Source: AGROSPHERES INC. submitted to NRP
THE AGRICELL: A NOVEL, BIODEGRADABLE DELIVERY TECHNOLOGY FOR ENHANCED CROP PROTECTION WITH MINIMIZED ENVIRONMENTAL TOXICITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1025943
Grant No.
2021-33530-34570
Cumulative Award Amt.
$99,262.00
Proposal No.
2021-01031
Multistate No.
(N/A)
Project Start Date
Jul 1, 2021
Project End Date
Feb 28, 2022
Grant Year
2021
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
AGROSPHERES INC.
1180 SEMINOLE TRAIL, SUITE 100
CHARLOTTESVILLE,VA 229015739
Performing Department
Formulation
Non Technical Summary
As the global demand for food increases, farmers continue to rely on agrochemicals to protect their crops against pathogens. While conventional fungicides are relatively effective in protecting against fungal pathogens, they come with a range of problems. Firstly, many fungicides have stability issues and degrade prematurely upon environmental stresses. Fungicide formulations also have public health and ecological risks due to their unmitigated off-target drift. While emulsified concentrates or plastic microcapsules can overcome many of these issues, these technologies come with their own limitations and risks. Therefore, there is dire need for a biologically-derived, microencapsulation technology that is able to improve fungicide efficacy and enhance crop production while also reducing the ecological footprint of agriculture. With this proposal, AgroSpheres aims to utilize their novel, scalable bioencapsulation technology, the AgriCell, to improve the efficacy of a common fungicide, Prothioconazole. The research efforts of this project will focus on encapsulating, stabilizing, and achieving controlled release of Prothioconazole in lab and greenhouse conditions. With greenhouse trials, AgroSpheres plans to demonstrate that the AgriCell-Prothioconazole product can achieve equal or improved efficacy as the current commercial standard for Prothioconazole. AgroSpheres anticipates that in Phase I, it will demonstrate that the AgriCell is an advantageous chemical application technology for agriculture because it enhances the application of Prothioconazole without relying on formulation ingredients that are known pollutants. Thus, the AgriCell would become a commercially feasibly encapsulation technology for agrochemicals and a viable alternative for formulations that currently rely on emulsification or microcapsules.
Animal Health Component
33%
Research Effort Categories
Basic
33%
Applied
33%
Developmental
34%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
2155220103050%
2155220104050%
Goals / Objectives
The overarching goal of this USDA SBIR application is to demonstrate that AgroSpheres' AgriCell technology is a commercially viable platform to replace emulsified concentrates and plastic microcapsules for agrochemical delivery applications to further excite the commercial parties that have already expressed significant interest in the platform. Specifically, this research and development effort will be aimed to demonstrate that the AgriCell is an effective delivery technology for a hard-to-formulate, commercially relevant, synthetic fungicide, Prothioconazole. The AgriCell-Prothioconazole prototype will be tested for its ability to control two common and economically important fungal disease systems, Soybean rust caused by the fungus Phakopsora pachyrhizi and blotch of wheat caused by the fungus Parastagonospora nodorum. This proposal is for an eight-month, $100,000 program to develop biological microencapsulation prototypes for Prothioconazole that will be ready for Phase II large greenhouse trials and small field-trial testing. However, to determine the technical and commercial feasibility of the proposed product, the following questions must be addressed during Phase I:i. Can the AgriCell-Prothioconazole achieve control P. pachyrhizi (soybean rust) and P. nodorum (blotch of wheat) at the same or improved efficacy in in vitro dose-response studies?ii. Can the AgriCell prototype achieve sustained protection of crops (soybean and wheat) against fungal pathogens for up to 25 days in greenhouse settings?iii. Can the AgriCell prototype be engineered to lower the necessary amount of Prothioconazole applied to achieve protection of crops (soybean and wheat) over 25 days when compared to current market formulations (Proline)?In order to address these questions and demonstrate the technical and commercial feasibility of the proposed AgriCell bioencapsulation technology, Phase I of the research plan will be directed at accomplishing the following objectives:Objective 1: Generate dose-response curves of AgriCell-Prothioconazole prototypes against soybean rust and blotch of wheat.Preparation of AgriCell-Prothioconazole involves 3 step process: bacterial fermentation, minicell purification, and minicell loading with Prothioconazole. From here, an extra step can be included in order to tune the AgriCell for slower release of Prothioconazole. Protocols for this process, as well as data to demonstrate Prothioconazole loading and controlled release, have been successfully established for two different fungal pathogens and are included in the Related Research and Development section. Objective 1 will confirm that Prothioconazole remains active against fungal pathogens after encapsulation with the AgriCell and what the EC50 (AI concentration to achieve 50% inhibition of pathogen) and EC90 (concentration of AI to achieve 90% inhibition of pathogen) are for the AgriCell-Prothioconazole product.Objective 2: Engineer the AgriCell platform to achieve controlled release of Prothioconazole from AgriCell-Prothioconazole prototype in lab-scale release assaysAgroSpheres will engineer their AgriCell-Prothioconazole prototype to achieve controlled release of Prothioconazole in solution. Controlled release will be defined by prototypes achieving <100% release, <80% release, and <60% release of total AI over the course of the release experiment. AgroSpheres has protocols in place to coat the AgriCell with biopolymers that slow the release of Prothioconazole into a variety of release mediums. AgroSpheres has demonstrated this fine-tuned release system with another conventional fungicide; details for this assay and the results are included in the Related Research and Development section. Prototypes with different release profiles will be tested in the greenhouse setting to assess which controlled-release system achieves the best control of the fungal pathogen over the course of the experiment in planta.Objective 3: Confirm that the AgriCell-Prothioconazole prototypes can achieve control of fungal pathogens on their respective disease susceptible crops for up to 25 days in a greenhouse setting. The formulations that demonstrate the highest activity and most effective controlled released of AIs, will be translated to study plant protection over longer periods of time in greenhouse settings. While the Related Research and Development demonstrates preventative efficacy of the AgriCell- Prothioconazole over two-week periods, the efforts of Objective 3 will expand on previous results in order to validate the controlled-release and sustained efficacy of the AgriCell delivery platform.Objective 4: Determine if AgriCell-Prothioconazole prototypes can reduce the amount of AI needed to be applied to achieve protection of crops when compared to the commercial standard (Proline).AgroSpheres has developed a AgriCell-Prothioconazole encapsulation technology and has already begun proving advantages over the current commercial standard, Proline, as is demonstrated in the Related Research and Development section. Objective 4 aims to expand on these advantages by prolonging the efficacy of prothioconazole and lowering the input needs required to achieve crop protection when using the AgriCell-Prothioconazole product. Specifically, the goal of this objective is to demonstrate that the AgriCell-Prothioconazole product achieves similar or improved efficacy with lower application rates when compared to the market standard EC (Proline) over the course of a 25 days.
Project Methods
Goal 1 - AgriCell-Prothioconazole Encapsulation Optimization:Task 1.1 - AgriCell Production - Empty AgriCells will be produced through standardized fermentation protocols in the AgroSpheres lab.Task 1.2 - Prothioconazole Encapsulation - Prothioconazole will be encapsulated with the AgriCell using AgroSpheres' encapsulation protocols.Task 1.3 AgriCell-Prothioconazole release modifications - AgroSpheres will develop further prototypes by using surface stabilization agents or coating processes for the AgriCell- Prothioconazole samples. These surface modifications will give the AgriCell-Prothioconazole a slower release profile and greater stabilization of AIs. The two primary methods that will be employed in the scope of this grant are chitosan coatings of the AgriCell and glutaraldehyde crosslinking of the AgriCell membrane.Task 1.4 - Prothioconazole quantification - the AgriCell-Prothioconazole solution will be quantified for AI concentration using a solvent extraction protocol.Goal 2 - Generate Controlled-Release Profiles:Task 2.1 - In-lab Release Assay - Prothioconazole-loaded AgriCell formulations (with and without surface stabilization) will be prepared in PBS (1x, pH 7.4) and diluted to a known concentration of between 0.5-2 mg/ml of Prothioconazole in release media. Two release mediums will be tested for release experiments, one composed of Tween80 (0.05 %w/v) in tap water and the second composed of PBS 1x, ethanol and Tween 80 emulsifier (140:59:1 v/v/v).Task 2.2 - Dose-Response Study: AgriCell-prototypes will be tested in dose-response studies with Dr. James W. Buck, Professor of Plant Pathology at the University of GeorgiaTask 2.3 - PDA plate dose response assay - isolates of P. pachyrhizi and P. nodorum will be grown on 9 cm petri dish plates with quarter strength PDA (qPDA) media emended with antifungal compounds (either AgriCell-Prothioconazole samples or Proline). These experiments will directly address Objective 1 of this proposal.Goal 3 - Establish Greenhouse Efficacy:Efficacy comparisons (length of time chemistry is active prior to inoculation, rate of chemistry for efficacy) will be conducted between AgroSpheres' prototypes (AgriCell-Prothioconazole) and a fungicide standard (Proline; active ingredient prothioconazole) by Dr. James W. Buck, Professor of Plant Pathology at the University of Georgia.Task 3.1 - Fungal Pathogens - two disease pathosystems will be used; both pathogens cause foliar lesions on their respective hosts, can cause significant yield losses, and are managed in the field with fungicide applications.Fungal Pathogen 1: Soybean rust caused by the fungus Phakopsora pachyrhizi. Dr. Buck has worked extensively with soybean rust since it entered the U.S. in 2004. Publications from this work are provided in Dr. Buck's biographical sketch. All elite germplasm from the UGA breeding program is evaluated annually in the greenhouse for rust reaction phenotypes.Fungal Pathogen 2: Stagonospora nodorum blotch of wheat caused by the fungus Parastagonospora nodorum (syn. Septoria nodorum). Dr. Buck maintains a collection of S. nodorum obtained from symptomatic wheat in Georgia. All elite germplasm from the UGA breeding program is evaluated annually in the greenhouse and field for resistance to several foliar diseases.Task 3.2 - Test Variables - the trial will be conducted with the following variables (rate of active ingredient; application timing prior to inoculation; disease pathosystem):Task 3.3 - Greenhouse Trial Maintenance Considerations and Data AnalysisTask 3.3a - Plant Maintenance - greenhouse planting trays (54 cm × 32 cm) with 15 cells, each 10 cm × 10 cm will be used. Seed (susceptible soybean or wheat) will be planted in each of the 12 outside cells of each tray, and the three middle cells will be left vacant to improve light penetration. Three seeds of a susceptible soybean/wheat line will be planted in each cell, and the seedlings will be thinned to two per cell after 7 to 10 days. Plants will be grown in Fafard 3B Blend potting mix (Sun Gro Horticulture, Agawam, MA) and fertilized weekly using a Dosamatic A30 injector (Hydro Systems Co., Cincinnati, OH) set at 1:100 to deliver 200 µg ml-1 N from a 20-20-20 stock of water-soluble Scotts Peters fertilizer (Scotts-Sierra Horticultural Products Co., Marysville, OH). Plants will be maintained in the Plant Pathology greenhouse complex with an average temperature of 24°C, and a temperature range of 21 to 27°C.Task 3.3b - Pathogen Maintenance - Phakopsora pachyrhizi is an obligate parasite and requires a living host to produce urediniospores for subsequent inoculations. Susceptible soybean cultivar Hutton will be used to maintain soybean rust in the greenhouse.Urediniospores will be collected from sporulating lesions immediately prior to inoculations. Stagnonospora nodorum will be cultured on sterile oxgall agar on 9 cm petri plates in the laboratory.Spores will be collected by flooding plates with sterile Tween20 solution and scraping with a sterile scalpel.Task 3.3c - Plant inoculations - seedlings will be inoculated 14-17 days after planting. Soybean seedlings will be at the V1 or early V2 stage of development (fully expanded trifoliate 1). However, any trifoliate can be inoculated and infected. Wheat seedlings will have two or three fully expanded leaves. Soybean rust inoculum will be prepared by placing soybean leaves with sporulating pustules in 200 ml of a 0.001% solution of Tween 20 in a 1-L volumetric flask. The flask will be sealed with parafilm and agitated by hand to dislodge the urediniospores. The urediniospore suspension will then be filtered through several layers of cheesecloth to remove debris. S. nodorum spore suspension will be prepared by scraping as outlined above. Spore suspensions will be adjusted to a concentration of 5 × 104 ml-1 and 1 x 105 ml-1 for P. pachyrhizi and S. nodorum, respectively. Plants will be inoculated with sufficient inoculum to get good leaf surface coverage using a Paasche AirBrush H Series Airbrush and then incubated for 24 h in a high humidity chamber (>95% RH) to promote infection.The plants are then removed from the mist chambers and placed on a greenhouse bench and maintained under the same temperature regime described above.Task 3.3d - Experimental Design - each experiment will use four replications using four plants/replicate for a total of 16 plants per treatment. Experiments will be repeated. All will include non-treated controls (mock inoculated with dilute surfactant) and pathogen only controls to assess disease pressure.Task 3.3e - Data collection and analyses - the data that will be analyzed is percent leaf area with pustules on unifoliates (if present), trifoliates one and two (soybean) and 2-3 inoculated leaves (wheat) at 7-10 days and 14-17 days after inoculation. Disease will be scored using a modified Cobb scale.Application rates (Exp 1) will be subjected to regression analysis (PROC REG) using SAS version 9.4 (SAS Institute Inc., Cary, NC). Individual comparisons between rates or application times will be subject to analysis of variance using the general linear model (GLM).Efforts:Learnings from this project will be taught to extension specialists and researchers on how to formulate and evaluate sustainable alternatives to current chemical pesticides.Evaluation:At the completion of each Goal, the progress will be evaluated for success. At the conclusion of the project, the success metric will be a sustainable alternative to Proline that provides similar or enhanced control over the course of 25 days.

Progress 07/01/21 to 02/28/22

Outputs
Target Audience:Target audiences include commercial agricultural input providers (both input developers and distributors), extension research specialists, and formulation scientists. The environmentally-friendly, yet still highly efficacious crop protection products as a result of this research will benefit socially, economically, and educationally disadvantaged farmers due to the reliability, sustainability, and affordability of the AgriCell platform. Changes/Problems:AgroSpheres has successfully achieved its first two goals of the proposed research project. The first goal that was met was the high loading capacity of prothioconazole that was achieved by optimizing the AgriCell formulation. Furthermore, we showed controlled release capabilities that were developed to achieve the second goal of the project. Although technical objective I of the proposal was designed to study the enhanced control of P. pachyrhizi (soybean rust) and P. nodorum (blotch of wheat) with the AgriCell-prothioconazole in dose response studies, the studies were performed with F. graminearum and F. oxysporum instead. This is due to the fact that the F. graminearum and F. oxysporum are more readily available for dose-response and plate assay studies due to their growth properties. Additionally, they also present a large market opportunity that made the research relevant to the purpose of the proposed project. Preliminary greenhouse work has been executed in alignment with the third goal of the project demonstrating the technical advantages of the AgriCell technology as a foliar application in the greenhouse setting. However, as AgroSpheres was progressing their development of the AgriCell-prothioconazole product, we were also developing an AgriCell-encapsulated, biorational fungicide using our internal R&D funding. This AgriCell-biofungicide utilizes tolerance exempt plant essential oils and inert ingredients which would allow AgroSpheres to access to organic as well as traditional crop markets. There are a couple technical reasons why we began utilizing the AgriCell for encapsulating biological. Firstly, biologicals are known to be more unstable in the field and as a result, benefit more significantly from encapsulation and stabilization. While our results from this project demonstrate that the AgriCell is a biodegradable formulation ingredient that can replace ECs and plastic microplastics without sacrificing efficacy, prothioconazole and other conventional fungicides are already relatively stable in the field. Therefore, we wanted to demonstrate the encapsulation capability of the AgriCell with a less stable AI (Thyme oil) that could significantly benefit from stabilization and controlled release. Additionally, many conventional fungicides suffer from the development of pesticide resistance. Over-reliance on these conventional fungicides is very problematic and demands the use of efficacious fungicides with new modes of action. By encapsulating thyme oil instead of prothioconazole, the AgriCell-biofungicide can help farmers effectively control disease and help manage the develop of fungicide resistance by introducing a biofungicide with a new mode of action. Additionally, there are commercial implications for utilizing the AgriCell for the encapsulation of a biologicals. Based on feedback we have received from agrichemical companies, distributors, and growers, there is significant interest in biological, more ecologically-compatible alternatives to conventional fungicides. Furthermore, consumer surveys have demonstrated growing demand for organic produce and produce derived from more sustainable agricultural practices. Altogether, the technical and commercial implications of a biofungicide motivated us to test the AgriCell-biofungicide within the scope of the proposal. We next aim to demonstrate that the AgriCell can reduce the applications of conventional fungicides by enhancing the stability and delivery of biological fungicides. We decided to test our AgriCell-biofungicide as a replacement to conventional fungicides in certain specialty crop markets. For these specialty crops, we decided to test on wine grapes and ornamentals since these are high-value crops that pose a feasible domestic market entry point for our product. Additionally, we wanted to begin looking at the application of the AgriCell-biofungicide as a rotational partner or tank mixture to be used in conjunction with conventional fungicides to control diseases in row crop markets. To do this we focused on wheat and soybean, since these are crops that were within the scope of our phase I proposal and pose large market opportunities. Positive results in soybean and wheat would allow us to reduce the application rate or frequency of conventional fungicides using the AgriCell, which is aligned with our Phase I objectives. AgroSpheres has demonstrated that their AgriCell-biofungicide can improve the application of biological fungicides while reducing the overall amount of conventional fungicides that need to be applied. Thus far, we have generated compelling results across a wide range of plant disease models in the specialty and row crop markets. With our phase II application, we aim to expand on these results, validate the efficacy of the AgriCell-biofungicide, and scale our formulation for larger scale field trials. We will test the AgriCell-biofungicide as a stand-alone treatment for protecting ornamentals and wine grape from fungal disease. Furthermore, we will demonstrate that the AgriCell-biofungicide is an effective tank mixture or rotational partner to reduce the application frequency and rate of conventional fungicides for traditional row crop markets. In order to do this, we will conduct more greenhouse studies and eventually, large scale field trials for soybean and wheat disease models. In phase 2 of this project, it will also be important to scale the manufacturing and formulation process for their AgriCell technology. We are currently working with a few CROs to scale up this process with plans to execute large scale field trials in 2022-2023 that further demonstrate the advantages of the AgriCell encapsulation technology. What opportunities for training and professional development has the project provided?Through our collaboration with UGA we received training and updates in proper application of fungicides in green-house and field trials. During the execution of the grant we established expertise in product formulation for plant delivery with IALR (Institute for Advance Learning and Research) for our formulation scientists. How have the results been disseminated to communities of interest?The university extension centers tthat we collaborated with published efficacy results from our field trials and green-house studies. These reports from extension centers are generally reviewed by stakeholders, including growers, distributors, and agrochemical companies. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? We have successfully optimized the process for encapsulation of prothiconazole into AgriCell platform, providing >20% mass to mass active content, we performed a full characterization of the optimized formulation in terms of encapsulation efficiency and release profiles, being able to tune-up AgriCell-Prothioconazole release profile between 22-72% total release over 21 days. Finally, we have completed two efficacy testing trials for the AgriCell formulations against conventional product Proline in an in vitro fungal plant pathogen model and a greenhouse residual activity trial on soybean leaflets. Results suggest AgriCell-prothioconazole formulations in both dry and wet forms applied at 1 ppm showed better inhibitions than Proline for controlling growth of model fungal pathogens on petri plates. Additionally, greenhouse experiments demonstrated that AgriCell- prothiconazole formulations showed significant residual activity of prothioconazole on soybean leaflets after 7 days incubation in Petri dishes. Overall, AgriCell-Prothioconazole formulation showed improve active ingredient delivery (+60%) and higher retention of the active ingredient (+140%) upon stressing environmental conditions, such as rain events, when compared with commercial standard Proline (active ingredient prothioconazole). Furthermore, we have translated our encapsulation process to develop the AgriCell-Biofungicide, which has >70% mass loading of thyme oil and controlled release properties similar to the prothioconazole formulation. The efficacy of the AgriCell-biofungicide prototypes was studied in greenhouse and field trials across a range of plant disease models to fully demonstrate the AgriCell's ability to improve the application of agrichemicals. The results of the AgriCell-biofungicide testing demonstrates that the AgriCell enhances efficacy of thyme oil so that it can replace conventional fungicides in certain applications or be used as a rotational partner/tank mix in other applications. The results of the work have demonstrated that the AgriCell encapsulation technology can significantly improve the application of agrichemicals. By working with less stable agrichemicals, specifically biological, plant essential oils, we have been able to demonstrate the versatility and encapsulation advantages that the AgriCell technology can offer. We have shown controlled release properties that the AgriCell-biofungicide provides for thyme oil, demonstrating how the AgriCell formulation of thyme oil enhances the application of thyme oil and offers effective control across a wide range of plant-disease models as a stand-alone treatment. We hage also demonstrated the potential for the AgriCell-biofungicide to be applied effectively as a rotational partner that can outcompete the current conventional gold standards in strawberry field trials that experience high disease pressure. We have also assessed the efficacy of the AgriCell-biofungicide in row crops, suggesting that it can be used as tank mixture or rotational partner to reduce the application frequency of conventional fungicides in the traditional agriculture space. Altogether, the results from our Phase I work show that the AgriCell encapsulation technology can improve the application of agrichemicals, particularly those that necessitate enhanced stability in order to be effective in the field. Due to regulations and environmentally conscious consumer demand, it is likely that the production and sale of biologically derived or biocompatible microencapsulation technologies, like the AgriCell, will account for most of the growth of the microencapsulation market in the coming decade. This presents an opportunity for the AgriCell to be used as an encapsulation and formulation technology to improve the delivery of prothioconazole and other conventional fungicides/pesticides. Additionally, the work demonstrates the commercial opportunity for the AgriCell formulation technology to enhance the delivery of tolerance, exempt, biorational AIs and replace the use of conventional pesticides/fungicides in certain cases. With the current market trends in mind, the AgriCell-biofungicide provides further commercial opportunity to meet the increasing demand for more sustainable, biological crop protection alternatives that growers can rely on.

Publications

  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2022 Citation: S. Madrigal-Carballo et al. (2022). "The AgriCell: A Novel Bio-Based Microencapsulation Technology to Improve Crop Protection". Invited oral presentation on AGRO Division Symposium on "New Companies in Crop Yield", ACS 2022 Fall Meeting, Chicago, IL