Source: GLANRIS WATER SYSTEMS INC submitted to NRP
DESIGNER BIOCHAR - LOW-COST ADSORBENTS FOR NITRATE AND PHOSPHATE NUTRIENTS TO PREVENT EUTROPHICATION OF WATERCOURSES AND TO PROVIDED NUTRIENTS IN SOIL AUGMENTATION
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1030131
Grant No.
2023-51402-39427
Cumulative Award Amt.
$174,746.00
Proposal No.
2023-00906
Multistate No.
(N/A)
Project Start Date
Jul 1, 2023
Project End Date
Jun 30, 2024
Grant Year
2023
Program Code
[8.8]- Biofuels and Biobased Products
Recipient Organization
GLANRIS WATER SYSTEMS INC
3955 VANTECH DR
MEMPHIS,TN 38115
Performing Department
(N/A)
Non Technical Summary
The ultimate goal of this project is to develop a low-cost and easily manufactered modified biochar that adsorbs plant nutrients and can also be used in soil amendment and to remediate agriculture industry-induced dead-zones in receiving waters by removing phosphate and nitrate from agricultural runoff and wastewater streams.Discharges of nutrients from soil and wastewater into waterways can result in dead zones in the water environment. This proposal would deploy an agricultural waste, rice husk, that has been converted to biochar which is similar to charcoal but has been chemically enhanced to adsorb potentially damaging nutrients before discharge to the environment. The chemistries to modifythe biochar have been developed by Mississippi State University and will be the jumping-off point for developing modification chemistries. The nutrients, primarily nitrogen and phosphorous, once adsorbed onto the biochar could be incorporated into the soil environment. Under the right conditions it would act as slow-release fertilizer for crops thus eliminating the need for commercial, mined and imported fertilizers. Conversion of biomass to biochar removes carbon from the atmosphere, resulting in stable carbon that won't break down for hundreds to thousands of years thus reducing greenhouse gasses that lead to climate change. The modified biochar can be used as a soil amendment to prevent nutrient runoff, wastewater treatment to remove nutrients from the wastewater prior to entering the receiving water body, as well as many more applications.Rice husk biochar is a sustainable product that achieves numerous United Nations (UN) sustainability goals. Rice is the secondmost produced crop in the world producing more than 150 million metric tonnes of rice hulls annually. This agricultural waste is often left to rot or burnin the field contributing to carbon dioxide (CO2) greenhouse gas emissions which ultimately contribute to global warming. The production of biochar pulls carbon from the normal carbon cycle and sequesters it which reduces greenhouse gas emissions. The UN IPCC Sixth Assessment Report estimates that the production and use of biochar could mitigate between 1.8 to 4.1 billion metric tonnes of CO2 from the atmosphere per year. The Glanris Biocarbon® biochar pyrolysis process sequesters about 50% of the CO2 that would be emitted to the atmosphere if rice huskswere burnt. The Glanris RHBC is commercially available, certified by the International Biochar Initiative (IBI) as an IBI Certified Biochar, and provides carbon credits via puro•earth (https://puro.earth). Thus, Glanris RHBC provides a sustainable media option with available carbon credits resulting in a sustainable product with a reduced carbon footprint.Funding from this Grant will be used to create education opportunities for undergraduate and graduate students at Mississippi State University.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
10202102000100%
Knowledge Area
102 - Soil, Plant, Water, Nutrient Relationships;

Subject Of Investigation
0210 - Water resources;

Field Of Science
2000 - Chemistry;
Goals / Objectives
Goal: To develop a low-cost modified biochar that adsorbs plant nutrients that can also be used in soil amendment and to remediate agriculture industry-induced dead-zones in receiving waters by removing phosphate and nitrate from agricultural runoff and wastewater streams.Phase I Objectives:Prove that current chemistry of modified biochars work well when produced on the laboratory scale.Laboratory evaluation of modified biochars produced using both simulated and real-world nutrient contaminates samples. Fully characterized modified biochars.Optimize chemistry such that it can be adapted for large scale production.Greenhouse soil amendment studies using soy bean and sweet potatoes as model crops.Patent and publish results of developed technology.Phase II Objectives:Develop a production method with a cost near $250/cubic yard using less than $50 of chemicals/cubic yard with no waste produced.Actively develop the product's market. Early adopters will most likely be those in the remediation, water treatment and environmental protection industries eager to solve problems with contaminated water.
Project Methods
Glanris is a small business, climate-tech company that manufactures a patented, sustainable, low-cost Rice Husk Biochar (RHBC) for use in water, wastewater and stormwater filtration as well as soil amendment. Rice hulls are the world's largest agricultural waste product. Roughly 150 million tons of rice hulls are generated every year globally. Today these hulls are either burned in the fields or dumped in landfills to decompose, neither of which are environmentally friendly.The Glanris-Mississippi State University (MSU) Team proposes the development of a low-cost, sustainable, green, product produced from agricultural wastes effective at removing contaminants, including fertilizers, from stormwater runoff, thus combating eutrophication. The agricultural waste will be converted to biochar by Glanris and enhanced based on technology developed at MSU. The ultimate goal of the team would be to develop large-scale production, up to a cubic yard per day, during Phase II, at a production cost of ≤$250/cubic yard.The conversion of biomass to biochar removes carbon from the normal carbon cycle, converting it to stable carbon that won't break down for hundreds to thousands of years thus reducing greenhouse gasses that lead to climate change. The potential for carbon sequestration is huge. The Glanris RHBC has the added benefit of being able to issue certified carbon credits through puro.earth (https://puro.earth/CORC-co2-removal-certificate/glanris-usa-rice-hull-biochar-100137). These carbon credits have the potential to be beneficial to the community served by financing business growth and jobs for the underserved.Iron oxide deposition into biocharis a promising nutrient adsorbing biochar modification which can be used for enhanced phosphate adsorption and rapid batch separations. Magnetite (Fe3O4) is precipitated into the biochar to form magnetized chars. In this method, biochar (50 g) is suspended in water (500 mL). Solutions of FeCl3 (18 g, 1300 mL) and FeSO4•7H2O solution (36.6 g, 150 mL) are prepared then mixed and vigorously stirred (200 rpm) at 60-70 °C for 5 min. The combined Fe2+/Fe3+ solution (1450 mL) is then slowly introduced into the aqueous (500 mL) suspension of biochar (from rice hulls, RH) at room temperature and slowly stirred (50 rpm) for 30 min. Then, 10 M NaOH solution is added slowly until a pH of ∼ 10-11 was achieved. The resulting Fe3O4-magnetized RHBC is filtered, repeatedly washed with distilled water, followed by three ethanol washes, vacuum filtration and overnight oven drying at 50°C. Depostionwith other saltswill be explored.Calcium hydroxideis also a good option for a few reasons: 1) it is cheap; 2) it has a high capacity to adsorb phosphate independent of pH; and 3) like magnesium, it is a secondary plant nutrient that can promote plant growth when used in soil amendment. The impregnation procedures detailed above are effective at producing modified biochar on a laboratory scale but are unacceptable for large scale production. Both procedures require pH adjustment - expensive on a large scale and produces a large amount of waste. The multiple steps, solvent washing and extensive product handling are not conducive to large scale production. A route to chemically-modified biochar with superior adsorption capabilities and the development of a production scale (20 cubic yards/day), low-cost method that produces no waste are our proposed innovations.Efforts:Co-PIs of this grant are a tenured and an emeritus Professors at Mississippi State University and will be actively involved in teaching and mentoring students in the science generated from this and associate studies.The grantees willpublish the results of this research in peer-reviewed journals and other like publications.The grantees will file for patents where appropriate.The grantees will work on scale up efforts of process.The grantees will work to demonstrate capture of phosphates from waters.Funding from this grant will be used to support undergraduate and graduate education at Mississippi State University in Chemistry, Agriculture and EngineeringThe Grantees will attend and present results of this work at technical conferences and workshops. Examples of Conferences include: International Conference on Climate-Smart Agriculture and Agroecology, International Biochar Initiative, American Chemical Society, etc.Educating students in the classroom and in laboratory techniques are a primary product of this research endeavor.It is our intent to collaborate with other scientists and agricultural engineers as needed to help advance the scienceEvaluations:Prove that biochars that work well when produced on the laboratory scale can be optimize for large scale production.Validate the cost of production and waste produced. The cost of production and the amount of waste produced using the laboratory scale production method is prohibitive. A goal of the program will be to develop a method with a scaled production cost near $250/Cubic yard with no waste produced.Prove that these modified biochar materials will work well in the field on point- and non-point source waters contaminated at relevant concentrations of nitrogen and phosphorous.Actively patent and publish to gain credibility on the technology and application.Identify and work with early adopters, that is, those in remediation, water treatment and environmental protection industries that are eager to solve problems with contaminated water.

Progress 07/01/23 to 06/30/24

Outputs
Target Audience:The target audience for this study are academicians, agronomists, climatologists, stewards-of-the-land, e.g., crop, dairy and live-animal farmers, producers of biochar products, etc. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This research study provided training toa Ph.D. Candiate in agricultrial chemistry. This candidate has since graduated from Mississippi State University and has gone on to a post-doctural position at Praire View A&M University in Texas in agricultural science. How have the results been disseminated to communities of interest?Our intent is to publish our results in peer-reviewed journals and present at technical conferences.We are in the process of preparing at least two publications on this research. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The purpose of this research was to develop a low-cost modified biochar (BC) that adsorbs plant nutrients. The BC can be used as a soil amendment and to remediate agriculture industry induced dead zones in receiving waters by removing phosphate and nitrogen from agricultural runoff and wastewater streams. The modified BC with adsorbed nutrients, when used as a soil amendment, provides nutrients to crops, retain soil moisture, support microbial growth as well as reducing the need for inorganic fertilizers. Overall, the use of BCs, e.g., rice husk BC, is critical to our efforts to sequester carbon and protect the overall climate of our world. BCs can be certified and awarded carbon credits. The Glanris rice husk BC is a certified BC and has been awarded carbon credits by puro.earth. The research conducted at Mississippi State University (MSU) showed the successful development of modified/enhanced BCs. The chemistries have been characterized by a variety of chemical analytical techniques. Quantities of the materials have been produced in the laboratory and have demonstrated adsorption of nitrogen and phosphorous based compounds. Soil augmentation is the initial potential commercial application for these enhanced rice husk BCs. The BCs can be incorporated directly into the soil or mixed with compost or other biomatter for incorporation into soil or commercial/retail planting soils. Fertilizers are essential to improve crop yield and maintain soil fertility. Nitrogen and phosphorous are essential macronutrients for plant growth and plant reproduction. The approach taken in this research is to develop a series of enhanced BCs that adsorb either nitrogen or phosphorous. These chemical enhancements to the BCs are based on iron oxide chemistries with the resultant BCs often referred to as magnetic BCs. These chemistries have a foundation based on ferrous oxide nanoparticles that are coated onto the surface of the BC. The resultant magnetic nanoparticles when coupled with specific cations act as exchange sites to adsorb either nitrogen or phosphorous compounds. BC produced with manganese to form manganese iron oxide nanoparticles which are coated onto the surface of the BC adsorb nitrogen compounds. Exchange sites for phosphorous compounds are formed from iron oxides matched with specific divalent cations, i.e., magnesium, manganese, iron, or barium. Laboratory scale quantities of these chemistries were successfully produced. To prove that these chemistries can indeed adsorb the targeted compounds they were matched with an appropriate simulant. The nitrogen simulant used in this study is urea. Potassium phosphate was used as the source of the phosphorous simulant. Greenhouse studies used corn as the target crop. This is a variation from the proposal where we specified soybeans and sweet potatoes. The greenhouse study determined the stability and suitability of the iron oxide enhanced BCs to hold onto phosphorous and nitrogen and to slowly release these into the soil to promote plant growth. Treatments were arranged in a randomized complete block design with four replicates. The enhanced BCs are mixed with soil contained in plastic pots. In both the nitrogen and phosphate enhance studies, rice husk BC was used to synthesize magnetic BC composite with manganese iron oxide as the base material. Greenhouse studies were conducted using a fine sandy loam soil that was collected from the North Farm at MSU and was conducted between November 2023 and December 2023. Zea mays L. variety DeKalb 67-44 was used as the experimental crop. Magnesium, lime, and micronutrients were applied as magnesium chloride, calcium carbonate, and frit at a rate of 20 kg Mg, 500kg CaCO3 and 22.42kg ha-1, respectively, in all studies. Nitrogen from urea was coated onto manganese ferric oxide BC which served as our nitrogen enriched fertilizer. Treatments for the greenhouse studies included: control without nitrogen and BC amendment; nitrogen reference fertilizer (urea powder) at a rate equivalent to 100 kg N ha-1; untreated BC with urea powder added as the nitrogen amendment at a rate of 100 kg N ha-1; BC urea fertilizer at a rate of 100kg N ha-1; BC urea fertilizer at a rate of 200kg N ha-1; magnetic BC with the nitrogen amendment as urea powder at a rate of 100kg N ha-1; magnetic BC fertilizer at a rate of 100 kg N ha-1; and magnetic BC urea fertilizer at a rate of 200kg N ha-1. Phosphorus and potassium fertilizers were applied in the form of triple superphosphate (TSP) and potassium chloride at a rate equivalent to 60kg P2O5 ha-1 and 50kg K2O ha-1, respectively. Phosphate-enriched Magnesium ferric oxide BC, Manganese ferric oxide BC, ferric oxide BC, and Barium ferric oxide BC were prepared with concentrated potassium phosphate monobasic solution. The greenhouse studies soil treatments included the control without BC and phosphate amendment; phosphate reference fertilizer TSP; untreated BC with TSP added as the phosphate amendment; phosphorous magnesium ferric oxide BC; phosphorous manganese ferric oxide BC; phosphorous ferric oxide BC; and phosphorous barium ferric oxide BC. For these studies the nitrogen and potassium fertilizers were applied in the form of ammonium nitrate and potassium chloride at a rate equivalent to 200kg N ha-1, and 50kg K2O ha-1, respectively for all the treatments. Four corn seeds were planted in each pot followed by adding 25mL of water per pot daily during the first week after planting. Plants were reduced to two per pot in each pot at the appearance of the second leaf collar by leaving the reaped two plants on the soil of the same pot. Plant heights were measured at 30, 45, and 60-days. Our results using nitrogen enhanced BC showed the greatest plant growth with the BC urea magnetic fertilizer at a rate of 200kg N ha-1 with a corn height at day 60 of 31.4±0.2cm. This growth exceeded that of the control by 12.3cm. Plant growth with the various treatments ranged from 26.2 ±0.3 to 31.4±0.2cm at 60-days. There was very little difference in plant height among treatments. BC urea fertilizer at a rate of 200kg N ha-1 and magnetic urea BC at a rate of 100kg N ha-1 with 60-day growths of 29.3±0.3 and 29.5±0.2cm, respectively. BC urea magnetic fertilizer at a rate of 100kg N ha-1 had a growth at 60-days of 30.0±0.2 or 1.4cm shorter than magnetic BC urea fertilizer at a rate of 200kg N ha-1 indicating that the amount of nitrogen urea fertilizer positively impacted plant growth but not significant enough to warrant a doubling of the Urea application. The phosphate enhanced test results showed a wider variation in plant growth based on treatment type than observed with the nitrogen enhanced greenhouse tests. That is, magnetic phosphate BC showed the greatest plant height growth of 26.2±0.2cm at 60-days. This compares to the control treatment without BC and phosphate amendment of 17.5±0.3cm or an 8.7cm greater plant height at 60-days. The other treatments: phosphate reference fertilizer TSP; untreated BC with TSP added as the phosphate amendment; magnetic manganese phosphate BC; magnetic phosphate BC and magnetic barium phosphate BC measured the following plant heights, 21.4±0.3, 22.2±0.3, 24.6±0.2 23.1±0.3 and 22.5±0.3cm, respectively. These results showed the phosphate enhance magnesium magnetic BC superior for promoting plant growth. We are in the process of preparing at least two publications on this research. At the current time there are no plans to file patents. Expanded details on the research will be in the publications.

Publications