Source: TENNESSEE STATE UNIVERSITY submitted to
HIGH POWER UV-C LIGHT EMITTING DIODES FOR SURFACE AND AERIAL DECONTAMINATION OF FOOD ENVIRONMENTS TO ELIMINATE MICROBIAL CROSS-CONTAMINATION
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
ACTIVE
Funding Source
Reporting Frequency
Annual
Accession No.
1027959
Grant No.
2022-67018-36277
Cumulative Award Amt.
$191,000.00
Proposal No.
2021-08149
Multistate No.
(N/A)
Project Start Date
Feb 1, 2022
Project End Date
Jan 31, 2026
Grant Year
2022
Program Code
[A1332]- Food Safety and Defense
Recipient Organization
TENNESSEE STATE UNIVERSITY
3500 JOHN A. MERRITT BLVD
NASHVILLE,TN 37209
Performing Department
Ag & Environment Sciences
Non Technical Summary
There is an increasing appreciation of the benefits of non-chemical based treatments as a greener process for the inactivation of pathogen associated bioaerosols in air and on surfaces. As a result, there is a growing interest in applying ultraviolet light (UV) technologies to inactivate bacterial and viral pathogens in air and on food contact surfaces in the meat industry. Major hurdles and challenges of using UV-C photons to decontaminate food contact surfaces include low light penetration through bioaerosols. This project will address these challenges by developing a novel high-power UV light emitting diode (LED) system and by assessing the sensitivity of pathogens including spoilage and spore-forming micro-organisms and viruses to germicidal UV regimes, and account for their spectral characteristics. We hypothesize that effective inactivation of target microbes in bioaerosols can be achieved through the complete understanding of their spectral characteristics together with effective UV dose delivery. This proposal will initially target development of effective bioaerosol decontamination strategies for select foodborne bacterial pathogens (Listeria monocytogenes, Salmonella enterica serovar Typhimurium, Staphylococcus aureus, Clostridium perfringens, Pseudomonas fragi) and viruses (MS2, Hepatitis A). This project will involve engineering, design, and validation of UV LED systems that can deliver efficient inactivation doses and determine inactivation kinetics of target bacteria and viruses. The developed novel, sustainable and economical system that can be easily incorporated in processing plants will result in a breakthrough in current cleaning practices of surface and air treatment in the United States with long-term applications for solving global food safety issues.
Animal Health Component
40%
Research Effort Categories
Basic
30%
Applied
40%
Developmental
30%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71274102020100%
Goals / Objectives
A novel approach to decontaminate meat processing environments which cover bioaerosols and their contact surfaces [stainless steel, rubber, glass, plastic] using High Intensity Ultraviolet (UV) Light Emitting Diode [LED] technology relevant to the meat industry is proposed. The project (seed grant) aims to investigate the effect of high intensity UV-C photons on aerosolized bacterial, viral pathogens and spoilage organisms. This study utilizes computing algorithms in quantifying the optical properties of microbial suspensions; that will enable selection of germicidal wave-length. The novelty of the current proposed work is improved penetration capability of UV light via [A] selection of appropriate germicidal wavelengths (where light absorption of microbial suspensions are low); [B] development of UV dose response curves for specific sizes of bacterial and viral aerosols in air and various contact surfaces, and account for light spectrum characteristics; and [C] evaluation of the effect of environmental parameters such as temperature, humidity, air flow rate, surface material type and their topology on microbial UV susceptibility and dose delivery. Additionally, this study will focus exploitation of environment friendly (mercury free and no ozone production) UV-C LED light. Bioaerosols in meat processing environments are recognized as important sources for microbial cross contamination of food products. Considerable evidence exists that environmental contamination with aerosolized microorganisms pose food safety and human health risks, and economic loss by food spoilage.Goals and ObjectivesThis project aims to demonstrate and validate the potential of UV LED technology to inactivate spoilage microorganisms, pathogenic bacteria and viruses as bioaerosols and on contact surfaces.(I). Design and development of a bench scale air and surface disinfection system; (II). Determination of the UV susceptibility of spoilage, pathogenic bacterial (vegetative and spores), and virus aerosolson deposited contact surfaces; (III). Determination of the UV susceptibility of the above described spoilage, pathogenic bacterial and spore aerosols in air (bioaerosols); (IV). Evaluation of the effect of environmental variables (temperature, humidity, air flow rate, surface material type, and their topology characteristics) on UV inactivation efficiency of surface and air disinfection systems
Project Methods
Preparation of bacteria and spore suspensions: S. enterica serovar Typhimurium, L. monocytogenes will be propagated using tryptic soy broth and listeria enrichment broth for 24 h at 37 °C. P. fragi will be cultivated using nutrient broth and incubated at 26 °C. The bacterial cells will be harvested by centrifugation (5000 ×g, 10 min) and washed twice with 0.1% (w/v) phosphate buffer saline (PBS) and re-suspended in 100 mL PBS. Dormant endospores of C. perfringens will be prepared using a method described for C. sporogenes in our previous study.Preparation of Viral suspension: : Hepatitis A virus (HAV; strain HM175) will be propagated in fetal rhesus monkey kidney (FRhK4) cells that will be maintained using Dulbecco's Modified Eagle's Medium/Ham's F12 containing 10% heat-inactivated fetal bovine serum (FBS) and 1x Anti-Anti at 37ºC in an atmosphere containing 5% CO228-30. MS2 phage will be propagated in E. coli ATCC 15597-B1 using M271 medium and incubated at 37 °C for 24 h. HAV and MS2 at ~7 log PFU/mL in cell-culture media, will be harvested, and diluted in PBS for use in the experiments.Computational fluid dynamics: The system geometry (task 1.1) will be designed using design builder/space claim of fluent software. A structured quality mesh containing optimized cells refined close to the light source will be defined using the ANSYS meshing module. Then the numerical simulation will be conducted using fluent solver module by assigning boundaries, replicating experimental conditions, and selection of DPM model. The output will be analyzed using post analysis module of fluent software.Generation of bioaerosols and preparation of dry deposited coupons: Air: A total of 30 mL of prepared microbial suspensions (~106 CFU or PFU/mL) will be loaded into the Collison nebulizer for aerosolization. Bioaerosols will be generated in a Collison nebulizer at 20 psi and passed into the chamber at a flow rate of 12.5 L/min. Surface: The dry bioaerosol coupons will be prepared by following Edmonds et al.32 method. Briefly, the coupons will be laid inside a circular aerosol chamber consisting of a rotating platform, two ionizing fans (to decrease the static charges and to continually mix the air during deposition) and removable lid (with 12-in. turntable). Then the lid will be replaced, the rotating platform will be plugged in, and ionizing fans will be turned on during the deposition process. One ml of a 106 - 109 stock of microbial suspensions will be loaded into a nebulizer and aerosolized onto the coupons through a slit in the top on the chamber lid.UV-C irradiation of bioaerosols and contact surfaces: Aerosolized bacteria/virus will enter the main body of air disinfection UV system (Task 1.3) at predefined flow rates. Average UV intensity and dose distribution throughout irradiation chamber will be determined by CFD. For surfaces irradiation, the coupons deposited with bioaerosols will be irradiated with developed surface disinfection system (Task 1.2) at predetermined UV doses. Collection of treated samples: For surfaces, after the maximum exposure time, each coupon will be placed in a 50-ml conical tube containing sterilized PBS and agitated with a wrist action shaker inclined 20° for 15 min to extract microorganisms. For air, bioaerosol samples will be taken from the liquid impinger at different time intervals (0, 5, 10, and 30 min) after the onset of airflow, serially diluted in sterile PBS, and enumerated as described below.Microbial enumeration methods: Eluted bacteria before and after UV-C treatment (using ten-fold serial dilutions) will be enumerated by standard plate count method19-24. Serially diluted viruses will be infected onto respective confluent host cells in 6-well (or 96-well for CPE) plates and incubated for 3 to 6 days for plaque visualization after 48 h33. Standard double overlay plaque assay33 will be used for MS2 phages.Analysis of Results: All microbial studies will be conducted in triplicate with duplicate plating. Significant differences between means will be established by ANOVA and Duncan's multiple range tests, with data analysis using the SAS statistical package. Kinetic, optical modelling, and modelling will be done using MATLAB34, GInaFiT35.

Progress 02/01/23 to 01/31/24

Outputs
Target Audience:Target audiences reached by this project includes UV systems manufacturers and designers (Trojan technologies, Aquafine Corporation, Sarin energy), regulatory agencies (FDA, USDA), food companies (Unique Food solutions), faculty (research, extension) and graduate students. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The Post-doctoral fellow was enrolled in a grant writing workshop at TSU, sponsered programs office. The graduate students have been enrolled in a Ideator program at Vanderbilt University where they will learn to pitch ideas to investors. This is a great apporunity for the students. In addition, the students will enroll in NSF ICORP program in fall to develop business skills. The principal aim of the Mid-South Hub is to cultivate the generation of deep technology ventures that arise from the research and invention activities at regionally localized institutions of higher education (IHEs) and US National Laboratories. The programmatic purpose of the Mid-South Hub is to develop best practices as a scholarly incubator that informs future NSF programmatic investments using data driven approaches. A graduate student was sent to a training worshop (virology)at Meharry Medical School, Nashville TN. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?The last finding in our investigation was the inherited limitation of the analytical methods (microbial plating) to high concentration which previously authenticated for liquid solution were usual microbial infection used to be estimated by order of 7-10 logs. However, in the air environment the aerosolization infection is in order 1-2 logs and the plating methodfailed to detect viable comcentration. We aim to developappropriate analytical techniques for aerosolization.A combination of fluorescence microscopy, confocal microscopy, and flow cytometry will be implemented to further investigate and obtain intrinsic characteristics of the bacteria and viruses. This approach will assist indeterminingthe UV rate constant for microorganisms, linking their inactivation efficiency to the UV-C dose.

Impacts
What was accomplished under these goals? The application of LED Ultraviolet Germicidal Irradiation (UVGI) technology is being investigated. UVGI works by utilizing short-wave ultraviolet energy (UVC, 200-280 nm) to disrupt the DNA and RNA of viral, bacterial, and fungal organisms, preventing their replication and transmission. Despite its promising potential, the understanding of aerosols-UVGI systems, particularly in terms of their operational mechanisms, design of bench top system, and practical applications, remains extremely limited . To bridge this knowledge gap, our research objectives and goals include:Optimizing the Aerosol UVGI System: We aim to determine the essential parameters for an effective UVGI design. This includes analyzing the LED lamp output, understanding the UV dose-response behavior of target microbes, and assessing both the inactivation performance and energy efficiency of the system.Environmental Impact Analysis: Investigating how environmental factors such as air velocity, temperature, and humidity influence the UVGI system. The goal is to refine the system design for optimal performance under various environmental conditions. Air quality in food processing facilities is a critical concern, especially considering the potential presence of pathogenic and spoilage micro-organisms, responsible for food contamination (e.g., Listeria, E. coli, and Salmonella). These pathogens are typically transmitted via droplets, contact, and airborne routes or during cleaning and CIP operation. Our project focuses on engineering controls to mitigate this risk of micro-organisms. We propose the use of UVGI treatment for air disinfection. While the integration of UV systems within HVAC units is recognized as an effective method for bioaerosol elimination, the design and optimization of these in-duct UVGI systems need further exploration. Task 1. Inactivation of Deposited Bioaerosols on Food Contact Surfaces with UV-C LED Devices. The airborne transmission of infectious diseases and bioaerosol-induced cross-contamination pose significant challenges in the food, dairy, and pharma industries. It is crucial to study and understand bioaerosols for both environmental and human well-being concerning public health and food safety. This study evaluated the effectiveness of 279 nm UV-C LED irradiation for decontaminating bioaerosols, specifically containing microorganisms like E. coli (C3040 - kanamycin-resistant strain), Salmonella Enteritis (ATCC 4931), and Pseudomonas fragi (ATCC 4973), on food contact surfaces. Borosilicate glass, silicon rubber, and stainless steel (316L) surfaces were selected for experimentation for their dominance in the food industry. A 50µL cell suspension was aerosolized at 25 psi pressure using a 4-jet BLAM Nebulizer within a customized glass chamber and then deposited onto surface coupons. The serial dilution approach was used for the microbial enumeration, followed by double plating and triple exposures. With a low RMSE and high R2 values, the biphasic kinetic model demonstrated the excellent goodness of fit parameters. At a UV-C dose of 6 mJ.cm-2, glass surfaces showed the maximum microbial inactivation ( i.e. 2.80, 3.81, and 3.56 log CFU/mL for E. coli, Salmonella, and P. fragi, respectively). Stainless steel and silicon rubber did not have any significant difference in microbial inactivation. Surprisingly, microbial inactivation increased with increasing UV-C exposure, although the rate of inactivation decreased significantly at higher doses. This task clearly indicates that UV-C LEDs have the ability to effectively disinfect bioaerosols on food contact surfaces. Task 2: Inactivation of Bioaerosols (in air) with UV-C LED Devices. This study aimed to investigate the effectiveness of UV-C LED devices ( 279 nm peak wavelength) on aerosolized bacterial inactivation. We designed and developed a UV-C disinfection system for bioaerosol treatment. The chamber's shape, size, and internal structure was engineered to ensure that all bioaerosols get adequate UV-C exposure. A nebulizer and an impinger were connected to the system at the inlet and outlet of the system. A forced air system was also connected to ensure that all bioaerosols pass through the UV-C exposure zone. Preliminary experiments were conducted using Escherichia coli (ATCC 25922) as bioaerosol. Bioaerosols were generated in a Blaustein Atomizing Module nebulizer (BLAM) at 20 psi and passed through the UV-C chamber at a flow rate ranging from 1 meter per second. The bioaerosols were collected in a liquid impinger, after which samples were taken for serial dilution and analyzed using classical platting technique on TSA plates. 1 to 0.5 log10 reduction of Escherichia coli aerosols were observed in preliminary trials. We observed that LED devices were delivering the lower dosage as expected. The log reduction achieved was significantly lower. The UV-C intensity was several orders of magnitude lower as measured by a spectrometer. From these results and initial testing, we designed a different treatment device which uses a 255 nm LED and exhibits high intensity ( >2.5) and high dose (> 8 mJ/cm2). The reactor treatment chamber (Quartz cylindrical shape with 150 cm^3 size, and circumferential 254 nm LED located at the outside perimeter to ensure that all bioaerosols get adequate UV-C exposure. A nebulizer and an impinger were connected to the system at the inlet and outlet of the system. A forced air system was also connected to ensure that all bioaerosols pass through the UV-C exposure zone. A new series of tests were completed using the updated system. We hypothesized that the enhanced log reduction should be achieved as the exposure dose will increase significantly. In summary, UV rate constant 'k (2.3026/D10),' is a species-dependent property in microorganisms, linking their inactivation efficiency to the UV-C dose. As we were concerned about delivered dose in the system due to low residence time and LED fluence. A second set of LEDs was added to the set up and characterization was conducted to determine the fluence rate delivered to the microorganisms during our test. Enterica, serovar Typhimurium ATCC 700720 was selected due to relatively high D10 (4.3 mJ/cm2). As the dosage was increased by a factor of 1.9 approximately, an increase in log inactivation by factor of 2.2 was observed. We anticipate variability in the UV rate constants across different bacteria, viruses, and fungi. Notably, airborne microbes are generally more susceptible to UV irradiation compared to the same microbes in liquid suspensions or on surfaces. This increased susceptibility is attributed to several factors. These include the effects of water absorption, the contrast in air and water viscosity--which leads to more turbulence and diffusion in air--and the physical stress imposed on microbes through aerosolization. The sensitivity of airborne microbes to UV is much greater than that of microbes in suspensions or in films on the surface of agar plates. Bacteria are about five times more resistant in water than in air at low humidity while viruses are three times more resistant. However, these ratios can differ substantially among different microbial species. The scientific explanation that microbes are more susceptible in air than in water may involve several key factors. Water absorbs UV but water-based rate constant studies generally account for the absorptivity of water. There is considerably more turbulence and diffusion in air than in water due to the much lower friction and this would cause tumbling and more mixing, which would ensure that airborne populations are more evenly exposed. In addition, aerosolization may reduce microbial survival potential through physical damage. This hypothesis will be tested in the next reporting period.

Publications

  • Type: Journal Articles Status: Awaiting Publication Year Published: 2024 Citation: Sharma, A., Singh, A., Pendyala, B., Balamurugan, S., Patras, A. (2004) Inactivation of Deposited Bioaerosols on Food Contact Surfaces with UV-C Light Emitting Diode Devices. Research Square (Preprint) https://doi.org/10.21203/rs.3.rs-3925783/v1
  • Type: Journal Articles Status: Accepted Year Published: 2024 Citation: Corson, E., Pendyala, B., Patras, A., DSouza D.H (2024). Inactivation of hepatitis A virus, feline calicivirus, and Tulane virus on Formica coupons using ultraviolet light technologies. Heliyon 10, e25201
  • Type: Conference Papers and Presentations Status: Published Year Published: 2024 Citation: Mahmoud, H., Sharma, A., Patras, A.(2024). Aerosol disinfection by UV-C Light Emitting Diode Devices. 2024 IUVA AMERICAS CONFERENCE, May 20-22, Orlando Florida, USA
  • Type: Conference Papers and Presentations Status: Published Year Published: 2024 Citation: Sharma, A., Singh, Pendyala, B., Patras, A.(2024)UV-C LED Assisted Bioaerosols Inactivation on Food Contact Surfaces. (2024) IUVA AMERICAS CONFERENCE, May 20-22, Orlando Florida, USA


Progress 02/01/22 to 01/31/23

Outputs
Target Audience:Target audiences reached by this project includes UV systemsmanufacturers and designers (Trojan technologies, Aquafine Corporation, Sarin energy), regulatory agencies (FDA, USDA), food companies (Unique Food solutions, Vita Coco etc.), faculty (research, extension) and graduate students. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The Post-doctoral fellow was enrolled in a grant writing workshop at TSU, sponsered programs office. The workshop was for a duration of 2 weeks. The graduate students have been enrolled in aIdeator program at Vanderbilt University where they will learn to pitch ideas to investors. This is a great apporunity for the students. In addition, the students will enroll in NSF ICORP program in fall to develop business skills.The principal aim of the Mid-South Hub is to cultivate the generation of deep technology ventures that arise from the research and invention activities at regionally localized institutions of higher education (IHEs) and US National Laboratories. The programmatic purpose of the Mid-South Hub is to develop best practices as a scholarly incubator that informs future NSF programmatic investments using data driven approaches. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?The team will continue to optimize the UV systems and aimto develop microbial kinetic curves for selected microbes. We will conduct a series of test using the aerolization UV system including computational fluid dynamics. The team will enage with UV system manufacturers and will showcase the findings. The team will also present scientific findings at National and Internationa confereces. The team is also in touch with Tech Transfer team at TSU to creat IP/patent.

Impacts
What was accomplished under these goals? A thorough lierature review was conducted on aerosols and aerosols deposited on surfaces. Grand challenges in aerosol disinfection were identified in a knowledge transfer session at Tennessee State University in fall of 2022. Based on knowledge gaps, an experimental plan waswas devised. A Master student and a post-doctoral fellow were alsorecruited in the project in fall of 2022. Microbiological cross-contamination has been a contributing factor to several well-documented outbreaks of foodborne illness. In practice, infected droplets with multiple microorganisms can land on food contact surfaces and form biofilms. Biofilms can harbor pathogens and spoilage microorganisms that can lead to food contamination and spoilage if not sanitized or disinfected.In this reporting period (2022-2023), twodifferent case studies were conducted. The team designed andconstructed a surface and air disinfection system. Both systems are beingtested against a suite of microbes. In the first case study,we investigated the effectiveness of ultraviolet light (UV-C) emitting diodes for the decontamination of stainless steel food contact surfaces. Listeria monocytogenes (ATCC 19115), Escherichia coli (ATCC 25922), and Salmonella enterica serovar Typhimurium (ATCC 700720) were chosen as challenge microorganisms. Target microorganisms were subjected to UV-C dosages of 0, 2, 4, 6, and 8 mJ cm−2 at an average fluence of 0.163 mW/cm2 using a near-collimated beam operating at 279 nm wavelength. Escherichia coli showed lower sensitivity to UV-C light compared to Salmonella Typhimurium and followed first-order kinetics. Escherichia coli and Salmonella Typhimurium were reduced by more than 3-log10 cycles at the maximum UV dosage of 12 mJ cm−2. In contrast, Listeria monocytogenes followed the Weibull model with an apparent shoulder in the initial doses. A maximum reduction of 4.4-log10 was achieved at the highest exposure level. This study showed that UV-C LED devices represent an excellent alternative for the inactivation of foodborne microorganisms in droplets. Results clearly demonstrate that UV-C LED devices can serve as an additional sanitation method to routine cleaning practices, which are commonly utilized in the food industry. The aforementioned findings are critical in understanding the inactivation of microorganisms in a thin-film droplet. We hypothesize that diffuse reflectivity spreads photons in all directions, regardless of the incident angle of incoming light rays. Perhaps the back reflection from the stainless steel coupon may explain the lower D value of target microorganisms compared to microbes suspended in clear solutions under stirred conditions. In addition, photons at 279 nm may cause protein damage and form dimers. The usefulness of surface rate constants is critical for equipment sterilization and disinfection of food contact surfaces. The inactivation rates of microbes on surfaces may vary depending on the type of surface used for the studies. Perhaps it is worth noting that the UV-C sensitivity of microorganisms on surfaces may be higher or lower than observed in water, for any given species; the absolute differences do not seem great that it would invalidate the use of water-based rate constants to predict surface disinfection rates. In the second case study, we tested the aerolization system and aerolized Salmonella enterica serovar Typhimurium (ATCC 700720) in a buffer system at a air flow-rate of 1.2 l/sec at 80% humidity, at air pressure of 50 psi. The recovery ofsalmonellain the impinger(sampler) was very low. The team is modifying the system to increase the recovery. We anticipate this modificationto be completed in 2 weeks (mid June, 2023).

Publications

  • Type: Journal Articles Status: Published Year Published: 2023 Citation: Sharma, A., M, Housyn., Brahmaiah., P., Sampathkumar., B., Patras, A. (2023). UV-C inactivation of microorganisms in droplets on food contact surfaces using UV-C light-emitting diode devices. Frontiers in Food Science and Technology, Volume 3, doi.org/10.3389/frfst.2023.1182765
  • Type: Conference Papers and Presentations Status: Submitted Year Published: 2023 Citation: Sharma, A., M, Housyn., Pendyala, B., Patras, A. (2023). Microbial Disinfection of Food-Contact Surfaces Using a Germicidal Short-Wave Ultraviolet Light (279 nm) Emitting Diode System, IAFP 15-19 July, Toronto