and intermediate training.
Project Methods
Specific Aim 1:1.1: ProductionFive leafy greens species, arugula, kale, lettuce, mizuna, and spinach were selected based on growth, nutritional content, and CEA producer usage. Two cultivars of lettuce and kale and one cultivar of arugula, mizuna, and spinach will be selected. Seedlings will be grown using standard practices and finish-stage plants will be grown in DWC hydroponic systems in a glass-glazed greenhouse. At 1, 3, and 7 days before harvestable maturity, plants will be transferred to EOP lighting treatments consisting of background solar radiation providing 10 mol·m-2·d-1 with additional 0 (control), 100, 200, 400, or 600 µmol·m-2·s-1 of white light or 100 µmol·m-2·s-1 of red and blue light.At harvest, the growth (height, width, leaf number, fresh mass, and dry mass) of at least 10 plants of each taxa per treatment per replication will be measured to characterize economically important changes in plant morphology and yield. Images and/or colorimeter measurements will be taken to quantify plant coloration. Plant subsamples will be dried in a forced-air drying oven and stored at room temperature or frozen and stored at -80 °C.Post-harvestAdditional plants from each treatment for at least 5 taxa will be placed in a walk-in cooler and stored for up to 21 days. Overall visual quality will be assessed every two days and plants will be weighed to determine shelf-life. Storage will be terminated early if quality is below the consumer acceptance limit. Plant subsamples will be frozen and stored at -80 °C. The experiment will be completed three times over time.1.2: Nutritional analyses. Mineral NutrientsForced-air dried tissue will be prepared and analyzed by a commercial testing lab for macro- and micro-nutrient concentrations.PhytonutrientsFrozen tissue will be freeze-dried for analyses. Both air- and freeze-dried tissue will be weighed, and dry mass will be recorded. Phytonutrient analyses were prioritized based on crop popularity and stakeholder discussions. Carotenoids, glucosinolates, and water-soluble vitamins (C and Bs) will be quantified with high performance liquid chromatography (HPLC) with an evaporative light scattering, photodiode array, or refractive index detector and methods. Total anthocyanins and/or phenolics will be quantified using a spectrophotometer.Specific Aim 2:2.1: ProductionIn a glass-glazed greenhouse, the five leafy greens species will be grown as described in Task 1.1 in a DWC hydroponic system. Seven days before harvestable maturity, plants will be transferred to separate DWC systems with nutrient solution temperatures of 0, 5, 10, 15, or 20 °C. At harvest, physical data will be quantified as described in Task 1.1. Plant subsamples will be dried in a forced-air drying oven and stored at room temperature. Additional tissue will be frozen and shipped to UT for phytonutrient analyses.Post-harvestEvaluations will be similar to Task 1.1.2.2: Nutritional AnalysesMineral NutrientsEvaluations will be similar to Task 1.2.PhytonutrientsPhytonutrients of 3 treatments will be quantified as described in Task 1.2.Specific Aim 3:3.1: ProductionIn a glass-glazed greenhouse, the five leafy green species will be grown in a DWC hydroponic system as described in Task 1.1. Seven days before harvestable maturity, plants will be transferred to separate DWC systems containing the nutrient solution treatments. Each system will be filled with a modified Hoagland's all-nitrate solution formulated with lab-grade elemental salts providing either 1) complete nutrition (control), 2) nitrogen, 3) phosphorus, or 4) potassium exclusion or limitation, or 5) sulfur elevation. Plants will be monitored daily to document and photograph sequential series of symptoms on young, recently matured, and maturing leaves. At harvest, physical characteristics (see Task 1.1) of at least 10 plants of each taxa per treatment per replication will be measured and observable nutrient deficiencies or toxicities will be documented to characterize economically important changes in plant morphology and yield. Images and/or colorimeter measurements will be taken to quantify plant coloration, an important characteristic contributing to plant appearance. Plant subsamples will be dried in a forced-air drying oven. Additional tissue will be frozen and shipped to UT for phytonutrient analyses as described in Task 1.1.Post-harvestEvaluations will be similar to Task 1.1.3.2: Nutritional AnalysesMineral NutrientsEvaluations will be similar to Task 1.2.PhytonutrientsEvaluations will be similar to Task 1.2.Specific Aim 4:4.1: Capital Budgeting Valuation and Scenario AnalysisPartial and total capital budgeting valuation and scenario analysis will be conducted for the five leafy greens evaluated to assess the profitability and economic risk of the EOP regimes identified as most effective in enhancing leafy greens' appearance, phytonutrients, and post-harvest longevity. A partial budget analysis will evaluate the changes in profitability across EOP regimes compared to baseline scenarios identified in Aims 1 to 3 as controls. This analysis evaluates marginal changes in costs and revenue associated with the adoption of a specific production practice. We will use sensitivity analysis to evaluate risk; that is, the volatility of profits associated with potential changes in the most sensitive input costs. We will conduct a total capital budgeting valuation and scenario analysis and build discounted cash flow models to evaluate the profitability and risk of EOP regimes. Net Present Value, Modified Internal Rate of Return, and payback period will be estimated, providing profitability measures in terms of dollars, rates of return, and years to recover the investment. Alternative scenarios to the baseline, constructed with specific parameters will be evaluated. The degree of sensitivity to the risk of each variable will be evaluated to determine how influential each variable is on profitability. We will use a focus group approach to validate the enterprise baseline budgets with CEA operations and experts.4.2: Consumer Preferences and Willingness-to-payA conjoint analysis based on a consumer online national survey will be used to identify consumers' responses to and willingness-to-pay (WTP) for leafy greens' attributes resulting from the implementation of EOP regimes evaluated in Aims 1 to 3. Participants will view images of the real products displaying predetermined attribute levels, logos, price information, and other relevant production related information. They will receive information treatments with content relative to the production practices in Aims 1 to 3 to identify if methods influence purchasing behavior. The WTP estimates will be incorporated in the economic analysis proposed in Task 4.1 to assess the economic feasibility of adopting various EOP regimes.Specific Aim 5:5.1: Basic Training ResourcesA website will be developed for this project to not only serve as an information center to host and disseminate resources generated in Aims 1 to 4, but to also access the hydroponic production training modules. The first training module will focus on basic hydroponic production and economics knowledge, targeting people interested in hydroponic production with no background.5.2: Intermediate Training ResourcesThe second training module will focus on intermediate training resources and will target stakeholders who have either completed the basic training module or have some hydroponic background or experience.5.3: Advanced Training ResourcesThe third training module will focus on advanced training resources and will target stakeholders who have either completed the intermediate training module or have extensive hydroponic production experience. The main goal of this module is to train producers in the latest research and guidelines, like those produced in Aims 1 to 4.

Progress 06/01/23 to 05/31/24

Outputs
Target Audience:The target audience will be small, medium, and large-scale hydroponic growers. Our hypothesis is that while some producers will be readily able to apply the effective EOP strategies determined in Aims 1 to 4, others may need more basic and intermediate training. Co-PI Owen and a web designer will initiate and lead the creation of our team's hydroponic leafy greens website, Leafy Greens Pro, an online learning platform and community where we will highlight a suite of electronic education initiatives and targeted programs for growers, Extension educators, consultants, and the industry. The website will also host the team, project efforts, trade and peer-review publications, videos, and grower training tools and modules. Throughout Aims 1 to 4, we will photograph and video record cultural practices, production systems, environmental technologies and utilize these resources for presentations and handouts. Presentations will be recorded to establish videos that will be loaded onto a learning management system (i.e., Extension Foundation or Google Classroom) where course content can be managed, but also provide activities and other resources to facilitate learning (such as articles, guides, handouts, etc.). In addition to the subject content, Owen will add other tools to the course including quizzes, feedback forms, forums, and a certificate. Grower pre- and post-assessment quizzes will allow participants to test their knowledge by using a multiple choice or matching tool. The pre-quiz will be taken at the very beginning of each basic, intermediate, and advanced course (before any course content is displayed) and will not display any answers. Post-quizzes will provide a score as well as answers to questions submitted wrong. The difference in scores between the pre- and post-quizzes will allow both the participants, PD, and Co-PIs a measure of knowledge transferred. Feedback forms will allow participants to provide free-form comments. Finally, after the participants successfully finishes the course, a certificate of completion will be generated that the participants can save or print. Participant and advisory board feedback will be used to refine topics and content. Changes/Problems:Greenhouse environmental control issues and an incident of birds in the greenhouse eating the experimental plants have delayed the collection of study data during this first year. We have plans for the upcoming reporting period to conduct experiments and get back on track. What opportunities for training and professional development has the project provided?In the department of Plant Sciences at UT, one MS student (Friedrich) has begun preparing for comprehensive EOP lighting studies to commence this fall. Two undergraduate students (Nease and Coffman) learned laboratory techniques including how to quantify B and C vitamins. All students are learning and gaining experience related to experimental design, hydroponic production, best research practices, data collection and analyses, and in presenting science-based information to scientific audiences. Lab technician Armstrong also attended an Agilent "Back to the Basics" workshop to hone HPLC analyses skills for ongoing experiments. Armstrong attended a week-long in-person Agilent "Maintenance and Troubleshooting" workshop to improve data quality and reduce equipment downtime. How have the results been disseminated to communities of interest?Walters presented information considerations for how to improve yield and nutrition to producers, stakeholders, and students at Indoor Ag Con, the NSF Food Energy Water Sustainable Urban Systems conference, the University of Georgia, a DOE informational session on horticultural lighting energy, the Northeast Greenhouse Conference, the Ohio State University Controlled Environment Conference, and a joint USDA/NASA/DOE workshop on advancing CEA. Walters was interviewed for a Resource Innovation Institute article in Greenhouse Grower magazine on optimizing light spectrum to boost productivity and reduce energy waste. Walters co-authored a grower-oriented best practices guide on CEA controls and automation for the Resource Innovation Institute. What do you plan to do during the next reporting period to accomplish the goals? Walters' team will conduct the end-of-production lighting experiments and will begin phytonutrient quantification for the lighting, temperature, and nutrient solution studies. We will also conduct post-harvest analyses and collaborate with Rihn to conduct consumer willingness to pay analyses. Owen's team will conduct end-of-production nutrient solution and temperature studies and post-harvest analyses. Velandia, Rihn, and Trejo-Pech will begin analyzing the costs of production. Owen, Walters, Rihn, and Velandia's teams will create a "basic" training video series for growers and will continue developing the grant and training website.

Impacts
What was accomplished under these goals? Specific Aim 1: Walters, Nease, and Coffman (UT) identified how end-of-production light intensity can impact B and C vitamins in red- and green-leaf kale grown in a greenhouse and indoors under sole-source lighting. In general, increasing light intensity at the end-of-production increased concentrations of vitamins B1, B2, B9, and C in one or both cultivars and sometimes depended on the duration the additional light was applied. Fewer differences were present when this study was conducted in the greenhouse compared to indoors. We hypothesize this is due to increased light and temperature variability in the greenhouse and plants being better able to adapt when additional light is provided. Specific Aim 5: Owen created the grant and training website "leafy greens pro" that is not yet visible to the public as it is under construction. Walters communicated preliminary results and considerations via presentations to producers and stakeholders.

Publications

  • Type: Journal Articles Status: Published Year Published: 2024 Citation: Das, P., D.S. Del Moro, Givens, S.R., S.E. Armstrong, and K.J. Walters. 2024. Propagation light intensity influences yield, morphology, and phytochemistry of purple-leaf butterhead lettuce (Lactuca sativa). Journal of Agriculture and Food Research. (16):101210. https://doi.org/10.1016/j.jafr.2024.101210.
  • Type: Other Status: Published Year Published: 2024 Citation: Eddy, R., J.K. Craver, and K.J. Walters. April 2024. Best Practices Guide: Controls and Automation. Resource Innovation Institute. (peer-reviewed guide) https://resourceinnovation.org/controls-automation/
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2023 Citation: Nease, E., K. Coffman, S.E. Parker, J. Kurtis, W.G. Owen, and K.J. Walters. 2023. Can end of production lighting be leveraged to improve water soluble vitamin concentrations in indoor-grown kale? HortScience. 58(9) S177.
  • Type: Conference Papers and Presentations Status: Published Year Published: 2023 Citation: Coffman, K., J. Kurtis, S.E. Parker, W.G. Owen, and K.J. Walters. 2023. End-of-production lighting influences water-soluble vitamin concentration in kale during greenhouse production. HortScience. 58(9) S177. Published Abstract  NIFA support was acknowledged.