Source: UNIVERSITY OF ILLINOIS submitted to
ENGINEERING FOR FOOD SAFETY AND QUALITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
1018264
Grant No.
(N/A)
Project No.
ILLU-698-932
Proposal No.
(N/A)
Multistate No.
NC-_old1023
Program Code
(N/A)
Project Start Date
Nov 15, 2018
Project End Date
Sep 30, 2020
Grant Year
(N/A)
Project Director
Lee, YO, .
Recipient Organization
UNIVERSITY OF ILLINOIS
2001 S. Lincoln Ave.
URBANA,IL 61801
Performing Department
Food Science & Human Nutrition
Non Technical Summary
Microencapsulation is defined as a technology of packaging solids, liquids, or gaseous materials in miniature, sealed capsules that can release their contents at controlled rates under specific conditions. Microcapsules offer the food processor a mean to protect sensitive food components against nutritional loss, utilize otherwise sensitive ingredients, incorporate unusual or time release mechanisms into the formulation, mask or preserve flavors and aromas, and transform liquids into solid ingredients that are easy to handle.Spray drying is the most common and economical technique to produce microencapsulated food materials. Liquids are atomized by centrifugal atomizer or nozzle and immediately dried by hot air flowing in the chamber.A conventional route to form a core-shell structure requires mixing of two immiscible phases in order to generate an emulsion, which is generally an energy intensive process. The emulsion is pumped through an inner channel and transformed into mist by a compressed gas flowing through the outer channel. A three-fluid nozzle has three fluid channels; a center channel for liquid 1 (target material), a middle channel for liquid 2 (wall material), and an outer channel for compressed gas. One of the notable advantages of using a three-fluid nozzle is that the core-shell structure can be formed with a one-step process without requiring any pre-treatments such as pre-mixing or pre-homogenization. Also, it is possible to form a core-shell structure with two miscible materials.So, in this project it is proposed to apply three-fluid nozzle to spray drying to develop an encapsulation technology that is simpler, more versatile, and more economical than the conventional spray drying technology.
Animal Health Component
0%
Research Effort Categories
Basic
25%
Applied
50%
Developmental
25%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5011419202025%
5023470202050%
5011820202025%
Goals / Objectives
Characterize multi-scale physical, chemical and biological properties of food, biological and engineered materials Develop new and sustainable technologies to transform raw materials into safe, high quality, health enhanced and value added foods through processing, packaging and preservation Disseminate knowledge developed through research and novel pedagogical methods to enhance student and other stakeholder learning and practice
Project Methods
Particle formation using redesigned three-fluid nozzleThe original three-fluid nozzle has the same length for the center, middle and outer channels. The revised design has different lengths for each channel so the core material will be encapsulated by the wall material completely. The modification was made at the Electrical & Computer Engineering machine shop at the University of Illinois, Urbana-Champaign.The material to start this project will be whey protein isolate (WPI) as a wall material and anhydrous milk fat (AMF) as a core material. The spray dried microcapsules using the revised nozzle design will be analyzed for morphology and surface oil content. The additional properties of the particles such as water vapor and oxygen permeability will be assessed by the collaborators.

Progress 11/15/18 to 09/30/20

Outputs
Target Audience:This project is targeting the scientific community and product developers who are interested in improving spray dryingand microencapsulation technology. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The graduate students in Food Engineering and Agricultual Engineering will have opportunities to learn about current topicsand network with sicentists and peers. How have the results been disseminated to communities of interest?The information about course offerings was shared with U.S. institutions through the point of contact at eachinstitution. What do you plan to do during the next reporting period to accomplish the goals?The multi-institutional course will be offered and the outcome of the course and the feedback from the instructors and studentswill be shared to improve the course.

Impacts
What was accomplished under these goals? A multi-institutional course for current and emerging topics in food and agricultural engineering has been developed. At theUniversity of Illinois, Urbana-Champaign, it will be offered as FSHN 598 Innovations in Food Engineering in Spring 2021.Here is more information about the course. Course Description: This multi-institutional course provides a broad perspective of innovation as applied to food engineering.The course will provide a general overview and case studies of current and emerging research areas in food and agriculturalengineering and processing by different research groups in the nation. The course will demonstrate the efforts among foodengineers and scientists in the nation to advance engineering knowledge and technologies for the purpose of improving foodsafety, quality and security, and enhance health benefits of food products through extensive research in focused areas. Course Objectives: 1. Familiarize graduate students to current and emerging research areas in food, agricultural engineering,and processing. 2. Provide graduate students general knowledge of emerging food science and engineering topics. 3. Create a peer network of researchers and mentors for professionals. 4. Provide opportunity to connect students with top researchers in food engineering across the U.S. 5. Connection with peers in food engineering area. 6. Get examples of how to organize and transfer complex information to diverse audiences. Learning Outcomes: Upon completion of this course, students will: 1. Become familiar with approaches used in by-product utilization and value-added processing in food andagriculture. 2. Become familiar with the engineering and processing approaches for health. 3. Learn recent developments in engineering and processing in sustainable food systems

Publications


    Progress 11/15/18 to 09/30/19

    Outputs
    Target Audience:This project is targeting the scientific community and product developers who are interested in improving spray drying and microencapsulation technology. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?A graduate student have been trained during the project year. The student hasbeen trained to understand the function of microfluidic chips and how zein self-assembles in the chip. The student also has been trained for various analytical techniques. How have the results been disseminated to communities of interest?The results from this project year have been reported at the Institute of Food Technologists Annual Meeting (IFT 2019). What do you plan to do during the next reporting period to accomplish the goals?The study on zein self-assembly will be carried out more and the diffusion of core material will be analyzed with colleagues in peer institutions. The application of the self-assembly within spray drying will be explored.

    Impacts
    What was accomplished under these goals? During this period, microfluidic chip was used to explore formation of particles using zein self-assembly.The microfluidic chip is a micro-reactor which precisely manipulates and controls fluidic reagents. There are many advantages in using a microfluidic chip including small reagent volume, selectivity, and rapid reaction. Zein is a group of prolamines extracted from corn which can form self-assembled nanoparticles in water or low concentration of ethanol in a microfluidic chip. However, the zein nanoparticles are not stable, especially in a neutral pH solution due to its isoelectric point. The objective of this research was to increase the stability of zein nanoparticles by incorporation of a modified starch via a microfluidic chip. A T-junction configuration of the microfluidic chip was used to fabricate the zein nanoparticle complexes. The dispersed phase was 1% zein in 70% (w/v) ethanol and the continuous phase was a modified starch solution at various concentrations: 0%, 1%, 2.5%, 5%, 7.5%, and 10% (w/w). pH was adjusted to three for both phases. The flow rates were 10 ml/h and 30 ml/h, respectively. Effective diameter, polydisperity index, and turbidity of the zein nanoparticle suspensions were measured. The suspensions were mixed with the same volume of the dissociating reagents (SDS, urea, and DDT) to assess the driving force for the complexes formation. Sodium chloride (0 mM, 25 mM, 50 mM and 125 mM) was added into the nanoparticle suspensions to show the stability of the nanoparticles in various ionic strength environments. The effective diameter increased from 117.8±14.5 to 198.7±13.9 nm as the concentration of the modified starch increased from 0 to 10% (w/w). The polydisperity indexes did not show the significant difference between samples. Both hydrogen bonding and hydrophobic interaction contributed to the formation of the nanoparticle complexes. The turbidity increased as the concentration of the modified starch increased, from 0.343±0.012 to 1.784±0.260 at 600 nm wavelength. Compared with zein nanoparticles, the nanoparticlecomplexes were stable without any precipitation in various sodium chloride concentrations. The improved stability will expand the application of zein nanoparticles as an encapsulation vehicle for many functional compounds.

    Publications

    • Type: Conference Papers and Presentations Status: Published Year Published: 2019 Citation: Xuanbo Liu and Youngsoo Lee. 2019. Fabrication of zein-modified starch nanoparticle complexes via microfluidic chip. IFT Annual Meeting, New Orleans.