Source: UTAH STATE UNIVERSITY submitted to NRP
ELUCIDATING MECHANISM OF FORMATION OF THERMOREVERSIBLE GELS FROM ASSOCIATIVE PROTEIN-POLYSACCHARIDE MIXTURES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1030260
Grant No.
2023-67018-40750
Cumulative Award Amt.
$380,500.00
Proposal No.
2022-09148
Multistate No.
(N/A)
Project Start Date
Aug 1, 2023
Project End Date
Jul 31, 2026
Grant Year
2023
Program Code
[A1364]- Novel Foods and Innovative Manufacturing Technologies
Recipient Organization
UTAH STATE UNIVERSITY
(N/A)
LOGAN,UT 84322
Performing Department
Nutrition Dietetics & Food Sci
Non Technical Summary
Gelatin is commonly used ingredient in the manufacture of ice cream, frozen desserts and yogurt, because it maintains structural integrity and provides desirable mouthfeel. However, use of gelatin in dairy products prohibits their consumption by lacto-vegetarian and Kosher population for being derived from meat. Replacing gelatin with dairy ingredients would cater needs of wider consumer base. Because of gel forming ability at low temperatures (<10oC), micellar casein concentrates (MCC) can potentially be used as a replacement of gelatin in structured dairy. One of the limitations with use of MCC as stabilizer is that it forms gels only at higher concentrations (>15%) making it hard to accommodate with such high protein levels to the dairy products. We hypothesize that by manipulating physico-chemical conditions and adding associative biopolymer, it would be possible to reduce the minimum concentration needed to form a cold gel and increase the gel strength. For achieving this goal, we propose three strategies; 1. modify gel forming conditions by altering pH and introducing calcium chelating agent such as tri-sodium citrate (TSC) and sodium hexametaphosphates (SHMP), 2. addition of an associative biopolymer i.e. kappa-carrageenan and/or low methoxy (LM) pectin; 3. Use of high intensity ultrasound (HIU) waves for manipulating interactions between hydrated casein micelles as well with polysaccharide. Fundamental understanding of cold gelling behavior of MCC will help develop novel plant and dairy (hybrid) food matrices. Findings from this work will help US Dairy and Food Industry to develop diversified and affordable food products to meet specific dietary needs of general population.
Animal Health Component
(N/A)
Research Effort Categories
Basic
100%
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5023450202090%
5023450200010%
Knowledge Area
502 - New and Improved Food Products;

Subject Of Investigation
3450 - Milk;

Field Of Science
2020 - Engineering; 2000 - Chemistry;
Goals / Objectives
The overall aim of the proposed project is to determine critical factors controlling formation of thermoreversible gel from the concentrated casein micelle solution in the presence of associative polysaccharides (kappa-carrageenan or LM pectin) with or without application of high intensity ultrasound (HIU) treatment. Critical factors for this study include pH, protein concentration, the amount and type of calcium chelating salts and ultrasound treatment.Specific aims of this study areUnderstanding mechanism of cold gel formation from HC-MCC and determining extent of thermoreversibility.Working hypothesis for this objective is that cold gelling behavior of concentrated dispersion of casein micelles depends upon various physico-chemical factors such as pH, amount of colloidal calcium phosphate (CCP) associated with caseins, water holding capacity of casein micelles, and balance of hydrophilic and hydrophobic interactions. Factors that displace CCP from casein micelle would release additional ionic groups that could now engage extra water molecules causing further swelling even at low protein concentrations and reinforce the gel matrix.Optimizing formulation and processing conditions for formation of thermoreversible gels from associative MCC-polysaccharides mixtures.Working hypothesis for this study is that associative mixture of proteins and polysaccharides will form a thermoreversible gel under optimized conditions (ratios, pH and temperature of mixtures) even at low casein concentrations (such as <7%) and at body temperature. The main reason for this behavior will be the change in the particle size of casein micelles and change in protein-water interactions due to presence of polysaccharides.3. Studying the impact of high-intensity ultrasound (HIU) treatment on the cold gelling behavior of protein (caseins) and polysaccharide (kappa carrageenan) associative mixtures (different ratios).Working hypothesis for this objective is that modification of secondary structures of caseins gel due to HIU will improve gel forming characteristics of MCC in the presence or absence of an associative polysaccharide. This will help us to achieve our goal of matching gelling ability of MCC to gelatin gels.The overall goal of this study is to develop fundamental understanding of formation of novel structures from micellar casein concentrate dispersions which can useful in diverse food applications. In this study we do not intend to develop a product or apply the product in a formulation, rather to investigate and establish the potential of MCC solutions for novel applications in the future. These applications will include dairy and non-dairy applications. The long-term goal of this study is to understand the formation of thermoreversible MCC gels that can be used as a novel dairy and non-dairy ingredient for the application in the foods suitable for vegetarians and kosher population. The diversified use of these ingredients will improve overall sustainability of US dairy and food production and processing systems.
Project Methods
SPECIFIC AIM #1: Understanding mechanism of cold gel formation from HC-MCC and determining extent of thermoreversibility.Overview:In the first specific aim, we will be testing hypothesis that it is possible to form thermoreversible gels by modifying MCC. We further hypothesize calcium chelation, hydrophobic interactions and swelling of micellar structure due to pH modification would improve gelling behavior of the MCC samples. We will use 1% gelatin concentration as a benchmark for various viscoelastic, textural and tribological characteristics. To test above hypotheses, we will be identifying minimum concentration (Cg) of protein needed to form a cold gel in various conditions (pH, TSC/SHMP treatment, calcium content) (Fig. 7). Frozen HC-MCC samples (protein ~23%) used in previous study (Zad Bagher et al., 2021) will be used in this study according to protocol suggested by Lu at al. (2015). Un-treated MCC solutions with varying protein concentration (5-20%) will be first evaluated for cold gelling temperature (CGT) by using combinations of time and temperature sweeps. Gelling behavior and gel characteristics will be studied using small angle oscillatory rheological techniques and texture analysis. Once we will identify lowest possible concentration to form a cold gel, we will then introduce pH (6.0-7.4), TSC (0-50 mM), SHMP (0-100 mM) treatments as a mean to increase gelling temperature and further reduce the minimum gelling concentration needed for forming a cold gel. Liquid samples treated with TSC or with different pH levels will be subjected for in-situ particle size analysis, zeta potential, and colloidal and ionic calcium levels. Ultra-structure of selected samples will be evaluated using transmission electron microscopy (TEM).SPECIFIC AIM #2:Optimizing formulation and processing conditions for formation of thermoreversible gels from associative MCC-polysaccharides mixtures.OVERVIEWOur hypothesis for this phase is that addition of associative polysaccharides to the protein solutions will help minimize concentration needed for forming a thermoreversible gel. Our target protein concentration forming a gel is <7.0%. We further hypothesize that there may be a co-polymerization of both hydrocolloids or a competitive solvation. In both cases, gel strength and minimum protein requirement are going to be improved.Three samples with minimum protein concentration at each treatment i.e. pH, TSC, SHMP will be selected in the specific aim 1. This will be done with respect to minimum concentration (Cg) of protein needed to form a cold gel (at par with 1% gelatin gel) from untreated MCC and samples treated with pH and TSC/SHMP levels. A higher cold gelling temperature (CGT) and thermo reversibility of the gels will be other criteria to short list the samples from the specific aim 1. These samples will then be added with an associative hydrocolloid (kappa-carrageenan) and/or LM pectin at three different levels i.e. 0.01, 0.1 and 0.5% by modifying the method described by Spagnuolo et al., (2005). Preliminary experiments will be conducted to investigate whether kappa-cargeen and/or LM pectin will work better alone or in combination. MCC and kappa-carrageenan/pectin mixture will then be subjected for cooling for cold gel formation and thermoreversibility of cold gels will be tested using the methods described in the specific aim 1. In this specific aim we will target our strategy to further reduce the minimum casein concentration needed to form a thermoreversible gel. To achieve this goal, at each level of kappa-carrageenan concentration, we will use an array of protein concentration ranging 1-10%. Liquid samples will be subjected to particle size and zeta potential analysis using the methods described above. Water binding ability of the new gels will be determined by applying centrifugal force of 20,000 g for 5 min at 4oC. Molecular changes in the proteins (caseins) will be analyzed using Urea-PAGE technique (Lamichhane et al., 2019). From the second objective we will be able to determine whether presence of polysaccharides improved gelling behavior of MCC and it is possible to further reduce the minimum concentration needed for cold gel formation. Ultrastructure analysis will help us to visualize type of structures formed due to interactions between MCC and the polysaccharide.SPECIFIC AIM #3:Studying impact of high intensity ultrasound (HIU) treatment on the cold gelling behavior of protein (caseins) and polysaccharide (kappa carrageenan/pectin) associative mixtures (different ratios).OVERVIEWHypothesis of this phase is HIU treatment may alter the structure of micellar caseins in a way that it may interact more with associative polysaccharide in order to form an elastic, stable thermoreversible gel. In this work too, we will use 1% gelatin as a benchmark testing material for achieving our goal of matching gelling ability of MCC to gelatin gels.HIU treatment will be applied to the samples which exhibited maximum gel strength, elastic properties and gel-sol transition temperature around 37oC great potential for replacing gelatin gels. Based upon the results obtained for specific aim 1 (physical modification) and 2 (associative polymer), treatment conditions (HIU) for this aim will be determined. Objective 3 will be performed in Dr. Martini's laboratory by a master's student. Dr. Martini is an expert in the field of ultrasound treatment and also very familiar with the experimental design described in this proposal.HIU treatment: Three most promising samples from the specific aim 2 will be selected for HIU treatment (20 kHz). Schematics of HIU treatment is shown in the Fig. 8. Samples will be screened based upon the gelling time (shorter), gel strength (high gel strength) and (higher) temperature of cold gelation (CGT). Three levels of sonication (10, 50, 100W) for three different durations (5, 15 and 30 min) will be applied to each sample at three pH levels (6.7, 7.4, and 8.0) and two temperatures (80oC) and gelling temperature. Literature shows, ultrasound treatment of micellar caseins in alkaline environment increases gel strength, similarly high temperature sonication helps with brining out more structural changes in casein micelle structure and its interaction with polysaccharides (Leong et al., 2018; Ragab et al., 2020). Post HIU treatment, pH will be readjusted to 6.7. Temperature will be controlled during ultrasonication using a double walled beaker that allows for temperature control using an external water bath. HIU treated samples will then be loaded on the MCR302 rheometer for studying gelling behavior using protocol developed by Zad Bagher Seighalani et al., (2021). CGT and Gel strength will be determined using multiple wave rheological techniques as described in the specific aim 1 and 2.Fourier transform infrared (FTIR) Analysis: To observe the changes in the secondary structure of caseins due to HIU treatment, FTIR spectroscopic analysis will be conducted on an IRTracer-100 infrared spectrometer (Shimadzu Corporation, Japan) equipped with a diamond ATR crystal (Quest Single Reflection ATR Accessory, Specac Limited, United Kingdom). Samples will be placed on the diamond ATR crystal cell. Total 32 scans with 4 cm-1 resolution will be conducted on each sample. After applying baseline correction, characteristic bands will be interpreted with the software KnowItAll (Biorad Laboratories, Philadelphia, PA, USA).

Progress 08/01/24 to 07/31/25

Outputs
Target Audience:The target audiences for thisreporting period of this project are dairy industry which is looking for alternative uses of MCC. Food industry which is actively looking for alternatives to gelatin. Other target audiences are professionals attending national and international scientific conferences such as annual ADSA, IFT meetings and Food Structure Functionality Forums, local Dairy Industry participating in the BUILD Dairy program, graduate students, general public etc. Changes/Problems:Co-PI of this project Dr. Silvana Martini left Utah State University to join Nebraska-Lincoln University last year Summer of 2024. This created a lag on the start of objective 3. I am currently negotiating with her to help remotely my student to complete these tasks or find some other alternatives. I would also appreciate guidance from the USDA program manager. I reached out to previous program manager Dr. Hondga Chen but he was in the phase out for his retirement when I outreach to him. Any gudiance in this regard will be highly appreciated. What opportunities for training and professional development has the project provided?Graduate Student Jasper ShekinJ got following opportunities; attended a three day rheology training boot camp at Ashalnd, Virgnia during May 12-17, 2025. The training included hands-on experience onadvance rheological tools including familiarization with RheoCompass Software. attended a Dairy Chemistry short course delivered by famous irish dairy chemist Prof. Paul McSweeney during November 19-20, 2024. selected as top 10 finalist for the ADSA oral competition. Participated in the IFT Bonneville section supplier's night and presented a poster in April, 2025. Participated in the NDFS Autmn Research Showcase in October 2025. How have the results been disseminated to communities of interest?Data generated in this project was disseminated to scientific audience through conference presentations, to dairy industry through BUILD dairy program monthly and annual meeting. Participated in the IFT Bonneville section supplier's night and presented a poster in April, 2025. Participated in the NDFS Autmn Research Showcase in October 2025. What do you plan to do during the next reporting period to accomplish the goals?Plan for next year objective wise. For Objective 1. Complete experiments and data analysis on the reconsituted MCC samples. Apply phenomenological rheology models on the data and quantify extent of thermoreversibility. Also use other calcium chelating salts such as sodium hexa meta phosphates to modify the structureof micellar caseins. For Objective 2, Complete experiments on comibnation of physico-chemical modification and polysaccharide addition to the MCC dispersions and understand their role in influencing cold gelling behavior. For Objective 3. Because of Dr. Martini's departure from the USU last year. Work on this objective got delayed. on this objective our emphasis would be on conducting preliminary experiments on sonication of MCC samples in consultation with Dr. Martini (now in Nebraska-Lincon).

Impacts
What was accomplished under these goals? On Objective 1. Experiments were conducted on the reconsituted version of MCC obtained from the industry supplier in order to see whether the cold gelling phenomenon is more or less prounced upon drying MCC. Cold Gelling Temperature (CGT) and gel strength (G') across protein concentrations ranging from 5% to 23% during cooling were tested using Anton-Paar MCR 302 rheometer. The experimental protocol involved three stages: holding the dispersion at 60°C for 1 hour, ramping the temperature down from 60°C to 5°C, and curing the gel by holding at 5°C for 12 hours. The viscoelastic properties were continuously monitored throughout the experimental process. Change in the particle size distribution upon cooling from 60°C to 5°C was analyzed using the Anton-Paar Litesizer 500. Cold gel formation was not observed below a 15% protein concentration. As the concentration increased from 15% to 20%, the CGT increased from 8.9°C to 35°C, accompanied by a 35-fold increase in gel strength (G'). At 23% protein concentration, the dispersion exhibited gel-like characteristics even at 60°C, showing that increasing protein concentration alone can significantly elevate the gelling point. A sharp increase in mean particle size from 100 nm to 180 nm was observed at 30°C, indicating optimal protein-water interactions for micelle swelling and self-assembly, thereby facilitating gel formation. Frequency dependence of storage modulus (G') decreased with increasing protein concentration, suggesting formation of a stronger network. During the curing stage, the storage modulus (G') doubled, indicating increased gel strength over time. These results highlight the critical role of protein concentration in cold gel formation and provide insights into optimizing the formulation of protein beverages to mitigate undesirable gelation. In Objective 2.experiments were conducted on the developing protocol for incorporating polysaccharides into MCC solutions in order improve thermoreversible behavior.Modifications to the HC-MCC were in 4 categories: dilution, pH adjustment, calcium chelating (TSC) salt addition, and KC addition. Adjustment of protein content was performed with deionized water. Adjustment of pH was accomplished utilizing sodium hydroxide (NaOH) as a base.Rheological measurements were performed using an Anton Paar MCR 302 rheometer (Anton Paar GMBH, Graz, Austria) using a concentric cylinder geometry setup (model no. CC27). For sample loading, 20ml of sample was heated to 40oC and poured into the bottom of the sample cylinder. An oil layer is added on the top via a pipette to prevent dehydration during the rheological protocol. Rheological testing was conducted in three stages. In the first stage a time sweep was conducted by holding the sample at 40oC for 5 minutes, recording data every 30 seconds for a total of 10 data points. The following temperature sweep decreased from 40oC to 5oC and recorded data every 41.25 seconds resulting in 51 data points. Lastly, the third stage held samples at 5oC for at least 10 hours, making measurements every minute.Texture analysis of treatments was conducted using a TA-XT Plus texture analyzer (Stable Micro System ltd., Surrey, UK) with a texture profile test using a two-bite test with 25% compression. Samples of HC-MCC treatments were poured into 30mm diameter cylindrical molds and were allowed to solidify overnight in a 5oC refrigerator prior to testing. Fracture properties were tested in compression deformation modes using a 1.5cm thick section of sample.Ultrastructure analysis of HC-MCC mixtures was performed using the TEM method described by (Lu et al., 2015). Samples from each treatment group will undergo TEM imaging with 0, 0.1, and 0.3% KC added.The addition of KC into diluted MCC dispersions results in significant increases in both gel strength and gelation temperature. The use of KC creates separate phases within solution that absorb water to a greater extent than casein, resulting in concentrated casein pockets within a composite network. Additional physicochemical modifications in the form of calcium chelation and alkalization improved gel strength and CGT, at the expense of a reduction in textural hardness and strain hardening properties. Interaction between KC and HC-MCC was minimal regardless of treatment, indicating that elevated gel qualities were due to the water binding effects of KC rather than the formation of a KC-casein matrix. In the future, studies with other forms of physicochemical modifications could yield additional insights into the cold gelling behavior of MCC dispersions.

Publications

  • Type: Conference Papers and Presentations Status: Other Year Published: 2025 Citation: Sharma P (2025). Understanding the structure-function relationship in selected dairy food matrices using material science approaches. IFT FIRST Annual Event and Expo, July 13  15, 2025, Chicago, Illinois. (Invited Oral)
  • Type: Conference Papers and Presentations Status: Other Year Published: 2025 Citation: Sharma P. (2024). Understanding the structure-function relationship in dairy food matrices using material science approaches. American Dairy Science Association annual meeting, West Palm Beach, FL, USA, June 16-19, 2024. (Invited talk).
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2025 Citation: 1. Shekin J, J., & Sharma P. (2025, June 22-25). Impact of protein concentration on the cold gelling behavior of reconstituted micellar casein dispersions. American Dairy Science Association annual meeting, Louisville, KY, USA.
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2025 Citation: Shekin J, J., & Sharma P. (2025, September 12-13). Cold gelling behavior of reconstituted micellar casein dispersions. Institute of Biological Engineering, Salt Lake City, UT, USA.
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2025 Citation: Shekin J, J., & Sharma P. (2025, July 13-16). Impact of protein concentration on cold gelling behavior of reconstituted micellar casein concentrates. IFT First Event & Expo, Chicago, IL, USA


Progress 08/01/23 to 07/31/24

Outputs
Target Audience:The target audiences for the reporting period of this project are dairy industry which is looking for alternative uses of MCC. Food industry which is actively looking for alternatives to gelatin. Other target audiences are professionals attending national and international scientific conferences such as annual ADSA, IFT meetings and Food Structure Functionality Forums, local Dairy Industry participating in the BUILD Dairy program, graduate students, general public etc. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?PhD student Jasper Shekin and Undergraduate student Nathan Pace received advanced training on rheological techniques. Jasper presented an oral talk and poster presentation in USDA PD meeting. How have the results been disseminated to communities of interest?Data generated in this project was disseminated to scientific audience through conference presentations, to dairy industry through BUILD dairy program monthly and annual meeting. What do you plan to do during the next reporting period to accomplish the goals?Dr. Sharma's laboratory will continue working on studying the impact of concentration, physico-chemical modification (pH, TSC and Sodium hexametaphosphate) on the viscoelastic properties of the MCC. Thermoreversibility of these samples will also be studied using multiwave technique. Rheological modelling will be performed on the MCC and Kappa-carrageenan gels. Optimum conditions for mixing MCC and kappa-carrageenan will be established in the Sharma lab. Preliminary experiments on sonication of MCC samples will be conducted in Dr. Silvana Martini's lab. Selected samples will be analyzed in the Advanced Photo Source, Argonne National Laboratory, USA with the help of Dr. Fernanda Peyronel from University of Guelph, Guelph, Canada.

Impacts
What was accomplished under these goals? As part of Objective one, to elucidate the mechanism behind the gelation of HC-MCC, whether it was due to jamming transition or structural changes in the micelle due to calcium chelation, the samples were treated by 0, 10, 25, 50 mM trisodium citrate (TSC) or alkaline pH adjustment (6.6, 6.8, 7.0) using NaOH. Multiwave oscillatory rheology in combination with time and temperature sweeps were used to study rheological changes in HC-MCC. Critical sol-gel transition point was determined using Winter and Chambon criteria, temperature at which the value of the loss tangent was independent of the frequency. Transmission electron microscopy (TEM) was conducted to observe ultrastructural changes in micellar structure due to sample modification. Rheological data shows that all modifications significantly increased (Pg) from 11.7oC to 30.2oC. Alkalization of HC-MCC from pH 6.6 to 7.0 produced stronger gels (G'=26 kPa) than chelation by using TSC at 25 mM (G'=13.1 kPa). However, both treatments (pH 7.0 and TSC 25 mM) increased Tg values to the same level i.e., from 11.7 to 29.9oC. Increasing TSC concentration to 50mM resulted in a significant decrease (Pg (24.4oC) as compared to 25mM samples. TEM micrographs confirm the existence of intact casein micelles within solution for control samples, along with minimal space between structures. TEM micrographs show that with increasing TSC content up to 25mM or increasing pH up to 7.0, disintegration of micellar structure and release of individual casein fractions was observed with concomitant increase in the gel strength suggesting that altered casein-water interactions were taking place. This can be attributed to reduced hydrophobic interactions between casein submicelles and solubilization of colloidal calcium phosphate from micellar structure at low temperature. However, at 50mM TSC levels, complete disappearance of the casein micellar structure and the formation of larger casein aggregates with decreases in gel strength was observed. Reduction in pH from the native state of 6.6 resulted in a decrease in gel strength, gelation temperature, particle size and net charge. Alkalization of the sample however, increased strength, but the effect of calcium chelation in conjunction with higher pH improved gel qualities less than at native and acidic pH levels. This study shows the potential of forming thermo-reversible cold gels through physio-chemical modification of HC-MCC. In addition to the above studies, rheological studies were conducted on the varying concentration (0.1-1.5%) of kappa-carrageenan. It was evident that kappa-carrageenan formed a critical gel near 25oC upon cooling. With increasing concentration of kappa-carrageenan strength of kappa-carrageenan gels increased.

Publications