Source: UNIVERSITY OF KENTUCKY submitted to NRP
THE SCIENCE AND ENGINEERING FOR A BIOBASED INDUSTRY AND ECONOMY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1018315
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
S-OLD 1075
Project Start Date
Nov 16, 2018
Project End Date
Sep 30, 2023
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
UNIVERSITY OF KENTUCKY
500 S LIMESTONE 109 KINKEAD HALL
LEXINGTON,KY 40526-0001
Performing Department
Biosystems & Agricultural Engineering
Non Technical Summary
Objective 1 (J. Shi)Non-technical summary:Industrial hemp (Cannabis sativa L.) is a commodity crop grown in many U.S states for various applications, with recent legalization reforms and greater interest in commercial cultivation infusing new incentives towards hemp related research. Despite existing applications of industrial hemp-based fiber and oil products as well as hemp-based biofuels and bioproducts, several key questions remain for the technical and economic feasibility of using hemp as a bioenergy crop. Hence, the aim of the study is to combine agronomy, laboratory, and economic analysis approaches to evaluate and compare the potential of eleven industrial hemp varieties. These combined evaluations illustrate industrial hemp's potential to become a promising regional commodity crop for producing both biofuels and value-added products.Objective 2 (J. Shi)Non-technical summary:Converting lignin to value added products at high yields provides an avenue for making cellulosic biorefineries more profitable. This study provides insight into the types of lignin-derived compounds that confer antimicrobial activities, and a potential novel use for the bio-oils derived from lignin depolymerization.Objective 2 (S. Nokes)Non-technical summary:This project aims to link the processing/storage of red clover containing isoflavones to the bioavailability of isoflavones to ruminants. Red clover has been shown to be a potential source of isoflavones, which have positive health benefits to ruminants. However to date no study has looked at the relationship between isoflavone concentration in the legume tissue to processing/storage conditions of the clover. While investigators have analyzed the effect of isoflavone concentration in red clover during ensiling, little is known about the effect of storing red clover in bales, which is an actual replication of storage conditions on farms. This project aims to analyze different storage conditions, with varying drying rates, in order to determine an optimum storage condition for preserving isoflavone content in red clover.Objective 3 (J. Shi, S. Nokes and M. Montross)Combining process modeling and process design with economic evaluation, techno-economic analysis (TEA) assists to assess economic feasibility of a process strategy and provide guidance to research, investment and decision-making.The results will allow an assessment of the technical maturity and cost of the individual steps and overall process.
Animal Health Component
80%
Research Effort Categories
Basic
(N/A)
Applied
80%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4021642202030%
5111730202030%
4031799200040%
Goals / Objectives
Develop deployable biomass feedstock and supply knowledge, processes and logistics systems that economically deliver timely and sufficient quantities of biomass with predictable specifications to meet efficient handling, storage and conversion process requirements Research and develop technically feasible, economically viable and environmentally sustainable technologies to convert biomass resources into chemicals, energy, materials in a biorefinery methodology including developing co-products to enable greater commercialization potential. Perform system analysis to support and inform development of sustainable multiple product streams (chemicals, energy, and materials) and use the insights from the systems analysis to guide research and policy decisions
Project Methods
Objective 1 (J. Shi)Methods:Experimental data for the eleven hemp varieties via dilute acid pretreatment, enzymatic hydrolysis and fermentation showed an ethanol yield of 70-90 gallons /dry ton hemp stems. Highest ethanol yield of 91.1 gallons /dry ton hemp stems was observed from Futura 75, while lowest ethanol yield of 70.6 gallons /dry ton hemp stems was obtained in Codimone. Based on the agronomic data, the per hectare yield for fiber only variety ranged 2933 kg to 8340 kg, while for the dual variety it ranged 3582 kg to 7665 kg. Agronomic data of per hectare yield of industrial hemp stem alone was at a similar level to the other energy crops such as switchgrass and sorghum; while the hemp plants may require reduced inputs. In addition to the stems, field trial for the dual variety also showed a grain yield of 1082 kg/ha for Bialobrzeskie, whereas Santhica 27 obtained a grain yield of 554 kg/ha. Further cost analyses making biofuels from hemp grains and hemp stem into consideration will be performed to improve the stigma surrounding its application towards environmentally friendly purposes when compared to other crops.The Kentucky Department of Agriculture (KDA) oversees a well-established industrial hemp pilot program that operates under Kentucky Revised Statutes 260.850-260.869, and Section 7606 of the 2014 Farm Bill. Kentucky's pilot program allows for the cultivation, harvest and processing of hemp by participants who receive a license from the KDA. The University of Kentucky is licensed by the KDA to conduct hemp research and all participating investigators report their activities annually to the department. The activities that will be conducted as part of this multistate project are all allowable under the pilot program. As an applicant for Hatch Multistate funding, the university has certified that it will comply with all terms and conditions set forth by the state ralted to industrial hemp.Objective 2 (J. Shi)Methods:This study aims to fractionate and depolymerize alkali treated corn stover lignin to bio-oils utilizing 1) a reductive process of catalytic transfer hydrogenolysis (CTH) in supercritical ethanol with a Ru/C catalyst and 2) an oxidative process of peracetic acid treatment. The biooils derived from each process were then sequentially extracted utilizing hexane, petroleum ether, chloroform and ethyl acetate as solvents in order of less polar to polar. The raw bio-oils and sequentially extracted fractions were compared for differences in monomeric and oligomeric phenolic compounds via gel permeation chromatography and GC/MS. Antimicrobial properties of these fractions were screened against gram-positive (Bacillus subtilis, Lactobacillus amylovorus, and Staphylococcus epidermidis) and negative bacteria (Escherichia coli) and yeast (Saccharomyces cerevisiae) by examining inhibitions to microbial growth.Objective 2 (S. Nokes)Methods:This study aims to store the red clover in miniature bales with a density of 120kg/m3 in controlled environment chambers of 25°C and relative humidities of 40%, 60% and 80%. Quantifying the changing concentration of isoflavones in the legume tissue will provide information related to drying rate and isoflavone concentration reduction in red clover. Drying rate effects on fresh clover will be investigated, followed by the effects of storage conditions on the retention of isoflavones in the dried hay.Objective 3 (J. Shi, S. Nokes and M. Montross)Methods:We will conduct preliminary evaluations of the feedstock logistics and economic potential of the proposed co-production strategy to aid the process design and optimization to reduce the cost of biofuels through coproducing lignin-derived chemicals andmaterials. A process flow diagram will be developed using a simulation software such as Aspen Plus for the whole process to include unit operations such as feedstock preprocessing, biomass fractionation, lignin valorization, chemical recycling, and waste handling to calculate the energy and mass balances.

Progress 10/01/19 to 09/30/20

Outputs
Target Audience:Target audiences include the biofuel and bioproduct research community, the farmers and processors, and biotechnology industry. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Through the support of S-1075, six graduate students (including three minority and two female students) were trained. Trainees Ryan Kalinoski, PhD candidate Rilwan Oyetunji, PhD candidate Toby Adjuik, PhD student Can Liu, PhD Student Julia Parker, MS student Jameson Hunter, MS student How have the results been disseminated to communities of interest?The research outcomes were presented at international conferences and published as journal articles. The results of antimicrobial and biocontrol related study were presented at the annual meeting of ASABE and other professional societies. What do you plan to do during the next reporting period to accomplish the goals?We will continue to explore lignin derived antimicrobial compounds. We will also continue to investigate the other activities proposed in the Objective B. Graduate students will be trained.

Impacts
What was accomplished under these goals? Objective A: Develop deployable biomass feedstock and supply knowledge, processes and logistics systems that economically deliver timely and sufficient quantities of biomass with predictable specifications to meet efficient handling, storage and conversion process requirements. N/A Objective B: Research and develop technically feasible, economically viable and environmentally sustainable technologies to convert biomass resources into chemicals, energy, materials in a biorefinery methodology including developing co-products to enable greater commercialization potential. 1) The Impact of Red Clover Drying Rate and Storage Conditions on Isoflavone Bioavailability Isoflavones are biologically active plant secondary metabolites that have various benefits in humans and animals. Benefits of isoflavones derived from forage plants fall into the categories of natural products, nutraceuticals, natural feed additives and functional feeds. Isoflavones have been seen to serve as anticarcinogens due to their antioxidant properties. They have also been seen to reduce cardiovascular diseases and reduce hot flashes in menopausal women. In ruminants, biomass isoflavones derived from forage plants, like red clover, have been seen to improve meat quality, reduce acidosis, improve fiber digestion, increase muscle mass ratio, and promote weight gain. The aim of this project is to add value to red clover, by studying how different drying and storage conditions sustain red clover isoflavones before it is fed to ruminants. This study is important because red clover grows only in the summer and it is necessary to feed it to ruminants, as stored hay, during the Fall and winter seasons. An ex-vivo study is also going to be done to further understand how the ruminant's digestive system responds to the various drying conditions used to dry the red clover before its stored. 2) Application of bio-based super absorbent polymers (hydrogels) for efficient soil water management and improved soil health The productivity of crops depends to a large extent on the ability of soil to provide the right amount of water to the growing plants while supporting beneficial soil microorganisms. Hydrogels have emerged as a viable option to use in retaining rain and irrigation water which is made available to the crop as soil dries. This project seeks to utilize lignin-based hydrogels as a means of efficiently managing soil water availability while acting as carriers of beneficial soil microorganisms. Lignin is a by-product of the bio-refinery industries, so lignin is relatively inexpensive to obtain and use for the synthesis of hydrogels. Many studies have used hydrogels for soil water management, however synthetic hydrogels are expensive and have slow biodegradation rates. There is a dearth in knowledge about how lignin hydrogels will affect soil moisture retention and beneficial microbes like Rhizobia. Further research is thus needed to quantify the performance of lignin-based hydrogels as soil amendments for increasing soil water retention and acting as beneficial microbial carriers. The use of lignin as a source of hydrogel production will eventually lead to the reduction of waste streams of lignin from biorefineries and potentially be a means of carbon sequestration by returning carbon to the soil. 3) Solid State Cultivation of Biocontrol Microorganisms As an effort to valorize natural resources for agricultural uses, we investigated the production of biocontrol agents using solid state cultivation of two model biocontrol microorganisms (Bacillus pumilus and Streptomyces griseus). In this study, "the effects of cultivation parameters such as initial moisture content, water activity, and cultivation time on microbial growth and spore production were studied. Furthermore, texture profile analysis was performed to test the stress and strain curve and the hardness and stickiness of the substrates. The greatest spore production occurred at 50% moisture content with millets as a substrate, yielding a count of 1.34 × 108 spores/g-wet-substrate enumerated with plate count analysis and 1.70 × 108 events/g-wet-substrate using flow cytometry analysis. Substrate texture profile was highly correlative to the initial moisture content and substrate type and all proved to be essential process variables in controlling the bacterial growth and sporulation during SSC processes." (this work has been published as a journal article in MDPI Fermentation Journal) 4) Lignin derived antimicrobial compounds Overuse of antibiotic agents in agriculture sectors has become a growing issue. On the other hand, as a natural source of phenolic compounds, lignin plays an important role in plant defense. We examined lignin derived phenolic compounds for their antimicrobial properties. In this study, "purified alkali-enzymatic corn stover lignin (AEL) was depolymerized by catalytic transfer hydrogenolysis using supercritical ethanol and a Ru/C catalyst, generating a bio-oil stream at high yields. Sequential extraction using hexane, petroleum ether, chloroform, and ethyl acetate extracted the raw bio-oil into 5 fractions at 50.7-5.8 wt% yields of total bio-oil in the order of chloroform > hexane > petroleum ether ≈ water > ethyl acetate. Extraction efficiency followed the trend that the first solvent used in each change in polarity during sequential extraction had the highest percentage of products extracted. Molecular weights of the raw bio-oil and sequential extraction fractions (SEF) were much lower than the purified AEL, demonstrating depolymerization of lignin into low molecular weight products. The monomers in the bio-oil fractions contained primarily alkylated phenols, hydrogenated hydroxycinnamic acid derivatives, syringol and guaiacol-type lignins. Results suggest that the total monomer concentration and the presence of specific monomers (i.e., syringyl propane) may correlate to the antimicrobial activity, but the exact mode of action or antimicrobial activity caused by the complex mixtures of monomers and unidentified oligomers remains unclear." (this work has been published as a journal article in ACS Sustainable Chemistry and Engineering) Objective C: N/A

Publications

  • Type: Journal Articles Status: Under Review Year Published: 2020 Citation: Kalinoski RA, Li, W, Mobley J, Asare, S, Dorrani, M, Lynn B, Chen X, Shi J (2020) Antimicrobial properties of corn stover lignin fractions derived from catalytic transfer hydrogenolysis in supercritical ethanol with a Ru/C catalyst, ACS Sustainable Chemistry & Engineering, accepted
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: GY Lee, W Li, UM Chirwa, J Shi (2020) Effect of substrate characteristics on the growth and sporulation of two biocontrol microorganisms during solid state cultivation. Fermentation, 6, 69
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: L Das, W Li, LA Dodge, JC Stevens, DW Williams, H Hong, C Li, AE Ray, J Shi (2020) Comparative evaluation of industrial hemp cultivars: agronomical practices, feedstock characterization and potential for biofuels and bioproducts, ACS Sustainable Chemistry & Engineering, 8, 16, 62006210
  • Type: Conference Papers and Presentations Status: Published Year Published: 2020 Citation: Toby Adjuik, Ole Wendroth, Michael Sama. The Effect of Different Moisture Content Super Absorbent Polymer on Water Retention of a Silt Loam Soil. ASABE Annual International Meeting, Online. Poster Presentation. July 2020.
  • Type: Conference Papers and Presentations Status: Published Year Published: 2020 Citation: Ryan Kalinoski Jian Shi. Controlling Bacterial Contamination during Fuel Ethanol Fermentation by Utilizing Thermochemical Depolymerized Lignin Bio-Oils, ASABE Annual International Meeting, Online. On-demand Oral Presentation. July 2020.
  • Type: Conference Papers and Presentations Status: Published Year Published: 2019 Citation: Kalinoski R.M., Shi J. et al., 2019. Comparative Evaluation of 11 Industrial Hemp Varieties as Potential Energy Crops, the Hemp Field Day, Lexington, KY. Aug 23.


Progress 11/16/18 to 09/30/19

Outputs
Target Audience:The biomass research community. Farmers that are interested in crops such as hemp, switchgrass, and biogas. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Graduate students trained:Hunter, Jameson;Kalinoski, Ryan;Liu, Can; Oyetunji, Rilwan;Parker, Julia;Vin-Nnajiofor, Makua;Zhang, Yuxuan;Adjuik, Toby;Lopez, Gary; Dixon, Seth. Undergradaute student trained:Nguyen, Truc How have the results been disseminated to communities of interest?The results have been presented at professional conferences including the annual international meeting of the American Society of Agricultural and Biological Engineers; Symposium on Biotechnology for Fuels and Chemicals; annual meeting of the American Institute of Chemical Engineers. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Objetive 1: Comparative Evaluation of Industrial Hemp Cultivars: Agronomical Practices, Feedstock Characterization and Potential for Biofuels and Bioproducts:Industrial hemp has gained resurgent interest recently for applications in various sectors. This study evaluated 11 different industrial hemp [6 fiber-only and 5 dual-purpose (fiber and grain)] cultivars and compared their potential as a commodity crop for biofuel and bioproducts via combined agronomical, experimental, and economic analysis approaches. Composition analyses suggest large variations on the glucan, xylan and lignin contents among the tested hemp cultivars while the theoretical ethanol yields ranged from 91 to 101 gallons/dry ton hemp stems predicted based on the glucan and xylan contents. Results from dilute acid pretreatment and enzymatic hydrolysis suggest practical ethanol yields of 70-91 gallons /dry ton hemp stems, with the highest ethanol yield of 91.1 gallons /dry ton hemp stems from the Futura 75 cultivar and the lowest of 70.6 gallons /dry ton hemp stems from the Codimone cultivar. Based on the agronomic data, the per hectare hemp stem biomass yield ranged 2933 kg to 8340 kg for fiber-only cultivars, while 3582 kg to 7665 kg for the dual-purpose cultivars. In addition to the stems, field trial for the dual-purpose cultivars showed grain yields ranges from 555 to 1083 kg/ha. Preliminary cost analysis indicates that overall dual-purpose cultivars have advantages over fiber-only cultivars in terms of potential per hectare gross profit, with Bialobrzeskie and NWG 331 being the highest among all tested cultivars. These combined evaluations illustrate that industrial hemp has a significant potential becoming a promising regional commodity crop for producing both biofuels and value-added products. Objetive 2: Natural deep eutectic solvent mediated extrusion for continuous high-solid pretreatment:Several deep eutectic solvents (DESs) have been demonstrated to be highly effective for biomass pretreatment, combining the advantages of simple synthesis, relatively low chemical cost and better biocompatibility as compared to certain ionic liquids. However, low biomass loading reported in literature hinders its practical use. In this study, a twin-screw extruder was used for pretreating biomass sorghum bagasse at solid loadings up to 50%, mediated by a neutral pH DES, choline chloride: glycerol (ChCl:Gly). This continuous extrusion process led to high glucose and xylose yields of >85% from enzymatic saccharification of the pretreated sorghum. A combination of microscopic, spectroscopic and X-ray diffraction analyses demonstrate high degree of defibration and disruption of the biomass structures; however, little or no change in chemical compositions. Further evidences from gel permeation chromatography (GPC) and NMR spectroscopic analysis indicate that ChCl:Gly-mediated extrusion preserved the basic lignin structure characteristics and showed insignificant differences between extruded biomass at solid loading of 30% and 50%. This study demonstrates the potential of DES-mediated extrusion as a highly effective continuous high-solid biomass pretreatment technology for industrial-relevant applications. Upgrading thermohydrolysis-treated biosolids as granular enzyme supplements for anaerobic digestion:Steam explosion-based thermohydrolysis technique such as the one commercialized by CAMBI® has been applied on a large scale in many municipal wastewater treatment plants across the world for intensified sewage sludge management and Class-A biosolid production. The sterile nature of biosolids as a result of the steam explosion offers new opportunities for culture-based value-added bioproduct which was not possible directly with the untreated sewage sludge. To explore the feasibility of valorizing steam explosion-pretreated biosolids, selected fungal strains were inoculated into the biosolids obtained from the full-scale CAMB® facility at DCWater to produce cellulolytic, lignolytic, lipolytic and proteolytic enzymes possessing commercialization potential for accelerating anaerobic digestion, composting, or even landfill of biosolids. Variables tested and optimized for maximum enzyme production in this study include inoculation ratios, temperatures, C/N ratios, loading rates, and agitation intensity. The produced enzyme-rich granules greatly boosted biogas yield when supplemented to anaerobic digestion of municipal solid wastes. This study opens a new avenue of biosolids valorization using culture-based techniques and demonstrates potential use of biosolids as a bio-augmentation strategy of anaerobic digestion.

Publications

  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Kalinoski, R. M., Shi, J. (2019). Hydrogels derived from lignocellulosic compounds: Evaluation of the compositional, structural, mechanical and antimicrobial properties, (vol. 128, pp. 323-330) Industrial Crops and Products
  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Dodge, L. A., Kalinoski, R. M., Das, L., Bursavich, J., Muley, P., Boldor, D., Shi, J. (2019). Sequential Extraction and Characterization of Lignin-Derived Compounds from Thermochemically Processed Biorefinery Lignins, (5 ed., vol. 33, pp. 4322-4330) Energy & Fuels
  • Type: Conference Papers and Presentations Status: Published Year Published: 2018 Citation: Kalinoski, R., Shi, J., "Exploring Antimicrobial Properties of Lignin Derived Compounds and Materials," 2018 AIChE Annual Meeting, Pittsburg, PA, United States. (October 30, 2018).
  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Li, W., Amos, K., Li, M., Pu, Y., DeBolt, S., Ragauskas, A. J., Shi, J. (2018). Fractionation and characterization of lignin streams from unique high-lignin content endocarp feedstocks, (1 ed., vol. 11, pp. 304) Biotechnology for Biofuels
  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Stevens, J. C., Shi, J. (2019). Biocatalysis in ionic liquids for lignin valorization: Opportunities and recent developments, (pp. 107418) Biotechnology Advances
  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Stevens, J. C., Das, L., Mobley, J. K., Asare, S. O., Lynn, B., Rodgers, D. W., Shi, J. (2019). Understanding laccase-ionic liquid interactions toward biocatalytic lignin conversion in aqueous ionic liquids, ACS Sustainable Chemistry & Engineering
  • Type: Conference Papers and Presentations Status: Published Year Published: 2019 Citation: Liu, C., Wang, Z., Shi, J., "Valorization of Steam Explosion-Pretreated Biosolids for Value-Added Enzymatic Bioproducts.", 2019 ASABE AIM, Boston, MA