Source: AUBURN UNIVERSITY submitted to NRP
TOWARDS A SUSTAINABLE BIOECONOMY: BIOTRANSFORMATION OF PAPER MILL SLUDGE FOR VALUE-ADDED CHIRALLY PURE (R)-1,3-BUTANEDIOL PRODUCTION
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1029702
Grant No.
2023-69016-39061
Cumulative Award Amt.
$300,000.00
Proposal No.
2022-08955
Multistate No.
(N/A)
Project Start Date
Jan 15, 2023
Project End Date
Jan 14, 2025
Grant Year
2023
Program Code
[A1414]- Bioenergy Feedstock Logistics Program
Recipient Organization
AUBURN UNIVERSITY
108 M. WHITE SMITH HALL
AUBURN,AL 36849
Performing Department
(N/A)
Non Technical Summary
Large amounts of paper mill sludge (PMS) from pulp and paper industries bring about significant environmental issues and economic burden for waste treatment. With high carbohydrate content, PMS can be used as feedstock for bio-based product production. (R)-1,3-butanediol (R-1,3-BD) is a key intermediate for synthesizing β-lactam antibiotics and many other chemicals, entailing a huge market demand. Petrochemical synthesis of R-1,3-BD not only requires substantial energy but also cannot reach high optical purity. The production of biochemicals through biological routes has become increasingly attractive because it is usually renewable, efficient, and environmentally benign. In this Seed Grant, we attempt to demonstrate the feasibility of producing high-value chirally pure R-1,3-BD using paper mill sludge (PMS) as the feedstock through systematic metabolic engineering of the microbial host. We propose: 1) firstly, construct a synthetic pathway for R-1,3-BD production in our microbial host to demonstrate the feasibility of R-1,3-BD production; 2) Enhance R-1,3-BD production level and selectivity via further genome engineering, and 3) Optimize fermentation for R-1,3-BD production using PMS as feedstock. Ultimately, we will establish an optimized bioprocess for efficient R-1,3-BD production from PMS using the engineered microbial host.
Animal Health Component
40%
Research Effort Categories
Basic
50%
Applied
40%
Developmental
10%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5114010202060%
5114010104040%
Goals / Objectives
In this project, we attempt to demonstrate the feasibility of producing high-value chirally pure (R)-1,3-butanediol (R-1,3-BD) using paper mill sludge (PMS) as the feedstock through metabolic engineering of our microbial host. To achieve the goal, the following research objectives have been proposed: 1) Construct a synthetic pathway for R-1,3-BD production in our microbial host to demonstrate the feasibility of R-1,3-BD production biologically; 2) Enhance R-1,3-BD production level and selectivity via further genome engineering, and 3) Optimize fermentation for R-1,3-BD production using PMS as feedstock.
Project Methods
Objective 1: Construct a synthetic pathway for R-1,3-BD production in our microbial host. The key genes related to R-1,3-BD production will be cloned from heterologous sources and overexpressed in our host strain on a plasmid. The engineered strain will be characterized through fermentation. Fermentation end products will be quantified on an HPLC. The chirality of 1,3-BD will be determined using LC/MS analysis. The results would help us confirm the feasibility of chirally pure R-1,3-BD production in the engineered microorganism.Objective 2: Enhance R-1,3-BD production level and selectivity via further genome engineering.as previously reported. In addition, we will delete the genes in the native pathway that competes with the targeted R-1,3-BD production; this way we will be able to further enhance the R-1,3-BD production level and selectivity.Objective 3: Optimize fermentation for R-1,3-BD production using PMS as feedstock. In this objective, we will first establish simultaneous saccharification and fermentation (SSF) for R-1,3-BD production using PMS as the feedstock. Then, we will evaluate the low-cost nutrient sources for fermentation to further drive down the cost. Finally, we will conduct further optimization of the developed SSF process. Ultimately, we will establish an optimized SSF for efficient R-1,3-BD production from PMS based on the engineered microbial host.

Progress 01/15/23 to 01/14/24

Outputs
Target Audience:The target audience includes academic researchers focused on producing biofuels and biochemicals through metabolic engineering, synthetic biology, and bioprocess engineering. Additionally, it includes industry professionals (including the ones from paper and pulping industries) and agriculture sectors interested in realizing the biomanufacturing of biofuels and biochemicals in the commercial scale. Policymakers and funding bodies committed to the bioeconomy and environmental sustainability, along with members of the general public who support renewable energy and are concerned with environmental sustainability, are also key target groups. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?One Post-doc has been trained for cellular metabolism, genome engineering, and fermentation of Clostridium strains. One PhD student has been trained, who worked on the characterization of PMS. How have the results been disseminated to communities of interest?We have published one peer-reviewed journal article. We have presented the relevant research results at conferences. The PDs have also disseminated the relevant results through invited presentations and other teaching activities. What do you plan to do during the next reporting period to accomplish the goals?1) We will further troubleshoot the constructed synthetic pathway to enable R-1,3-BD production. 2) We will carry out systematic genome engineering work to further enhance the production of R-1,3-BD. 3) We will optimize the fermentation for R-1,3-BD production using PMS as feedstock.

Impacts
What was accomplished under these goals? We have collected representative PMS samples from three main types of PMS based on their sources: Kraft mill primary sludge, recycled mill sludge, and tissue mill sludge. A comparison of the chemical compositions of three different PMS has been carried out and determined that tissue mill sludge would best suit this project with the following compositions: cellulose-68.1%, hemicellulose-13.5%, extractives-9.1%, lignin <0.1%, and ash 5.8%. In this project, we will use tissue mill sludge due to its higher cellulose content and much lower ash and lignin contents. In order to enable R-13-BD production, initially, we carried out the following steps in our Clostridium host: 1) Overexpressed the optimized ctfA(V8)-ctfB(V5); 2) Overexpressed the optimized phaB gene by both plasmid-based overexpression and chromosomal integration. However, we were not able to observe R-13-BD production. Further, it has been reported that the phaB gene from Cupriavidus necator (CnphaB) was heterologously expressed in E. coli BL21(DE3) with characterized enzyme activity. Following this, the recombinant E. coli strain expressing CnphaB was constructed, and through induced expression and protein purification, the necessary enzymes for fermentation were obtained. In Clostridium host, acetoacetyl-CoA requires sequential catalysis by PhaB and AdhE2 enzymes to convert into the target product R-1,3-BD. Previous work in our lab successfully created the C. tyrobutyricum Δcat1::adhE2 strain, where adhE2 was effectively expressed with robust enzyme activity, leading to a high-yielding butanol-producing strain. Based on these findings, the experiment conducted mixed fermentation with the exogenously expressed and purified PhaB enzyme and the C. tyrobutyricum Δcat1::adhE2 strain to further verify the feasibility of using acetoacetyl-CoA as a precursor for synthesizing the target product R-1,3-BD. Following various conditions explored regarding pH, enzyme, and cell concentrations, the mixed fermentation has been completed. Chromatographic analysis of the fermentation products is underway, with the chiral purity and yield of R-1,3-BD to be determined after further analysis.

Publications

  • Type: Journal Articles Status: Published Year Published: 2023 Citation: Y. Ma, N. Guo, X. Li, Z. Jiang, D. Zhang, L. Guo, Y. Wang. 2023. Development of an efficient recombinant protein expression system in Clostridium saccharoperbutylacetonicum based on the bacteriophage T7 system. ACS Synthetic Biology. 12(10):3092-3105.