Source: UTAH STATE UNIVERSITY submitted to NRP
EFFECT OF THERMODYNAMIC PARAMETERS AND INTRINSIC PROPERTIES ON CRYSTALLIZATION KINETICS AND PHYSICAL PROPERTIES OF FATS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1030107
Grant No.
2023-67017-40584
Cumulative Award Amt.
$601,000.00
Proposal No.
2022-09156
Multistate No.
(N/A)
Project Start Date
Aug 15, 2023
Project End Date
Oct 3, 2024
Grant Year
2023
Program Code
[A1364]- Novel Foods and Innovative Manufacturing Technologies
Recipient Organization
UTAH STATE UNIVERSITY
(N/A)
LOGAN,UT 84322
Performing Department
Nutrition Dietetics & Food Sci
Non Technical Summary
This project will evaluate the effect of various processing conditions (crystallization temperature) and chemical composition on the crystallization behavior and physical properties of various fats. The intrinsic properties of the fats, such as viscosity, will be measured and they will be used to explain the results obtained.
Animal Health Component
25%
Research Effort Categories
Basic
75%
Applied
25%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5011899200040%
5011899201040%
5011899202020%
Goals / Objectives
Objective 1: Synthesize and characterize fats with different contents of lauric, palmitic, and stearic acids.Objective 1a: Synthesize fats with different types and contents of saturated fatty acids (SFA).Objective 1b: Quantify the content of SFA and TAGs of the fats.This objective will synthesize fats with differing chemical composition that will be used in Objective 2 for crystallization experiments. The chemical composition of the fats in terms of content of SFA and TAG will be quantified. Fats synthesized in this objective will allow us to evaluate in a systematic manner how the type and content of SFA affect crystallization behavior in objective 2 when the fats are crystallized using various thermodynamic parameters. Fats will be custom-made using enzymatic interesterification or acidolysis to obtain lauric-, palmitic-, and stearic-based fats with different types (lauric, palmitic, and stearic fatty acids) and contents of total SFA (30%, 50%, 70%). Lauric-, palmitic-, and stearic-based fats will be used to represent fats with intermediate and long carbon chain lengths that show differing crystallization behavior that are commonly used in food systems, such as palm kernel-, palm-, and soybean-based fats, respectively. The content of SFA will be changed to represent contents commonly found in edible fats. An approximate 30, 50, and 70% SFA will be used to represent fats with low, intermediate, and high levels of SFA, respectively. Fats with these levels of SFA include palm kernel oil (~50% SFA), palm oil (~40% SFA), milk fat (~40% SFA), cocoa butter (~60% SFA), and commercially available shortenings with low levels of SFA (~32% SFA).This experimental design therefore utilizes 9 different fats.The FA and TAG composition of the fats will be quantified and the type and content of SFA will be calculated. Dr. Casimir Akoh will supervise the experiments included in Objective 1. Dr. Akoh has more than 37 years of experience in the interesterification of fats and more than 39 years of work in lipid chemistry and lipid biochemistry with over 300 publications on these topics. He has won many top research awards on lipid chemistry, low-calorie fats, and structured lipids synthesis (see biographical sketch), most recently the IFT Babcock-Hart Award (2018), AOCS Alton E. Bailey Award (2019), and AOCS A.R. Baldwin Distinguished Service Award (2022).Objective 2: Evaluate the effect of thermodynamic parameters and intrinsic properties on the crystallization kinetics and physical properties of the fats formulated in Objective 1.Objective 2a:Evaluate the effect of thermodynamic parameters and chemical composition on crystallization kinetics and physical properties of fats.Objective 2b: Characterize intrinsic properties of the fats, including viscosity, surface tension, heat capacity, and density.The purpose of this objective is to evaluate the crystallization kinetics and physical properties of fats with differing SFA and TAG composition crystallized using various thermodynamic conditions to explore how these factors (chemical composition and thermodynamic factors) together with other intrinsic properties of the materials affect fat crystallization. Fats will be crystallized using 10 crystallization temperatures (Tc) to achieve various levels of supercooling (low, intermediate, and high values of supercooling and driving forces) and to calculate thermodynamic parameters such as driving force of crystallization and activation free energies of nucleation, associated with fat crystallization as will be later described. Fats with different types and amounts of TAGs and SFAs will be crystallized using similar supercooling and driving forces. This will allow us to evaluate if the same supercooling and/or driving force will produce different crystallization behavior in fats with different chemical compositions (different activation free energies of nucleation). Intrinsic properties of the samples beyond chemical composition such as viscosity, heat capacity, density, and surface tension will also be measured at Tc. For a specific fat we expect to see changes in some of the intrinsic properties (viscosity, heat capacity, density) with Tc. Therefore, if fats crystallized using similar thermodynamic conditions result in different crystallization behavior, intrinsic properties can be used to explain the results. This experimental design will allow us to evaluate if differences in crystallization behavior of fats crystallized under the same thermodynamic conditions (supercooling and/or driving force) are due to intrinsic properties. For example, if a stearic-based fat is crystallized under similar thermodynamic conditions than a palm-based fat, but the palm-based fat crystallizes slowly and has a higher viscosity, the delay in crystallization can be explained by slow molecular diffusion caused by high viscosity.Objective 2 will be performed in Dr. Silvana Martini's laboratory. Dr. Martini will supervise the design and execution of the experiments. Dr. Martini has more than 25 years' experience in the evaluation of fat crystallization and on characterizing the physical properties of fats. She has published over 120 papers in these areas in peer-reviewed journals. Dr. Martini was the recipient of several international awards including Fellow of the American Oil Chemists' Society (AOCS); AOCS Timothy Mounts Award, and Young Scientist Award (Agricultural and Food Chemistry Division, American Chemical Society).
Project Methods
This research will aim at understanding the fundamental mechanisms of fat crystallization by exploring the crystallization behavior of custom-made fats prepared by interesterification with various contents of either lauric (L), palmitic (P), or stearic (St) acids. The effect of thermodynamic parameters such as supercooling, driving force of crystallization, and activation free energies of nucleation, chemical composition (type and content of saturated fatty acids [SFA]) and other intrinsic properties such as viscosity, surface tension, heat capacity, and density on fat crystallization will be evaluated.

Progress 08/15/23 to 10/03/24

Outputs
Target Audience:The target audience for this annual report are fat producers that are trying to develop healthier fats with improved physical properties. The target audience will be able to learn to to synthesize palm-based fats with specific triacylglycerol compositions. They will also learn how thermodynamic factors affect the crystallization behavior of commercially available fats. The broader public will be able to access fat products with better nutritional properties and improved physical properties. Changes/Problems:This grant is being transferred from USU to UNL since Dr. Martini, the PI of this grant has changed institutions. The transfer was initiated in September 2024. The experiments planned for objective 2 will be dependent on the time when this transfer is finalized. What opportunities for training and professional development has the project provided?This project provided training to two PhD students (1.0 FTE, Ityotagher Philip Aondoakaa, and Xinyu Liu) and one MS student (0.5 FTE, Nabila Adjum). Graduate students designed, organized, and performed the experiments. They were responsible for data collection and data interpretation. Students gained experience in the use of various techniques commonly used in the characterization of physical properties of fats and in interesterification reactions. These techniques include differential scanning calorimeter, pulsed nuclear magnetic resonance, rheometer, polarized light microscopy, X-ray diffraction. How have the results been disseminated to communities of interest?Nabila Anjum (the MS student in this project) presented her results in a poster format during the 2024 AOCS Annual Meeting and Expo. She is also writing her first paper to be submitted by December 2024 to a peer-reviewed journal. What do you plan to do during the next reporting period to accomplish the goals?Dr. Akoh will continue with the upscaling of the stearic- and palmitic-based samples that will be sent to Dr. Martini's laboratory and will optimize the production of lauric-based samples. Continuation of this proposal will be limited by the availability of funds. This grant is being transferred from USU to UNL due to a change in positions for Dr. Martini and experiments planned for objective 2 will be dependent on the time when this transfer is finalized.

Impacts
What was accomplished under these goals? As part of Objective one, stearic- and palmitic-based fats were synthesized by Dr. Casimir Akoh's laboratory using enzymatic acidolysis. The goal is to synthesize palmitic- and stearic-based fats with total saturated fatty acids (SFAs) contents of 30, 50, and 70%. A small-scale enzymatic acidolysis reaction using 1 g of soybean oil (SO) and free fatty acid (FFA) was carried out to establish optimum reaction conditions, such as temperature and substrate molar ratios, that will yield modified fats with total SFAs contents of 30, 50, and 70%. The substrate (SO to acyl donor) molar ratios were 1:1, 1:2, 1:6, 1:10, 1:15, and 1:20 for free palmitic acid (C16:0), and 1:0.5, 1:5, and 1:10 for free stearic acid (C18:0). The immobilized lipase Lipozyme® TL IM load was 10% of the total weight of substrates. Linear interpolation was used to estimate molar ratios that would yield modified fats with expected 30, 50, or 70% total SFAs. The targeted C16:0- or C18:0-rich total SFAs level (y) was plugged into respective linear equations, and the required C16:0 or C18:0 molar ratio (x) was determined. When C16:0 is the acyl donor, the 1:0.6356, 1:9.7562, and 1:20.1480 molar ratios are expected to yield fats with 30, 50, and 70% total SFAs, respectively. With C18:0 as the acyl donor, 1: 1.0676 and 1:5.9790 molar ratios are expected to yield fats with total SFAs of 30 and 50%, respectively. In addition to the activities described above related to Objective one, optimization of appropriate techniques to measure induction times of crystallization was performed at Utah State University in Dr. Silvana Martini's laboratory. This study evaluates the activation free energy of crystallization of three fats by measuring induction times (λ) of crystallization. Three methods were used to measure λ (a) through SFC vs. time (discrete method), (b) fitting SFC vs. time to the Gompertz equation, and (c) using differential scanning calorimetry (DSC). When measuring SFC as a function of time Tc for IESBO and PKO ranged from 30-38°C, while for IEPO, Tc were between 22-31°C. Induction times for IESBO using the discrete method was between 2 min (Tc=30°C, ΔGc 7.2KJ/mole) and 75 min (Tc=38°C, ΔGc 17.1KJ/mole). While the Gompertz equation resulted in λ=0.23 min (Tc=30°C, with ΔGc 9.2KJ/mole) and λ=25.21 min (Tc=38°C, with ΔGc 21.8KJ/mole). Similar λ were observed for PKO at Tc 30°C (λ=2 min) but lower ΔGc of 1.99KJ/mole. At Tc=38°C longer λ was observed (λ=90 min, ΔGc of 11.5KJ/mole) (discrete value). When using the Gompertz equation a good fit was found for Tc between 31°C-37°C with λ=5-287 min (ΔGc=3.4-12.5KJ/mole). These results show that more energy must be delivered to IESBO samples to crystallize compared to PKO for the same Tc. For IEPO at Tc 22-31°C the λ=1-90 min (ΔGc=6.8-17.8KJ/mole) through the discrete method. While λ=2.6-37.2 min (ΔGc=6.5-14.2KJ/mole) when the Gompertz method was used. When λ were calculated with the DSC method higher Tc were used. Tc were between 37-43°C, 30-35°C, and 33-35.5°C and ΔGc values between 4.1-10.5KJ/mole, 1.4-2.31KJ/mole, and 0.5-0.6KJ/mole for IESBO, IEPO, PKO, respectively. Using the DSC method, for a supercooling of approximately 10.7°C ΔGc were 9.5KJ/mole, 2.31KJ/mole, and 0.5KJ/mole for IESBO, IEPO, and PKO, respectively. This suggests that even for the same supercooling, more energy is required to crystallize IESBO, followed by IEPO and the least energy is required for the PKO sample. This is surprising considering that the driving force of crystallization for this supercooling is 4.3, 2.4, and 4.6J/g for the IESBO, IEPO, and PKO, respectively. Overall, these results indicate that the best method to measure induction times of crystallization and therefore activations free energies of nucleation is the p-NMR method when the data is fitted using the Gompertz equation.

Publications