Source: MIGHTY CRICKET LLC submitted to NRP
DEVELOPING PRE-CONSUMER WASTE AS LOW-COST CRICKET FEED FOR SMALL FARMING OPERATIONS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1029854
Grant No.
2023-70031-39142
Cumulative Award Amt.
$131,500.00
Proposal No.
2023-00566
Multistate No.
(N/A)
Project Start Date
Jul 1, 2023
Project End Date
Feb 29, 2024
Grant Year
2023
Program Code
[8.12]- Small and Mid-Size Farms
Recipient Organization
MIGHTY CRICKET LLC
1614 WOLF TRAIL RD
WILDWOOD,MO 63021
Performing Department
(N/A)
Non Technical Summary
The research proposed in this application addresses the need for more cost-efficient production of crickets as a sustainable protein source. Compared to conventional proteins, cricket protein retails for over twice the cost. This is even after factoring out water weight (crickets are generally sold dry roasted or powdered). The two biggest factors driving up the cost include lack of innovation and economies of scale. Unlike the beef, pork, poultry, and soy industries, there has been very little innovation invested into farming crickets. Most of the global production occurs in Thailand, where goods are generally produced via manual labor versus automation. In addition to labor costs, electricity and feed comprise the next two biggest costs in cricket farming. Utilizing solar energy and insulation helps address electrical costs, meanwhile this research proposal seeks to address feed costs. As innovations reduce the cost of cricket production, it opens the door to more buyers, in turn improving economies of scale.This research proposal also addresses the need to recapture food waste in the US, diverting a portion of food waste from landfills. The problem of food waste is significant. According to the USDA, "In the United States, food waste is estimated at between 30-40 percent of the food supply. This estimate, based on estimates from USDA's Economic Research Service of 31 percent food loss at the retail and consumer levels, corresponded to approximately 133 billion pounds and $161 billion worth of food in 2010." Food is the largest component of municipal landfill waste, accounting for an average of 22%. All of this food waste creates a huge opportunity for Mighty Cricket to procure cricket feed at lower cost than what is available on the market. Mighty Cricket will then be able to pass along the cost savings to buyers of cricket protein. These include consumers purchasing Mighty Cricket products at retail outlets along with manufacturers of pet food, pharmaceuticals, and bioplastics.In the last 10 years, global demand for alternative proteins has spiked. It is projected to increase at a compound annual growth rate (CAGR) of 18% through 2032, reaching $497.6 Billion USD. The increase in demand is driven by public awareness of the need for more sustainable food sources. Conventional protein production poses a substantial strain on the ecosystem, requiring unsustainable quantities of water, land, and feed as inputs. Furthermore, animal based proteins are also a significant source of greenhouse gas emissions, estimated at 14.5% of all greenhouse gas emissions. Today's food system can only feed 3.4 billion people sustainably. To sustain the world's growing population, food production practices need to dramatically shift towards resource conservation, and consumers are demanding change.Cricket farming poses one solution to the challenge of food production, as it requires a fraction of consumable inputs compared to conventional proteins. This is why the UN Food and Agriculture Organization recognizes edible insects as a viable alternative to producing food and feed security.Mighty Cricket will collect data on how the cricket feed produced from waste performs comparesto standard feed on the market. The success of the project will be measured on the following objectives: cost savings of the feed, cricket growth, and mortality rates. Ultimately, the company hopes to lower production costs and the environmental footprint of the US food system.
Animal Health Component
20%
Research Effort Categories
Basic
5%
Applied
20%
Developmental
75%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4033110113050%
3023110113050%
Goals / Objectives
The goal of this research is to produce market-competitive cricket protein as a sustainable protein source to combat food shortages due to climate change and shrinking natural resources.Objective #1: Divert nutrients from landfills by identifying pre-consumer waste as potential cricket feed through partnerships with local manufacturers.Success criterion: Securing waste within a 30 mile radius around the farm totaling 3125 lbs feed per week. Identifying pesticide-free waste that contain the essential nutrients crickets need to grow.Objective #2: Formulate a cricket feed from waste streams with a FCR of 1.5.Success Criterion: The cost of producing the cricket feed--with an FCR of 1.5:1--is less than the cost of market-available feed ($0.64/lb).
Project Methods
Objective #1:Identification of Waste Streams: Mighty Cricket has already started the process of identifying food manufacturers and farmers near its farm. Additional food producers will be identified, cataloged, and evaluated based on nutrient value in waste, contamination in waste, volume of waste, consistency of waste, and willingness to participate in a new waste disposal service.Collection of Waste Streams: Initially, 1kg samples of waste will be collected and dated for feeding trails. Once a winning feed formulation has been identified (in Objective 2), the waste collection will be systemized with Mighty Cricket labeled bins and a regular pickup schedule. Processing: Waste will be washed and dried then sliced to ¼ - ½" using a mandoline. Cleaned and sliced waste will then be dehydrated at 160°F until surface moisture has evaporated and then lowered to 140°F for the remainder of the dehydration. Next the waste will be ground into a powder (under 4000 micron). Cataloged waste streams will be labeled, packaged, and stored in a 70°F, low-humidity environment. Ensure waste is pesticide free: To test each waste stream as safe, viable feed, four week old Acheta domesticus crickets will be divided into groups of 20 in plastic bins. They will then be given a water sponge and fed only one waste stream. There will also be a control cricket group that will be fed chick feed, a common feed used in cricket farming. The waste and chick feed will be weighed before and after the feeding trails. Crickets will be monitored for two weeks for cannibalism and mortality rates.Data Analysis & Interpretation The cataloged data of location and distance from farm will enable Mighty Cricket to properly assess feasibility and interval collections in a timely manner. Radius mapping of location data points will determine distance and time to better arrange for resource management as more partnerships take place.All samples will be weighed using a 500g/0.01g precision digital kitchen scale upon receiving and once again post-dehydration for actual usable weight determination. Pre and post weight calculations will determine average water weight loss for waste streams documentation.Each new waste stream will be fed to a small batch of 20 crickets to weed out contaminated waste. Waste with non-cannibalism mortality rates higher than 50% will be discarded as contaminated. Waste with non-cannibalism mortality rates between 20-49% will be analyzed for nutrient deficiencies and be considered as part of a blend. Waste with non-cannibalism mortality rates less than 20% will be identified as prime ingredients for the feed formula. Waste with high cannibalism rates suggests a nutritional deficiency (likely protein), and may be considered as part of the feed formula prepared in Objective 2, so long as it is combined with another waste to make a complete diet.Objective #2:Once plentiful waste streams are identified and tested individually for mortality rates, the next step will be to run tests using combinations of waste streams for maximum FCR. For each waste stream, Mighty Cricket will collect a nutrition label from the manufacturer. In cases where there are no nutrition labels, Mighty Cricket will synthesize the nutrient values based on the manufacturer's inputs. Building on the research conducted at the Biological Control of Pests Research Unit (BCPRU) at the USDA, Agriculture Research Service Lab, Mighty Cricket will test four diets alongside the control feed. The cricket species used for this study will be Acheta domesticus. Eggs will be collected from Mighty Cricket's own farm. Crickets will be raised in five 113.56 L (30 gal) plastic containers (74.3 L x 49.78 W x 43.43 cm H) without lid, filled with five standard cardboard 30-egg cartons (295 x 295 mm) arranged in a horizontal stack at the bottom of the container. One standard chicken water feeder will be added to each container fitted with a polyurethane ring in the water tray to prevent the drowning of early instars.One gram of first instar crickets (estimated to be 1500) will be introduced to each container of the five. Rearing containers will be maintained in environmental chambers at 27 ± 1°C, 65 ± 5% RH, and photoperiod of 12 hours photophase. Reproduction will begin six weeks later by the introduction of oviposition devices into the containers, which consist of polystyrene square boxes (110 L x 110 W x 35 mm H) filled with water-saturated peet moss and coconut fibers, previously sterilized in an autoclave at 250°C for 15 minutes.Diets will be formulated based on optimal nutrient ratios identified in Phase I of the study, Self-selection of food ingredients and agricultural by-products by the house cricket, Acheta domesticus (Orthoptera: Gryllidae): A holistic approach to develop optimized diets, conducted by BCPRU. Unlike the previous awardee, Mighty Cricket's approach is to use waste rather than paying for agricultural byproducts.Each container of crickets will receive one feed formula. Weight of feed will be recorded before adding to the container. After eight weeks, crickets will be harvested and weighed live to calculate the FCR. Each batch of crickets will then be dehydrated, milled, and weighed again. Samples of the cricket powder (100g each) will be tested for crude protein, fat, fiber, and vitamin b12.The cost of each feed formula will be determined by calculating the cost of labor, gas, equipment depreciation, and any additional overhead used to collect and process each formula at scale (3125 lbs/wk). Data Analysis & Interpretation While data gathered in the experimental phase will be analyzed for feed costs, the nutrition and sensory profile of the cricket must also be taken into consideration when choosing the optimal feed formula. In each formula, total cost of feed per gram of cricket will be calculated to determine which formula produced cricket mass at the least cost. That data will be compared with nutrition profiles of each cricket. Industry standards for protein content are 70% protein, and buyers look favorably upon powders high in omega-3 fatty acids and vitamin b12. Lastly, and most important for culinary purposes, the end product must have a neutral to favorable flavor profile. Flavor profile will be addressed in Phase II, as Phase I is focused on proving the viability of using waste streams as a cheaper source of feed compared to feed available on the market.

Progress 07/01/23 to 02/29/24

Outputs
Target Audience:Mighty Cricket's target audience for its retail protein products includes men and women between the ages of 25-49. Buyers tend to be health and/or environmentally conscious and live an outdoor active lifestyle. Many of the buyers are performance athletes, competing in running, biking, skiing, and swimming competitions. They are looking for the following product attributes: convenient, high protein, low sugar, and organic. These consumers are willing to pay more for a product if they perceive it as healthier and it saves them time. The Company ships direct-to-consumer through online channels, primarily Amazon and MightyCricket.com. Mighty Cricket also wholesales cricket meal (aka cricket flour), targeting foodservice companies, human food manufacturers, and pet food manufacturers. University foodservice providers are a great audience, as college students are seeking alternative protein sources. Bakeries are another great application for wholesaling cricket flour, which incorporates well into breads. Finally pet food manufacturers such as Purina are turning to alternative proteins as a healthier and more sustainable protein for dog food. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?Results of the research have been shared with fellow US-based cricket farmers, including and newly opened farm in Hawaii. Results have also been shared to St. Louis-based agtech researchers and R&D personnel at pet food manufacturers. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Objective #1: Divert Nutrients from Landfills by Identifying Pre-Consumer Waste as Potential Cricket Feed Through Partnerships with Local Manufacturers Major Activities Completed: Established partnerships with local food manufacturers within a 30-mile radius of the cricket farm. Conducted a comprehensive analysis of pre-consumer waste streams to identify suitable waste for cricket feed. Secured commitments for a steady supply ofwaste containing essential nutrients. Data Collected: Researchers cataloged free pre-consumer food waste in the Greater St. Louis Region. Waste was analyzed based on nutrition profiles, volumes, consistency, and stability at room temperature. The teamsecured 11,000lbs of viable waste in a 13-mile radius of the pilot farm. Discussion of Results: Mighty Cricket successfully secured 11,000 lbs of waste per week within a 15 mile radius, well surpassing the target amount of 3,125 lbs within a 30 mile radius. The 11,000 lbs excludes food waste determined unfit as cricket feed. This achievement is highly promising, indicating ample opportunities to secure even more waste as the farming operation expands. Doubling the radius more than doubles the amount of food that can be collected, demonstrating a scalable approach with marginal additional collection costs. Observations collected during the farming process revealed valuable insights about how the different waste streams affected the crickets. The first category was fresh produce collected from grocery stores and cafes. This included apple, avocado, banana, bell pepper, carrot, cauliflower, cilantro, cucumber, garlic, green chili pepper, button mushroom, parsley, red and white onion, spaghetti squash, and tomatoes. All of this produce was readily consumed by the crickets. While the crickets grew to adulthood and laid eggs, their wings were affected and the eggs failed to hatch. The researchers concludedthat this category of conventional produce contained Insect Growth Regulator (IGRs) in sufficient quantities to produce deformed and sterile crickets. The IGRs limit the usefulness of this food source in long-term cricket farming. The second waste category consisted of meats and dairy. This category proved challenging to collect and process into shelf-stable feed due to its high fat and moisture content, leading to spoilage of the feed within a few days. The crickets initially gravitated toward this food waste, likely for its high protein content, but after a few days turned to other food sources. Researchers suspected this was due to spoilage of the feed. No growth deformities were noted from this waste category. The third category, breads (i.e. loaves, waffles, muffins), provided the most suitable balance in terms of growth and ease of processing. The crickets consumed the bread waste with minimal deformities and layed viable eggs. The second generation of crickets hatched without visible deformities and grew at a pace consistent with the first generation. Researchers observed that breads containing more ingredients such as waffles were consumed at higher rates than white bread loaves made with 3-5 ingredients. Phase I determined that the third category was the most economically viable option for Mighty Cricket. The bread waste collected were all shelf-stable at room temperature, eliminating the need for refrigerated transportation. Selecting for this category also reduces collection pickups to once a week instead of multiple times per week. Lastly, the study revealed that the breads category constituted the majority of food waste and exhibited the most consistent supply, facilitating the establishment of a reliable cricket feed supply chain with multiple vendors contributing to the same waste category. Key Outcomes: Change in Knowledge: Researchersdeveloped anunderstanding of the pre-consumer waste available in the Greater St. LouisRegion. The team learned which manufacturers sell their waste as by-products, which give them away for free as compost, and which dispose of their waste in landfills. Change in Action:By implementing a waste collection pickup system, Mighty Cricket is promoting change in actionof waste disposal practices, contributing to a reduction in the amount of food ending up in landfills. Change in Condition:Although not yet commercialized in Phase I, Mighty Cricket is working towards improving thesustainability of local agricultural operations by integrating waste-to-feed processes andsupporting environmental conservation efforts. Additionally, the Company is finding cheaper ways to manufacture healthy, sustainable protein sources. Utlimately these savings will be passed to the consumer, which will drive trial and adoption. Objective #2: Formulate a Cricket Feed from Waste Streams with a Feed Conversion Ratio (FCR) of 1.5 Major Activities Completed: Developed and tested various feed formulations. Conducted feeding trials to determine the optimal formulation for FCR. Analyzed cost efficiency of the formulated feed compared to market-available feed. Data Collected: Researchers collected the FCR from feeding trials, cost analysis of producing the cricket feed, and comparative cost data of market-available feed ($0.64/lb). Discussion of Results: The results from the second technical objective showed promising outcomes. Researchers added small trays of each processed waste from that category and let the crickets self-select between the various breads. Quick breads with additional sugars and flavors were favored nearly three times more than loaves of white breads. Additionally, growth of a bread-only diet was compared to growth of a bread plus soy protein isolate diet. FCR was measured at 5.54 and 3.09, respectively. The crickets that were supplied with the additional protein grew nearly twice as fast as the ones that fed only on bread waste. They self-selected the bread waste as the majority of their diet (58%). FCR of the control group using commercially available diets measured 4.21. The waste supplemented with commercially available soy protein isolate outperformed the commercially available diet in terms of FCR. Researchers believe the FCRs measured in Phase I are artificially inflated, as they observed crickets carrying feed on their bodies, spilling it from the trays, and scattering it around the habitat. This highlights a potential opportunity for innovations in feeding methods to minimize feed loss. Researchers understand that at small scale, normal losses in spillage will increase the error compared to farming at larger scale. Data gathered by Mighty Cricket from other farms during the Phase I research show a wide range of FCRs between 1.4-2.4. This suggests that even an FCR of 2 would be competitive with current cricket farming practices. However, because the majority of Mighty Cricket's feed is donated, an FCR of 3 remains economically attractive. Preliminary calculations from Phase I estimate that the price per pound to collect and process breads and baked goods waste falls between $0.10-$0.15. Even with a 15-20% inclusion of supplemental nutrition purchased at market rates, this represents a significant cost saving compared to the $0.64 per pound benchmark, particularly at scale. Key Outcomes: Change in Knowledge: Increased knowledge of effective feed formulations using pre-consumer waste, achieving desirable FCRs. Change in Condition: Lower production costs for cricket farming, promoting the scalability and commercialization of cricket protein as a sustainable food source.?

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