Source: HAZEL TECHNOLOGIES, LLC submitted to NRP
EXTENDED RELEASE DELIVERY OF ORGANIC SPROUT INHIBITORS TO CONTROL POTATO SPROUTING POSTHARVEST IN THE SUPPLY CHAIN
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1029241
Grant No.
2022-39411-38291
Cumulative Award Amt.
$600,000.00
Proposal No.
2022-04866
Multistate No.
(N/A)
Project Start Date
Sep 15, 2022
Project End Date
Sep 14, 2024
Grant Year
2022
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
HAZEL TECHNOLOGIES, LLC
8025 LAMON STE 446
SKOKIE,IL 60077
Performing Department
(N/A)
Non Technical Summary
Potatoes are the world's third most consumed staple crop behind wheat and rice, with a number ofagronomic benefits, includingresistance and adaptabilityin the face of climate change. Despite theiragronomic benefits, potatoes spoil more easily than other staples, and year-round availability relies on postharvest storage procedures, with growth of sprouts being a principal driver of loss within the supply chain. It was estimated that loss and shrinkage due to sprouting of potatoes account for 24% of total production throughout the supply chain. Once a potato sprouts, marketability decreases due to deterioration in visual quality that affects consumer purchase, weight loss, and change in flavor. With consumers increasingly rejecting chemical residues on foods, and the worldwide trend of the regulatory phase out of the most common sprout inhibitor, Chloropham, there are few commercially available options for postharvest sprout control of potatoes, especially those with certified organic labels. Moreover, current organic certified solutions require multiple applications that can result in organoleptic taints.Trials will be conducted with grower partners to determine the efficacy of Hazel Root in reducing sprout growth of potatoes. The trials will cater to each grower's supply chain system to ensure robustness of the technology. This includes varying temperature, time, packing styles and cultivar selections. The trials will evaluate key quality parameters such as sprout length, weight of tubers, firmness of tubers to quantify supply chain shrink. To ensure the treatments do not cause organoleptic effects on the potatoes, extensive sensory testing with varying dosing amount, potatoes cultivars and cooking method will be conducted with trained and untrained sensory panelists. We aim to enhance the shelf-life of potatoes, reduce food waste, and improve the economic viability of potato agriculture in the US by providing an efficient, organic method for inhibiting sprout growth in potatoes. Ultimately, this project will benefit the sustainability and profitability of potato farmers, potato exporters, and retailers in the US.
Animal Health Component
30%
Research Effort Categories
Basic
0%
Applied
30%
Developmental
70%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5031310309050%
7111310102050%
Goals / Objectives
Potatoes are the 3rd most consumed crop in the world and the 4th most produced crop in the United States, with a sales volume of $3B. Owing to a limited harvest window, a yearly supply of potatoes requires successful long-term storage. Growth of sprouts is a key driver of loss during storage and sprout growth worsens as storage periods lengthen. Losses from sprouting are especially problematic in organic potatoes where common synthetic sprout inhibitors are not permitted for use and current organic treatmentspresent many challenges. This project will commercialize an anti-sprouting packaging insert capable of inhibiting sprouting growth and extending potato shelf-life. The proprietary delivery system offers continuous release of sprout-suppressing actives from organic essential oils to curb sprouting from the farm to consumer table. Work under this project seeks continual product improvement, cost reduction, and a focus on third-party validation of efficacy.At the conclusion of Phase II, Hazel Technologies, Inc. will have a fully commercial product; an in-box sachet capable of extending the shelf-life of most potato cultivars. Under this award we will, enhance product economics, conduct extensive sensory analysis of treated produce, and validate the technology at commercial scale.
Project Methods
We will conduct commercial-scale logistic trials with our organic potato grower partners. Hazel's postharvest scientists at our Chicago and Fresno research facilities will conduct potato quality assessments at each point in the supply chain, including sprout weight, tuber weight loss, and tuber firmness. We will measure supply chain shrink through domestic and export shipping routes and directly quantify sprouting when treated with Hazel Root. We will demonstrate a reduction of supply chain waste of 30%.Organoleptic evaluation of the treatment on different potato cultivars will be conducted to ensure the treatment does not cause organoleptic taints on the potatoes. 120-people untrained consumer panels will be conducted throughout the treatment period. In parallel, essential oil residues on treated potatoes will be analytically quantified to determine the residue thresholds that cause sensory effects.

Progress 09/15/23 to 09/14/24

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? To validate Hazel Root in a commercial setting, Hazel Technologies partnered with **Grimmway Farms** to conduct commercial trials. Organic Atrice Yellow Potatoes were harvested, suberized, packed in retail bags, and treated with Hazel Root sachets. The control group did not receive a sachet. The potatoes were shipped on a reefer at 39°F for 5 days from **Grimmway Farms** to Hazel Technologies laboratory in Fresno, California. Upon arrival, the potatoes were placed at room temperature at 68°F for 7 days to mimic retail and consumer home settings.

Publications


    Progress 09/15/22 to 08/29/24

    Outputs
    Target Audience:Potato industry including growers and packers were the traget audinece. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Throughout the this project, various scientist and research associates collaborated to execute trials. This gave them an opportunity to partnerwith industry organizations experience the product development phases from inital idea to commercialization. Also, individuals involved in this project learned more aboutdata collection techniques and analyzing the results to communicate the research not only to scientific community but industry partners. How have the results been disseminated to communities of interest?Hazel Technologies, Inc. considers it necessary and important to distribute produce trial results in certain contexts (for example, informing academic trials, communicating value to the grower community, reporting to potential and current investors, and pursuing partnerships). Information from several of the produce trials reported herein have been distributed in part and in a selective manner to such organizations. The whole of this report has not been made available to any other organization. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

    Impacts
    What was accomplished under these goals? In the first year of the project, Hazel Technologies, Inc. (Hazel) successfully developed a system that releases active compounds from a mix of various essential oils over a minimum period of three weeks, addressing the specific requirements of the domestic potato supply chain. We also established a scaled manufacturing procedure that ensures the even loading of active compounds onto the matrix, maintaining precision within 10% of the target value. To confirm that Hazel Root does not adversely affect the sensory qualities of the treated potatoes, we conducted sensory panels with both trained and untrained participants. Sensory data showed revealed minimal off-flavor notes and no significant difference in flavor profile compared to untreated potatoes. By the midpoint of Phase II, we created an organic-compliant, drop-in sachet designed to release sprout suppressant, thus enhancing the domestic potato supply chain. This development involved sourcing raw materials, preparing a detailed bill of materials, and identifying a manufacturer to achieve a commercially viable margin. To transition from bench-scale tests to pilot-scale implementation, we collaborated with organic potato growers for commercial trials. Concurrently to wrap up Phase II, we conducted extensive market research to refine our commercialization strategy in the evolving potato market landscape.?

    Publications


      Progress 09/15/22 to 09/14/23

      Outputs
      Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?Hazel Technologies, Inc. considers it necessary and important to distribute produce trial results in certain contexts (for example, informing academic trials, communicating value to the grower community, reporting to potential and current investors, and pursuing partnerships). Information from several of the produce trials reported herein have been distributed in part and in a selective manner to such organizations. The whole of this report has not been made available to any other organization.?? What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

      Impacts
      What was accomplished under these goals? We created an organic-compliant, drop-in sachet designed to release sprout suppressant, thus enhancing the domestic potato supply chain. This development involved sourcing raw materials, preparing a detailed bill of materials, and identifying a manufacturer to achieve a commercially viable margin. To transition from bench-scale tests to pilot-scale implementation, we collaborated with organic potato growers for commercial trials. Concurrently to wrap up Phase II, we conducted extensive market research to refine our commercialization strategy in the evolving potato market landscape.

      Publications