Source: VIRGINIA POLYTECHNIC INSTITUTE submitted to NRP
COLLABORATIVE RESEARCH: NRI: OCEAN-POWERED ROBOTS FOR AUTONOMOUS OFFSHORE AQUACULTURE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1027592
Grant No.
2021-67021-35976
Cumulative Award Amt.
$375,000.00
Proposal No.
2021-10980
Multistate No.
(N/A)
Project Start Date
Sep 1, 2021
Project End Date
Aug 31, 2024
Grant Year
2021
Program Code
[A7301]- National Robotics Initiative
Recipient Organization
VIRGINIA POLYTECHNIC INSTITUTE
(N/A)
BLACKSBURG,VA 24061
Performing Department
(N/A)
Non Technical Summary
According to the United Nations Food and Agriculture Organization (FAO), 76% of the 600 fish stocks they track are either fully exploited, overexploited, or depleted. The fishing industry has been forced to turn to aquaculture, an alternative means of production. Aquaculture has been the fastest-growing source of animal protein since 1990. In 2018, global fish production reached 179 million tons, 45% of which, valued at $250 billion, came from aquaculture production. The FAO has predicted that by 2030 the global aquaculture market is projected to be more than $529 billion. Aquaculture production has increased dramatically to five times the level of production in the 1990s, while wild fish production has decreased. Compared with coastal inshore aquaculture, offshore fish farming may yield 10-100 times the fish production, and is an effective strategy to decrease pressure on wild natural resources, with lower environmental impact.However, the U.S. globally remains a relatively minor aquaculture producer, ranked 16th in 2018 on a global scale, although it is the leading global consumer of aquaculture products, importing 90% of its seafood from abroad. Blue Ocean Mariculture Inc.(HI) remains the only offshore aquaculture farm in operation in the USA. In 2020, Presidential Executive Order 13921 on seafood was signed to boost the infant US aquaculture industry. This Executive Order prioritized aquaculture development in ocean waters, especially in the U.S. exclusive economic zone. It is pivotal to develop and implement advanced technologies to accelerate domestic aquacultural production.Huge challenges exist for offshore aquaculture operations and maintenance. Preliminary research was performed by the project team by interviewing offshore fish farm industry leaders and reviewing the available literature on offshore fish farms. Among the most labor-intensive and high-risk tasks are cleaning and dead fish removal. According to Open Blue Sea Farms, Inc., human divers are sent to fish pens to remove dead fish every day, since dead fish will attract sharks and marine mammals, and damage the fish pens. They also conduct monthly cleaning work to mitigate biofouling of the metal fencing comprising the pens. Needless to say, the offshore environment is subject to high waves and more aggressive sea creatures, which increase both the workload and danger of human divers.These challenges motivate us to develop a sustainably powered autonomous robotic system, including both an autonomous surface vehicle (ASV) and an autonomous variant of a tethered remotely operated vehicle (which we term AROV), to improve the operation, maintenance, and monitoring processes and increase overall fish production at offshore fish farms.
Animal Health Component
20%
Research Effort Categories
Basic
60%
Applied
20%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
60108102020100%
Goals / Objectives
Broad Goals of the Collaborative ProjectThe United States is a minor aquaculture producer, while it is the leading global importer of fish and fishery products. The aim of this project is to develop an autonomous, ocean-powered robotic system to support offshore fish farming, which opens new possibilities for advanced technology to aid the proliferation of domestic aquaculture. To operate sustainably far offshore, the system will power itself by harvesting energy from ocean waves. An autonomous surface vehicle (ASV) will serve a dual purpose as both a mission management system and a wave energy converter. The ASV will deploy an autonomous underwater robot embodied in a tethered, omnidirectional remotely operated vehicle (ROV), which will be termed an autonomous remotely operated vehicle (AROV). The AROV will address two of the most labor-intensive and time-consuming tasks associated with the maintenance and upkeep of an offshore fish farm: persistently cleaning fish pen fencing to avoid the accumulation of biofouling, and frequently removing dead fish from the mort traps at the bottom of their pens. The ASV's novel design and energy-efficient control will permit it to harvest energy while supporting the AROV's subsea tasking. The AROV, equipped with continuum manipulators and novel sonar-based perceptual capabilities, will be uniquely capable of conserving energy while cleaning by climbing along a fish pen's fencing, minimizing its use of thrusters. The project will be executed by an experienced team with diverse expertise spanning wave energy harvesting, target tracking and control, grasping and manipulation, underwater perception and navigation, and fisheries ecology and management.Goals of the Virginia Tech TeamWhile the Virginia Tech Team will collaborate with the teams at UVA and Stevens in a synergestic manner, we will lead the research efforts on the ocean wave energy harvesting and fish farm field evaluation. Specifically, PI Lei Zuo will lead the wave energy converter design, lab test, and field demonstration, co-PI Yan Jiao will lead the fish farm field evaluaton and support the interactions with fishery industry. Senior personnel Yaling Yang will lead the wireless communication development.ObjectivesA novel WEC design is proposed to harvest ocean wave energy e?ciently, in a manner that is easily integrated with an ASV. A ball-screw based power takeo? is proposed to convert the wave-excited vibrations between a boat-shaped buoy and heave plate into electricity. Hydrodynamics shape optimization will be conducted to achieve high capture width ratio and low drag coefficient.Education and Outreach:The research will be integrated withl educational outreach activities, including the incorporation of research outcomes into graduate and undergraduate course curricula, the recruitment of a diverse array of undergraduate and K-12 students to foster interest in STEM careers, and the delivery of an annual in-water technology demonstration of the proposed system to a public audience of thousands.
Project Methods
PI Lei Zuo at VT: will bring the team his extensive experience in energy harvesting. He will be responsible for (1) Overseeing the project management at VT; (2) Wave energy capture design and hydrodynamics; (3) Wave energy power takeoff design; (4) Wave energy converter power management; (4) Lab evaluation at small scaled; (5) Field demonstration in the fish farm; and (6) Graduate student advising at VT.Co-PI Yan Jiao at VT: contribute her expertise in fishery ecology, marine ecosystems and aquaculture. She will be responsible for (1) Fish farm field evaluation, which include Fish 3D geometry and coefficient of friction of skin measurements, Fish behavior, population status and water quality monitoring and measurements and Effect of the autonomous robot on fish status and water quality; (2) support the interactions with industry advisory board members and support the field demonstration in the fish farm; and (3) Graduate student advising at VT.Senior Personnel (SP) Yaling Yang at VT: adds to the team her expertise in marine and wireless communication. She will be responsible for (1) developing the wireless contribution for the aquaculture robotic system with the land base, and (2) support the student advising at VT.

Progress 09/01/21 to 12/19/22

Outputs
Target Audience:As the focus of this project period is prototyping and validating the proposed wave energy power autonomous system for offshore aquaculture applications, the target audiences for this period include developers, researchers, investors, and potential product users in the offshore aquaculture, marine automotive robotic, and ocean energy field. More specifically, developers and researchers who are working on small-size autonomous underwater vehicles, unmanned surface vehicles, self-powered offshore devices, and ocean energy harvesting devices will be the target audiences. Meanwhile, potential end users and stakeholders such as offshore fish farm operators, offshore aquaculture cleaning companies, offshore autonomous vehicle users, and sustainable aquaculture investors will also be the target audiences. Changes/Problems:The PI Lei Zuo moved to the University of Michigan, joining in the Naval Architecture and Marine Engineering Department on Aug 28th. We are requesting to transfer the project and complete it at U Mich. What opportunities for training and professional development has the project provided?This project has provided numerals training opportunities for both graduate students and undergraduate students. In the last period, there were two graduate students working on this project from the Virginia Tech side. While working on this project, the graduate students were developing their research skills, design skills, prototyping skills, simulation skill, data analysis skills, mentoring skills, etc. They will publish papers and participate in future conferences based on the novel research results found in this research topic. Meanwhile, this project was listed as a senior design project in Mechanical Engineering and Electrical Engineering department at Virginia Tech in the past period. More than 10 undergraduate students participated and contributed to the prototypes' design and fabrication. The senior design project is a required project for senior engineering students who are graduating. The project lasts for two semesters and aimed to develop students' technical and professional skills. How have the results been disseminated to communities of interest?The team reached out to four high schools in the Blacksburg area and showcased a small education expo. This expo was intended to expose upper-class high school students to some of the exciting projects that were ongoing at VT. Through this medium, we could bring awareness about the work being done in the offshore aquaculture and ocean energy field and its importance. The team also reached out to companies that working on offshore aquaculture farms and facilities discussing their needs and our proposed idea. Many companies showed interest and would like to further get to know the system when it is completed. We are planning to continue this end-user and market feedback-based interview in our future development. What do you plan to do during the next reporting period to accomplish the goals?In the next reporting period, the main goal for the ASV development is to optimize its configuration for ocean wave energy harvesting bytuning the system's best performance range close to the real ocean wave conditions. The ultimate goal is to makethe ASV an energy-efficient and self-sufficient system. Both optimized small-scale and full-scale models will be tested to validate the performance. The Power take-off system, catamaran buoy shape, and propulsion system will be the main focus.

Impacts
What was accomplished under these goals? This proposed system is aimed to support the domestic offshore aquaculture farms in The United States with its novel autonomous and self-powered technology, improve the unmanned capability of offshore aquaculture facilities, and help create a sustainable aquaculture environment. More specifically, the system will address two of the most labor-intensive and time-consuming tasks for offshore fish farm maintenance, fish pen fencing cleaning, and dead fish removal. The system is composed of an autonomous surface vehicle (ASV) and an autonomous remotely operated vehicle (AROV). The system will be powered by ocean waves by the energy harvester in the ASV, and the ASV has the ability to navigate itself automatically from one location to another. Meanwhile, the AROV is connected with ASV underwater, which can be deployed and conduct tasks much longer and more frequently. Eventually, this system is expected to conduct routine work in offshore fish farms and reduce the cost and risk for divers and operators. This solution provides a low-risk, cost-efficient way for offshore fish farm operators and workers can reduce their underwater maintenance time and cost. Furthermore, the autonomous system also makes long-term continuous monitoring and maintenance easy, which can further improve the offshore fish farm's operation quality. In the past year, a full-scale and a small-scale ASV prototypes were designed, fabricated, and tested from the Virginia Tech side. The full-scale model can be fit into a cube with a side length of 3m. It includes a catamaran shape buoy, heave plate, body structure, ocean wave energy power-take-off (PTO) system, thrusting system, radio remote control system, batteries, and harvested power measuring system. This full scaled system was tested in both indoor pool environments and outdoor lake environments. During the test, the remote control function, mobility, and wave energy harvesting ability were validated successfully. The remote radio control can send moving commands to the system and receive data packages such as precise location coordinates and real-time video feed from the boat in an open lake environment. Due to the geographical limitation, the tested maximum range for on-sight remote control is one mile. According to the radio communication component's specification, the maximum on-sight communication range is around 40 miles. Under the radio remote control, the ASV can reach a constant maximum speed of 3 Knots, perform spin turn, brake, and reverse easily. For the wave energy harvesting ability, the team tested the full-scale prototype on Claytor Lake near Virginia Tech. Although the waves on the lake were not ideal for testing power generation as the device has been designed to operate in an ocean swell, the team was able to create small singular waves by driving a motorboat at speed past the system to test the power output (approximately 0.2m wave height). The peak voltage generated was around 3.5 volts which, translates to a power output based on the tested electric load is approximately 50 watts. Due to some loss in the electrical components, the team estimates the peak power can reach 80-90 watts after improvements. Considering the wave generated by the motorboat is much smaller than the real swell condition in the ocean, the system has the potential to produce more than 300 watts of power in real ocean environments. To further study and optimize the system after the fundamental validation of the full-scale model, a 1 to 5-scaled small prototype was designed, optimized, fabricated, and tested. This scaled model was designed to further study the PTO system and hydrodynamics performance of the ASV under waves. This prototype is consisting of a scaled and simplified catamaran shape buoy, heave plate, connection structure, and PTO system. The dimension and configuration of the system were improved and optimized using hydrodynamic analysis software ANSYS AQWA and Wave Energy Converter SIMulator (WECSim) which were developed in Matlab/SIMULINK by the National Renewable Energy Laboratory (NREL) and Sandia National Laboratories (Sandia). The configuration was optimized based on the energy harvesting performance under dominant wave conditions in the real ocean. Then the scaled prototype with an optimized design was fabricated and tested in the wave tank at the Stevens Institute of Technologyunder groups of wave conditions and wave heights.The average power of the improved 1 to 5 scaled model at its best performance wave conditionis around 1 watt under 0.1m wave height. After scaling up to full scale using the Froude scaling law, the average power is around 280 watts under a 0.5m wave height.

Publications


    Progress 09/01/21 to 08/31/22

    Outputs
    Target Audience:As the focus of this project period is prototyping and validating the proposed wave energy power autonomous system for offshore aquaculture applications, the target audiences for this period include developers, researchers, investors, and potential product users in the offshore aquaculture, marine automotive robotic, and ocean energy field. More specifically, developers and researchers who are working on small-size autonomous underwater vehicles, unmanned surface vehicles, self-powered offshore devices, and ocean energy harvesting devices will be the target audiences. Meanwhile, potential end users and stakeholders such as offshore fish farm operators, offshore aquaculture cleaning companies, offshore autonomous vehicle users, and sustainable aquaculture investors will also be the target audiences. Changes/Problems:The PI Lei Zuo moved to the University of Michigan, joining in the Naval Architecture and Marine Engineering Department onAug 28th. We are requesting to transfer the project and complete it at U Mich. What opportunities for training and professional development has the project provided?This project has provided numerals training opportunities for both graduate students and undergraduate students. In the last period, there were two graduate students working on this project from the Virginia Tech side. While working on this project, the graduate students were developing their research skills, design skills, prototyping skills, simulation skill, data analysis skills, mentoring skills, etc. They will publish papers and participate in future conferences based on the novel research results found in this research topic. Meanwhile, this project was listed as a senior design project in Mechanical Engineering and Electrical Engineering department at Virginia Tech in the past period. More than 10 undergraduate students participated and contributed to the prototypes' design and fabrication. The senior design project is a required project for senior engineering students who are graduating. The project lasts for two semesters and aimed to develop students' technical and professional skills. How have the results been disseminated to communities of interest?The team reached out to four high schools in the Blacksburg area and showcased a small education expo. This expo was intended to expose upper-class high school students to some of the exciting projects that were ongoing at VT. Through this medium, we could bring awareness about the work being done in the offshore aquaculture and ocean energy field and its importance. The team also reached out to companies that working on offshore aquaculture farms and facilities discussing their needs and our proposed idea. Many companies showed interest and would like to further get to know the system when it is completed. We are planning to continue this end-user and marketfeedback-based interview in our future development. What do you plan to do during the next reporting period to accomplish the goals?In the next reporting period, the main goal for the ASV development is to optimize its configuration for ocean wave energy harvesting and mobility, which makes the ASV an energy-efficient and self-sufficient system. Both optimized small-scale and full-scale models will be tested to validate the performance. The Power take-off system, catamaran buoyshape, and propulsion system will be the main focus.

    Impacts
    What was accomplished under these goals? This proposed system is aimed to support the domestic offshore aquaculture farms in The United States with its novel autonomous and self-powered technology, improve the unmanned capability of offshore aquaculture facilities, and help create a sustainable aquaculture environment. More specifically, the system will address two of the most labor-intensive and time-consuming tasks for offshore fish farm maintenance, fish pen fencing cleaning, and dead fish removal. The system is composed of an autonomous surface vehicle (ASV) and an autonomous remotely operated vehicle (AROV). The system will be powered by ocean waves by the energy harvester in the ASV, and the ASV has the ability to navigate itself automatically from one location to another. Meanwhile, the AROV is connected with ASV underwater, which can be deployed and conduct tasks much longer and more frequently. Eventually, this system is expected to conduct routine work in offshore fish farms and reduce the cost and risk for divers and operators. This solution provides a low-risk, cost-efficient way for offshore fish farm operators and workers can reduce their underwater maintenance time and cost. Furthermore, the autonomous system also makes long-term continuous monitoring and maintenance easy, which can further improve the offshore fish farm's operation quality. In the past year, a full-scale and asmall-scale ASV prototypes were designed, fabricated, and tested from the Virginia Tech side. The full-scalemodel can be fit into a cube with a side length of 3m. It includes a catamaran shape buoy, heave plate, body structure, ocean wave energy power-take-off (PTO) system, thrusting system, radio remote control system, batteries, and harvested power measuring system. This full scaled system was tested in both indoor pool environments and outdoor lake environments. During the test, the remote control function, mobility, and wave energy harvesting ability were validated successfully. The remote radio control can send moving commands to the system and receive data packages such as precise location coordinates and real-time video feed from the boat in an open lake environment. Due to the geographical limitation, the tested maximum range for on-sight remote control is one mile. According to the radio communication component's specification, the maximum on-sight communication range is around 40 miles. Under the radio remote control, the ASV can reach a constant maximum speed of 3 Knots, perform spin turn, brake, and reverse easily. For the wave energy harvesting ability, the team tested the full-scale prototype on Claytor Lake near Virginia Tech. Although the waves on the lake were not ideal for testing power generation as the device has been designed to operate in an ocean swell, the team was able to create small singular waves by driving a motorboat at speed past the system to test the power output (approximately 0.2m wave height). The peak voltage generated was around 3.5 volts which, translates to a power output based on the tested electric load is approximately 50 watts. Due to some loss in the electrical components, the team estimates the peak power can reach 80-90 watts after improvements. Considering the wave generated by the motorboat is much smaller than the real swell condition in the ocean, the system has the potential to produce more than 300 watts of power in real ocean environments. To further study and optimize the system after the fundamental validation of the full-scale model, a 1 to 5-scaled small prototype was designed, optimized, fabricated, and tested. This scaled model was designed to further study the PTO system and hydrodynamics performance of the ASV under waves. This prototype is consisting of a scaled and simplified catamaran shape buoy, heave plate, connection structure, and PTO system. The dimension and configuration of the system were improved and optimized using hydrodynamic analysis software ANSYS AQWA and Wave Energy Converter SIMulator (WEC-Sim) which were developed in Matlab/SIMULINK by the National Renewable Energy Laboratory (NREL) and Sandia National Laboratories (Sandia). The configuration was optimized based on the energy harvesting performance under dominant wave conditions in the real ocean. Then the optimized scaled prototype design was fabricated and tested in the wave tank at Stevens Institute of Technology. The prototype was tested under groups of wave conditions and wave heights, and based on the preliminary data processing, the peak power of the 1 to 5 scaled model is around 1 watt under 0.06m wave height. After scaling up to full scale using the Froude scaling law, the peak power is around 280 watts under a 0.3m wave height.

    Publications