Source: KWJ ENGINEERING INC. submitted to NRP
ULTRALOW POWER SENSORS FOR FIREFIGHTER SAFETY AND MONITORING OF SURROUNDING AIR QUALITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1024296
Grant No.
2020-33530-32997
Cumulative Award Amt.
$599,896.00
Proposal No.
2020-08021
Multistate No.
(N/A)
Project Start Date
Sep 1, 2020
Project End Date
Aug 31, 2023
Grant Year
2020
Program Code
[8.1]- Forests & Related Resources
Recipient Organization
KWJ ENGINEERING INC.
8430 CENTRAL AVE STE C
NEWARK,CA 945603457
Performing Department
(N/A)
Non Technical Summary
Wildland fires produce a significant amount of air pollution, often over very large areas. Wild fires produce significant air pollution, including VOCs such as formaldehyde and other aldehydes, CO, O3, nitrogen oxides (NOx), SO2, and particulate matter (PM). These pollutants pose health and safety risks to first responders, as well as residents in nearby areas and downwind communities. Also, wild fires are increasing in size and intensity, and the fire season is growing longer.KWJ has developed a line of small, low-cost yet accurate electrochemical gas sensors, with very low-power electronics. KWJ is also working with several collaborators to develop of an ultralow power sensor for monitoring atmospheric "ultrafine" particulate. For particulate, we propose to develop a miniature, extremely low-power electrostatic PM monitor by integrating our patented "diffuse plasma ionization sources" (DPIS) with electrostatic plates for fractionation and measurement of particulate.We propose to develop and test a low-power and lightweight monitor which can be deployed in distributed networks of stationary as well as wearable/mobile sensor modules will provide greatly enhanced air quality and personal exposure monitoring. We will integrate gas and particulate sensors into a single module equuiped wirh WiFi or cellular communication to local mobile devices or a cloud data management system.. As mobile pollutant/hazard monitoring platforms gain acceptance across the health and safety industry and with consumers the number of potential applications is also increasing. Applications for such a small, ultralow power, broad spectrum package of gas and particle sensors include urban pollution monitoring, source and perimeter monitoring on and around refineries and chemical facilities, and confined space monitoring in busy enclosed spaces such as subways and train stations.
Animal Health Component
33%
Research Effort Categories
Basic
33%
Applied
33%
Developmental
34%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1220499200033%
1330410200033%
4040499202034%
Goals / Objectives
KWJ has developed a line of small, low-cost yet accurate electrochemical gas sensors, with very low-power electronics. KWJ is also working with several collaborators to develop of an ultralow power sensor for monitoring atmospheric "ultrafine" particulate. For particulate, we propose to develop a miniature, extremely low-power electrostatic PM monitor by integrating our patented "diffuse plasma ionization sources" (DPIS) with electrostatic plates for fractionation and measurement of particulate.We plan to integrate the gas and particulate sensors into a single, low-power and lightweight package which can be deployed in distributed networks of stationary as well as wearable/mobile sensor modules. This will provide greatly enhanced safety and personal exposure monitoring for wildland firefighters as well as air quality monitoring for neighboring towns and residences. As mobile pollutant/hazard monitoring platforms gains acceptance across the health and safety industry and with consumers, the number of applications is rapidly increasing. In a ddition to emergency responders, applications for such a small, ultralow power, broad spectrum package of gas and particle sensors include urban pollution monitoring, source and perimeter monitoring on and around refineries and chemical facilities, and confined space monitoring in busy enclosed spaces such as subways and train stations.
Project Methods
1. Efforts:We propose to design and fabricate a multi-sensor"Multi-Hazard Monitor" (MHM) which integrates the 5 amperometric gas sensors with CO2 , particle, and VOC sensors.We will evaluate the benefits and trade-offs of pump-drawn sampling vs diffusion. Drawn sample flow increases sensitivity and often decreases response time, at the expense of power, space and cost. We will measure the effects of sample velocity and pressure on the sensitivity, response time and stability of sensor readings. .Develop a Data mangement platform: KWJ will discuss the desired logging frequency and other desired parameters with the USDA technical representatives. Sensor and software development will be guided by deployment requirements: operation time, logging /update frequency, mobility (for mobile deployment and UAV flight capabilities), algorithms for plume tracking and source detection, and strategies for rapid analysis consistent with response guidelines.In parallel, KWJ will work with Ga Tech and the Univ of MN develop a portable sensor able to infer the size distribution functions of particles from combustion processes. We will design and optimize an electrical sensor which combines our distributed plasma ion source (DPIS) with a size classifier inspired by parallel plate different mobility analyzers.2. Evaluation:Initially, KWJ will conducted thorough evaluation of the prototype monitor in conrolled conditions in our laboratory. We will evalaute accuracy and repeatability of the senso package using calibration gases and reference analyzers, under a range of temperature and RH conditions.We will then coordinate with the local Alameda county fire departments to test the prototype MHM at one of their controlled burns in the Bay Area. These tests will evalaute the useability of the monitors by non-specialists, the ruggedness of the hardware and reliability of data communications.After evalution and making any needed modifications to the prototypes, we will coordinate with USDA and US Forest Service personnel to evaluate one or more MHM modules at one of the US Forest Service field laboratories.This testing will evaluate the monitors first in simulated fire conditions in their Fire Science Laboratory. This lab is equipped with FEM monitors for gases and particulate, and allows the evaluators to collect air measurements from both regulatory-grade and the KWJ MHM and determine their performance capabilities during actual, controlled wood fires.Additional testing will be done at one of the US Forest Service stationary or mobile labs near wildfire prone areas. We will collect data and compare the performance of the KWJ monitors with regulatory monitors during wildfire smoke impact events.

Progress 09/01/20 to 08/31/23

Outputs
Target Audience:Our effort is geared toward the firefighter and emergency responder community, as well as health professionals and the public in general. Our efforts to develop inexpensive, reliable air quality monitors for wildfire safety applications will result in devices that may be used in a variety of outdoor and indoor applications. We are currently working with partners who are interestested in a range of applications - from indoor air and ventilation control, ambient outdoor air quality in rural andsmaller farmers and urban areas, to vineyard owners for protecting the health of the workers as well as the quality of the crops. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?* This project provided the opportunity for our engineering staff to gain expertise in 3D CAD and 3D printing of prototype parts and cases * The project also provided experience in integrating data from multiple wireless devices into a cloud database and user "dashboard" development. * The project provided opportunities for the electrical engineers to gain experience in ultra-low power electronic design as well as "machine learning". How have the results been disseminated to communities of interest?We have been talking directly with potential end users (firefighters, "data as a service" providers, and agricultural researchers. We have presented results at several conferences and published one journal articleto date. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The initial prototype monitor includes sensors for particulate, CO2, VOCs, and toxic gases including CO, NO2, SO2, and ozone. We integrated the KWJ CO, NO2, SO2 and ozone gas sensors, plus Sensirion's SCD30 CO2 and SPS30 PM sensors, with necessary electronics into a single package. The objective for lowest cost and power is to reduce the number of continuously powered sensors to the minimum needed for definite detection and monitoring of a wildfire. Ideally, one or two of the electrochemical sensors will provide definitive alerts of possible fires, which will then increase the sampling rate of the PM - and possibly VOC sensor - for confirmation. During Year 1 of the Phase II we evaluated emission data from simulated fires both in-house and data obtained thru our collaboration with Thingy, LLC and the US EPA using a variety of wildland fuels. During Years 2 and 3, the sensors - including improved CO and SO2 sensors from SPEC - were deployed outdoors, and pollutant levels monitored in several locations over a 1 year period.Emission data from nearby wildland fires indicate strong correlation between
Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2023 Citation: https://www.morressier.com/o/event/63c18f0aeea665001900c0a6/article/642afd9624492a00128e8b6b?contentLibrary=ACS&contentLibraryTitle=American+Chemical+Society&from=%2Flibrary%2FACS
  • Type: Conference Papers and Presentations Status: Published Year Published: 2023 Citation: SMSI 2023, Nuremberg, Germany, Poster, https://www.ama-science.org/proceedings/details/4474
  • Type: Conference Papers and Presentations Status: Published Year Published: 2023 Citation: ISES 2023, Chicago, Poster (August 27-31, 2023)


Progress 09/01/21 to 08/31/22

Outputs
Target Audience:Wildfire Researchers, air quality managers and concerned public/citizen scientists make up the core of the target audience. Changes/Problems:Some engineering effort was re-allocated from fabrication of a 2nd iteration of the field-rugged case for the sensor node, and devoted to development of an alternative front-end electronics package due to cost and unavailability of the original digital circuitry used in the SPEC sensor module. This did not interrupt the field evaluations, and resulted in a 2nd generation DGS package with lower cost and broader supply chain. What opportunities for training and professional development has the project provided?KWJ staff has been learning and developig machine learning (AI) techniques to incorporate data from a network of sensors over time to develop spatial and temporal modelling to improve accuracy of data. How have the results been disseminated to communities of interest?KWJ staff has presented results at several conferences and symposiums. A full list of papers and presentations will be included in the Final Report. What do you plan to do during the next reporting period to accomplish the goals?Based on the analysis of the results, improved calibration and continuous update algorithms will be inorporated into the data managment system. KWJ has developed partnerships with several companies who already have established data management platfoms. KWJwill focus on sensor and hardware optimization, and the partners will manage the back-end management and user dashboard.

Impacts
What was accomplished under these goals? Air quality monitors incorporating SPEC printed gas sensors and low power PM sensors were deployed at several locations in the west and northwest. Data was collected alongside co-located FRM monitors. Data is currently being analyzed and will be reported in the Final Report.

Publications


    Progress 09/01/20 to 08/31/21

    Outputs
    Target Audience:Our effort is geared toward the firefighter and emergency responder community, as well as health professionals and the public in general. Our efforts to develop inexpensive, reliable air quality monitors for wildfire safety applications will result in devices that may be used in a variety of outdoor and indoor applications. We are currently working with partners who are interestested in a range of applications - from indoor air and ventilation control, ambient outdoor air quality in rural and smaller urban areas, to farmers and vineyard owners for protecting the health of the workers as well a the quality of the crops. Changes/Problems:Several circumstances have contributed to some delays in the project,with a corresponding reduced effort being charged to the project in Year 1.We have, however, develop approaches to mitigate theses issues, and are in position to add the necessary effort to keep the project on track for field evaluationof prototypes Spring-Summer 2022. Continued necessity for remote working, travel restrictions and material unavailability due to continued COVID are having some impact on the needed hands-on collaboration, requiring coordination and shipping of materials between locations. We have implemented weekly web meetings for the entire team, with in person meeting and telecons between the technical team members as needed. There is a severelack of availability of some of the specialized electronic components, combined with tremendously increased pricing for the limited quantities that can be found. For example, the digital potentiostat chip which is the heart of the SPEC DGS module has increased from a manufacturer's price of <$2 to spot prices of >=$100! It appears that this is due to a combination of reduced production by manufacturers, as well as apparent hoarding/marking up by 2nd-party resellers. As discussed earlier, KWJ is working with SPEC sensors to develop an alternative potentiostat of comparable performance using discrete components. We are still awaiting receipt of two fully outfitted AQ monitors and gateways from our partner, shipping is delayed due to availability of electronic components. These shortages and tremendous cost increases are impacting both our ability to get components needed to build the prototype monitors, but also potentially impacting the end cost of the monitor and our goal of introducing a much more affordable air quality monitor for firefighter safety and distributed air quality monitoring. Our engineers are looking at alternative chips such as the Analog Devices potentiostat which, though more expensive, seem to be more readily available. We are also evaluating the time and effort needed to redesign the circuitry using discrete components. This would be a safer path, relying less on very specific components, but will result in bulkier, less flexible circuits, likely causing us to need multiple versions of the boards rather than the single board with programmable bias, gain, etc., that is possible with the newer integrated digital components. What opportunities for training and professional development has the project provided? This project is providing the opportunity for our engineering staff to gain expertise in 3D CAD and #Dd priniting of protoype parts and cases The project is also providing experience in integrating data from multiple wireless devices into a cloud database and user "dashboard" development. How have the results been disseminated to communities of interest?We have been talking directly with potential end users (firefighters, "data as a service" providers, and agricultural researchers. We have presented results at one conference and submitted one article for publication to date. What do you plan to do during the next reporting period to accomplish the goals?Long-term testing of Field Units Deployed Outdoors: Beginning Fall of 2021, we plan to have 3-4 monitors deployed outdoors in the SF Bay area - 2 in Newark, 1 in Livermore, and a 4th located at various locations, coordinating with the local fire departments during prescribed burns. These monitors will be a combination of the KWJ prototypes (both 5-gas and 2-gas plus PM) and the commercial field versions we are jointly developing with Thingy, LLC, our initial commercial partner. We plan to collect ambient data for several months over the winter and spring, during periods of low wildfire occurrence. The monitors will be located as close as possible to an EPA or Bay Area Air Quality Mgmt. District (BAAQMD) air quality monitoring station. Design of Alternative electronics for the electrochemcial sensors: Due to the extreme shortage of chips and other electronic integrated components caused tothe manufacturing supply-chains by the COVID pandemic, several key components of the SPEC Sensors DGS digital potentiostat are back ordered by the vendor for 9-12 months. Available quantities of these components are being sold by resellers at costs 50-100X the manufacturer's list price. KWJ is going to evaluate alternative circuit designs, using more standard, discrete components. This unanticipated effort will done in parallel with continued evaluation of monitors using SPEC DGS modules we had already purchased. Gas Sensor Evaluation and Improvement: KWJ Engineering's primary technical strength is in the area of gas sensors - design, engineering and application. By partnering with SPEC sensors for sensor manufacture, and partners like Thingy, LLC to provide the telecommunications, networking, and embedded hardware expertise, KWJ can focus on sensor improvement and package design to get the highest performance possible from low-cost, near-zero power gas sensors. With the improvements in S/N and lower detection limit, we are observing new limitations to the accuracy of the SPEC gas sensors. Two issues which are potential hurdles for accurate detection at low ppb-levels are temperature effect on the zero current, and cross-sensitivity of pollutants present in higher concentrations on a given sensor. Zero Temperature Coefficient (ZTC): We plan to acquire sets of SPEC sensors from multiple build dates and evaluate the magnitude and uniformity of the ZTC across multiple sensors and batches. Ideally, the ZTC should be as ssmall as possible, practically we are working with SPEC sensors to improve the uniformity of the ZTC to allow standard compensation coefficients rather than having to perform a multi-temperature zero calibration for every sensor. Cross-sensitivity: for trace gases including SO2, O3 and NO2, which are typically present in low ppb levels - and health effects are of concern below 100ppb - it is important to have the highest selectivity possible, with minimal interfering components. We have observed ~1-2% cross-sensitivity to CO by the SO2 sensor, corresponding to 10-20ppb equivalent response to a 1ppm CO level. We have also observed diurnal response on both the O3 and NO2 sensors when placed outdoors. These response appears to correlate with other parameters including temperature, CO level, and VOCs. CO and temperature have been eliminated as possible causes by testing each parameter individually in the laboratory. NO has also been discounted as the response is observed even while NO is undetected by the reference analyzer. Laboratory work will include investigating interferences and other possible causes of baseline shift, including other oxides of nitrogen and common outdoor VOCs - which are generated by traffic, industry, combustion of fuels as well as wildfires. Fabrication, Test and Evaluation of Electrostatic UF PM Sensor: KWJ will continue the work with Ga Tech and the University of MN to iterate the design of the MEMS resonator mass sensor. Dr. Hesketh's team at Ga Tech hasmodelled the resonator, and based on the initial results obtained with the first iteration over the summer of 2021, are evaluating design modifications. Based upon the results of the evaluation of the 1st prototype, a second prototype with adjusted dimensions will be manufactured and tested for funtionality at Ga Tech and the Univ of MN. Dr. Hogan's Team at the Univ of MN Aerosol Laboratory will provide design input and conduct performance testing of the structures once fabricated. Samples of the second prototype with adjusted dimensions will be provided to Dr Hogan's laboratory, for a full evaluation of performance.Subsequent to response function determination and charge distribution measurement, we will be able to understand the limits of the detection of the BAR?integrated electrostatic classifier. We will also be able to define how a combined plasma ionizer?electrostatic classifier should be operating in field settings, as well as the optimum manner to describe size distributions with it (i.e. as the instrument only has three or four channels, we will seek to apply a simplified data inversion routine to determine approximate particle mass concentrations in 4 different size bins). UMN will carry out intercomparison studies of the electrostatic classifier system to a conventional DMA?condensation particle counter system, operated as an SMPS.

    Impacts
    What was accomplished under these goals? The initial prototype monitor includes sensors for particulate, CO2, VOCs, and toxic gases including CO, NO2, SO2, and ozone. We integrated the KWJ CO, NO2, SO2 and ozone gas sensors, plus Sensirion's SCD30 CO2 and SPS30 PM sensors, with necessary electronics into a single package. The objective for lowest cost and power is to reduce the number of continuously powered sensors to the minimum needed for definite detection and monitoring of a wildfire. Ideally, one or two of the electrochemical sensors will provide definitive alerts of possible fires, which will then increase the sampling rate of the PM - and possibly VOC sensor - for confirmation. During Year 1 of the Phase II we evaluated emission data from simulated fires both in-house and data obtained thru our collaboration with Thingy, LLC and the US EPA using a variety of wildland fuels. Research Findings or Results: Emission data from fires indicate strong correlation between
    Publications

    • Type: Conference Papers and Presentations Status: Accepted Year Published: 2021 Citation: 18th IMCS 2021 Meeting, May 30 â¿¿ June 3rd 2021: â¿¿Ultralow Power Sensor Package for Early Warning of Wildland Fires,⿝ Joseph R Stetter, M. W. Findlay, D. Peaslee, Scott Waller and Andrew Smallridge
    • Type: Journal Articles Status: Awaiting Publication Year Published: 2021 Citation: â¿¿Distributed Sensors for Wildfire Early Warnings,⿝ M. Findlay, D. Peaslee, J.Stetter, Scott Waller, and Andrew Smallridge; Journal of the Electrochemical Society