Source: UNIVERSITY OF ARKANSAS submitted to
ENHANCING VIABILITY OF PROBIOTICS DURING FOOD PROCESSING AND DELIVERY TO THE COLON USING A NOVEL 3D FOOD PRINTING TECHNOLOGY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
NEW
Funding Source
Reporting Frequency
Annual
Accession No.
1029790
Grant No.
2023-67018-39933
Project No.
ARK02802
Proposal No.
2022-09455
Multistate No.
(N/A)
Program Code
A1343
Project Start Date
May 1, 2023
Project End Date
Apr 30, 2025
Grant Year
2023
Project Director
Lee, S.
Recipient Organization
UNIVERSITY OF ARKANSAS
(N/A)
FAYETTEVILLE,AR 72703
Performing Department
(N/A)
Non Technical Summary
Disruptions to the human gut microbiota (dysbiosis) by environmental intrusions (e.g., bad dietary habits, use of antibiotics, stress, and aging) negatively impact health and well-being. Oral administration of probiotics (live microorganisms) can provide a convenient intervention to restore healthy gut microbiota functioning. However, probiotics are sensitive to environmental conditions and have limited stability during food processing, storage, and transit through the gastrointestinal tract. This limits the effectiveness ofimproving human health. Thus,there is a critical need for an innovative encapsulation technique that will promote probiotics' stability during food processing while enabling effective delivery to the colon. The proposed study aims to demonstrate the feasibility of developing 3D food printing approaches to enable stable delivery of viable probiotics and generate beneficial, shelf-stable probiotics-laden food products to address gut dysbiosis and associated health issues.
Animal Health Component
0%
Research Effort Categories
Basic
(N/A)
Applied
60%
Developmental
40%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50250102020100%
Knowledge Area
502 - New and Improved Food Products;

Subject Of Investigation
5010 - Food;

Field Of Science
2020 - Engineering;
Goals / Objectives
The goal of this project is to develop an innovative platform technology based on 3D food printing to encapsulate probiotics to enhance their stability during food processing, storage, and throughout the gastroinestinaltract.The objectives toward achieving this goal are: (1)Create starch microgel beads coated with alginate-pectin using a 3D printer equipped with a coaxial nozzle, and compare them with the conventional microgel formation method,(2)Determine optimal conditions for encapsulating a model probiotic, B. bifidum, and a probiotics cocktail in alginate-pectin microgels using 3D food printing, and then evaluate surface coating with an additional lipid (trilaurin) layer, and(3)Fortify yogurt and cookies with encapsulated probiotics and evaluate their viability during processing, storage, and simulated digestion.
Project Methods
Our approach is to encapsulating probiotics using 3D food printing is new andunique method that protects probiotics and has the potential to increase their food applications. A one-of-a-kind approach based on 3D food printing will be used to control the microstructure of microgel and encapsulate probiotics. We will employ a coaxial nozzle to print two different streams simultaneously in different channels to create multilayer microgels that encapsulate probiotics in pH-responsive biopolymers in a one-step process.To create microgel beads using a 3D printer equipped with a coaxialnozzle (objective 1), high amylose corn starch, alginate, and pectin will be selected because they are inexpensive, abundant, and GRAS (Generally Recognized As Safe) carbohydrate polymers that form three-dimensional porous network structures, providing heat stability and pH-sensitive release.Commercially available B. bifidum freeze-dried powder (PRBT-004) or ten strains premix of Lactobacillus and Bifidobacterium powder (PRBT-030) (Creative Enzymes, NY) will be used to determine optimal conditions for encapsulating a model probiotic (objective 2). They will be gently mixed with the high amylose corn starch gel.Probiotics-loaded microgels will be produced at the optimum production conditions, then freeze-dried and coated with a trilaurin layer by dipping it into molten lipids.The distribution of the microorganisms within the microgels will be analyzed using SEM, CLSM, and flow cytometry. The number of microorganisms will be determined, before and after 3D printing, freeze-drying, and lipid coating, using the spread plate count method with the de Man, Rogosa, and Sharpe (MRS) agar.The initial load of microorganisms will be determined based on their survival during food processing and simulated digestion steps. For objective 3, the probiotics-loaded microgels will be mixed with a commercially available yogurt and cookie dough formulation. Encapsulated probiotics (before and after incorporating in yogurt and cookies) will be subjected to sequential oral, gastric, and intestinal digestion in an aerobic chamber. The viability of probiotics will be determined throughout processing (i.e., mixing, baking), storage, and digestion using the plate count method. Probiotics that are unencapsulated and encapsulated with the conventional method will be used as controls.

Progress 05/01/23 to 04/30/24

Outputs
Target Audience:Undergraduate and graduate students, postdoctoral researchers, food engineers/scientists, and middle & high school students. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The project has allowed researcher/graduate students to develop skills in 3D food printing techniques, which are essential for optimizing the microgel encapsulation process. How have the results been disseminated to communities of interest?Research findings were shared with peers at scientific conferences, including the Institute of Food Technologists (IFT) FIRST Annual Meeting & Food Expo. What do you plan to do during the next reporting period to accomplish the goals?We plan to continue (i) determining optimal conditions for encapsulating probiotics using 3D food printing, and (ii) investigating the efficacy of loaded gels in food applications.

Impacts
What was accomplished under these goals? Disruptions to the human gut microbiota by environmental intrusions negatively impact health and well-being. Oral administration of probiotics can provide a convenient intervention to restore healthy gut microbiota functioning. However, probiotics are sensitive to environmental conditions and have limited stability during food processing, storage, and transit through the gastrointestinal tract. We developed an innovative 3D food printing approach to create pH-sensitive alginate-pectin beads to encapsulate probiotics. Specifically, alginate-pectin hydrogel particles containing varied total gum concentrations at a constant alginate:pectin ratio of 80:20were formedutilizing an extrusion-based 3D printing method.The 3D printing parameters, i.e., total gum concentration (1.8, 2.0, and 2.2%, w/w),and nozzle size (0.108, 0.159, and 0.210 mm), were investigated and optimized.This novel 3D printing approach was comparedwith the conventional bead formation technique that employed a peristaltic pump.The generated alginate-pectin mixtures exhibited a shear-thinning behavior, which wassuitable for 3D printing.The size of the wet 3D-printed alginate-pectin hydrogel particles was between 1.27 and 1.59 mm, which was smaller than that generated using the conventional method (1.44-1.79 mm).Upon freeze-drying,the 3D-printed particles showed a porous structure, and there was no chemical interaction between alginate and pectin. Next, we created a more complex hydrogel system consisting of alginate-pectin and starch using 3D printing.A coaxial nozzle setup was employedto print spiral cube shapes (i.e., 15 × 15 mm with a layer height of 1 mm and 30 × 30 mm, a layer height of 1.5 mm). The starch gel was used as a core, while an alginate-pectin mixturewas employedas the shell.The 3D printability of the hydrogels was optimizedbased on the best shape fidelity, where concentrations of biopolymers (i.e., 10-12 wt.% for starch and 2-4 wt.% for alginate-pectin)were investigated.The best 3D printability was obtainedwith a2wt.% alginate-pectin and 11 wt.%starch concentration.The printability of alginate-pectin was significantly enhancedwith the use of0.02 M calcium chloride solution during the ink formation.The rheological properties of the inks were characterizedin detail, wherethe shear experienced by the inks in the coaxial nozzle was also calculated. XRD (x-ray diffraction) and FTIR (Fourier transform infrared spectroscopy) analyses of the 3D-printed hydrogel system showeda reduction incrystallinity and no covalent chemical interactions, respectively. Overall, these 3D food printing approaches provide high precision and flexibility in generating delivery systems for the food industry.

Publications

  • Type: Journal Articles Status: Published Year Published: 2024 Citation: Lenie, M. D. R., Ahmadzadeh, S., Van Bockstaele, F., & Ubeyitogullari, A. (2024). Development of a pH-responsive system based on starch and alginate-pectin hydrogels using coaxial 3D food printing. Food Hydrocolloids, 153, 109989. https://doi.org/10.1016/j.foodhyd.2024.109989