Progress 10/01/20 to 09/30/21
Outputs Target Audience:The findings of this research have been shared with packaging companies interested in improving the shelf life of foods. Also, they have been disseminated to the broader scientific community through publications in scientific journals and presentations at national and/or international annual conferences on biomaterials so that they are available to farmers, companies, public, and scientific community interested in sustainable biomaterials from plants. The information gathered during this research is also being incorporated into a graduate course on materials taught at MSU. They are used as examples in a course taught by Dr. Matuana at MSU (PKG 825-Polymeric Packaging Materials) and other universities. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?During this reporting period, this research project provided training and/or professional development to the following individuals at Michigan State University: four graduate students [Ms. Sonal Karkhanis (Ph.D.); Ms. Dangkamol Wongthanaroj (M.S); Mr. Krishnaa Venkatesan (M.S.); and Ms. Madhumitha Natarajan (M.S.)]. How have the results been disseminated to communities of interest?Peer reviewed journal publication and conference meetings. What do you plan to do during the next reporting period to accomplish the goals?The goals to be accomplished during the next reporting period include: (i) preliminary study on the manufacture of monolayer and multi-layer PLA/CNC composites films using cast extrusion process and their property evaluation; and (ii) study on the effectiveness of laminated PLA/CNC films to extend the shelf life of moisture- and oxygen-sensitive foods.
Impacts What was accomplished under these goals?
The research question # 1 is still under investigation. So far we evaluated the influence of cellulose nanocrystals (CNCs) addition levels (0 to 2 wt%) on the surface texture, thickness, and barrier properties of poly(lactic acid) (PLA) extruded-cast films and the results have been published in various peer-reviewed journals as mentioned in previous progress reports. The follow up study assessed the effect of CNC addition levels (0 to 2 wt%) on the sealing and mechanical properties of (PLA) cast films manufactured through a continuous extrusion melt-process. The sealing performance, i.e., the hot tack strength and seal strength of PLA films as well as the burst pressure of PLA pouches, significantly improved by adding up to 1% CNC into PLA matrix. Significant improvements in the tensile strength and modulus were also achieved by adding up to 1% CNC into PLA matrix. Nevertheless, these occurred at the expense of ductility, results supported by the dart impact strength showing that PLA/CNC composite films were more brittle than neat PLA films. A manuscript is under preparation and will be submitted to a peer review journal very soon. Additionally, we extended the concept of using CNCs to improve the barrier performance of plastics to other polymer matrices. Recent publication has demonstrated that CNCs improves the oxygen and carbon dioxide barrier properties of sugarcane-based linear low-density polyethylene (LLDPE) plastic (https://doi.org/10.1002/app.51515). For research question # 2, the potential of PLA/CNC films to extend the shelf life of moisture-sensitive foods has also been demonstrated and the findings published in a peer-reviewed journal (https://doi.org/10.1016/j.fpsl.2021.100689). Similarly, we completed the work on the application of PLA/CNC films to for the preservation of oxygen-sensitive (a MS Thesis was defended on Dec. 10, 2021) and a manuscript will be submitted for review very soon.
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2021
Citation:
R.A. Lafia-Araga, R. Sabo, O. Nabinejad, L. Matuana, N. Stark, Influence of Lactic Acid Surface Modification of Cellulose Nanofibrils on the Properties of Cellulose Nanofibril Films and Cellulose NanofibrilPoly(lactic acid) Composites, Biomolecules 2021, 11, 1346 (2021). https://doi.org/10.3390/biom11091346
- Type:
Journal Articles
Status:
Published
Year Published:
2021
Citation:
M. Natarajan, R.C. Sabo, N.M. Stark, and L.M. Matuana, Improving Gas Barrier Properties of Sugarcane-Based LLDPE with Cellulose Nanocrystals, Journal of Applied Polymer Science, 139 (3): Paper 51515 (2022). https://doi.org/10.1002/app.51515
- Type:
Journal Articles
Status:
Published
Year Published:
2021
Citation:
K.B. Venkatesan, S.S. Karkhanis, and L.M. Matuana, Microcellular foaming of poly(lactic acid) branched with food-grade chain extenders, Journal of Applied Polymer Science, 138 (29) Paper 50686. August 5, 2021. https://doi.org/10.1002/app.50686
- Type:
Journal Articles
Status:
Published
Year Published:
2021
Citation:
S.S. Karkhanis, N.M. Stark, R.C. Sabo, and L.M. Matuana, Potential of extrusion-blown poly(lactic acid)/cellulose nanocrystals nanocomposite films for improving the shelf-life of a dry food product, Food Packaging and Shelf Life, Volume 29, Paper 100689, September 2021, https://doi.org/10.1016/j.fpsl.2021.100689.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2021
Citation:
Dangkamol Wongthanaroj, Application of Poly (Lactic Acid)/Cellulose Nanocrystal Nanocomposite Films for the Preservation of Oxygen-Sensitive Food, Master of Science Thesis, Packaging, 117 pp, Michigan State University, 2021.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2021
Citation:
Madhumitha Natarajan, Improving Gas Barrier Properties of Sugarcane-based LLDPE with Cellulose Nanocrystals, Master of Science Thesis, Packaging, 104 pp, Michigan State University, 2021.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2020
Citation:
Krishnaa Balaji Venkatesan, Microcellular Foaming of Poly(Lactic Acid) Branched with Food-Grade Chain-Extenders, Master of Science Thesis, Packaging, 111 pp, Michigan State University, 2020.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2020
Citation:
Sonal Sanjay Karkhanis, Poly(Lactic Acid)/Cellulose Nanocrystal Composite Blown Films for Food Packaging Applications, Doctor of Philosophy Dissertation, Packaging, 210 pp, Michigan State University, 2020.
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Progress 10/01/19 to 09/30/20
Outputs Target Audience:The findings of this research have been shared with packaging companies interested in improving the shelf life of foods. Also, they have been disseminated to the broader scientific community through publications in scientific journals and presentations at national and/or international annual conferences on biomaterials so that they are available to farmers, companies, public, and scientific community interested in sustainable biomaterials from plants. The information gathered during this research is also being incorporated into a graduate course on materials taught at MSU. They are used as examples in a course taught by Dr. Matuana at MSU (PKG 801-Packaging Materials; PKG 825-Polymeric Packaging Materials) and other universities. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?During this reporting period, this research project provided training and/or professional development to the following individuals at Michigan State University: One post-doc (Dr. Omid Nabinejad), one visiting scientist (Dr. Ruth Anayimi Lafia-Araga), four graduate students [Ms. Sonal Karkhanis (Ph.D.); Ms. Dangkamol Wongthanaroj (M.S); Mr. Krishnaa Venkatesan (M.S.); and Ms. Madhumitha Natarajan (M.S.)] as well as Ms. Lindsay Jessmore, the undergraduate student. How have the results been disseminated to communities of interest? Peer reviewed journal publication and conference meetings. P3Nano-US Endowment for Forestry and Communities Annual Meeting held at USDA Forest Service, Forest Products Laboratory in Madison, WI. What do you plan to do during the next reporting period to accomplish the goals?The goals to be accomplished during the next reporting period include: (i) preliminary study on the manufacture of monolayer and multi-layer PLA/CNC composites films using cast extrusion process and their property evaluation; and (ii) study the effectiveness of PLA/CNC composite films to extend the shelf life of oxygen-sensitive food.
Impacts What was accomplished under these goals?
The research question # 1 is still under investigation. So far we evaluated the influence of cellulose nanocrystals (CNCs) addition level (0.5 to 2 wt%) on the surface texture, thickness, and barrier properties of poly(lactic acid) (PLA) extruded-cast films and the results have been published in a peer-reviewed journal: (Liu, Y., & Matuana, L. M. (2019). Surface Texture and Barrier Performance of Poly(Lactic Acid)/Cellulose Nanocrystals Extruded Cast Films. Journal of Applied Polymer Science, 136(22), article 47594 (10 pages). doi: 10.1002/app.47594). The follow up study assessed the effect of cellulose nanocrystals (CNCs) addition (0.5 to 2 wt%) on the sealing and mechanical properties of (PLA) cast films manufactured through a continuous extrusion melt-process. The sealing performance, i.e., the hot tack strength and seal strength of PLA films as well as the burst pressure of PLA pouches, significantly improved by adding up to 1% CNC into PLA matrix. Significant improvements in the tensile strength and modulus were also achieved by adding up to 1% CNC into PLA matrix. Nevertheless, these occurred at the expense of ductility, results supported by the dart impact strength showing that PLA/CNC composite films were more brittle than neat PLA films. A manuscript is under preparation and will be submitted to a peer review journal very soon. For research question # 2, the potential of PLA/CNC films to extend the shelf life of moisture-sensitive foods has been demonstrated. A US Provisional patent has been filed and the following manuscript is under review in Food Packaging and Shelf Life journal: (Sonal S. Karkhanis, Nicole M. Stark, Ronald C. Sabo, and Laurent M. Matuana "Potential of extrusion-blown poly(lactic acid)/cellulose nanocrystals nanocomposite films for improving the shelf-life of a dry food product").
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2019
Citation:
Karkhanis, S. S., & Matuana, L. M. (2019). Extrusion Blown Films of Poly(lactic acid) Chain-Extended with Food Grade Multifunctional Epoxies. Polymer Engineering & Science, 59(11), 2211-2219. doi: 10.1002/pen.25224
- Type:
Journal Articles
Status:
Published
Year Published:
2019
Citation:
Liu, Y., & Matuana, L. M. (2019). Surface Texture and Barrier Performance of Poly(Lactic Acid)/Cellulose Nanocrystals Extruded Cast Films. Journal of Applied Polymer Science, 136(22), article 47594 (10 pages). doi: 10.1002/app.47594
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2020
Citation:
Sabo, R. C., Nabinejad, O., Stark, N. M., Lebow, P., Karkhanis, S. S., & Matuana, L. M. (2020). Novel Method of Compounding Cellulose Nanocrystal Suspensions into Polylactic Acid and Polyvinyl Acetate Blends. Proceedings, SPE-ANTEC, Annual Technical Conference, Society of Plastics Engineers, March 30-April 2, 2020, San Antonio, TX., 6 pages
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2019
Citation:
Karkhanis, S. S., & Matuana, L. M. (2019). Processing of Poly(Lactic Acid) Blown Films with Food Grade Chain Extenders for Packaging Applications. Proceedings, SPE-ANTEC, Annual Technical Conference, Society of Plastics Engineers, March 18-20, 2019, Detroit, MI., 6 pages.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2019
Citation:
Sabo, R. C., Stark, N. M., Wei, L., & Matuana, L. M. (2019). Wet Compounding of Cellulose Nanocrystals into Polylactic Acid for Packaging Applications. Proceedings, SPE-ANTEC, Annual Technical Conference, Society of Plastics Engineers, March 18-20, 2019, Detroit, MI., 5 pages.
- Type:
Journal Articles
Status:
Submitted
Year Published:
2020
Citation:
Krishnaa B. Venkatesan, Sonal S. Karkhanis, and Laurent M. Matuana, Microcellular foaming of poly(lactic acid) branched with food-grade chain extenders, Journal of Applied Polymer Science
- Type:
Journal Articles
Status:
Under Review
Year Published:
2020
Citation:
Sonal S. Karkhanis, Nicole M. Stark, Ronald C. Sabo, and Laurent M. Matuana Potential of extrusion-blown poly(lactic acid)/cellulose nanocrystals nanocomposite films for improving the shelf-life of a dry food product, Food Packaging and Shelf Life
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2020
Citation:
Krishnaa B. Venkatesan, "Microcellular foaming of Poly(Lactic acid) branched with food-grade chain-extenders," MS Thesis, School of Packaging, Michigan State University, 112 pages (2020).https://orcid.org/0000-0003-3718-5371
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Progress 11/01/18 to 09/30/19
Outputs Target Audience:The findings of this research have been shared with packaging companies interested in improving the shelf life of foods. Also, they have been disseminated to the broader scientific community through publications in scientific journals and presentations at national and/or international annual conferences on biomaterials so that they are available to farmers, companies, public, and scientific community interested in sustainable biomaterials from plants. The information gathered during this research is also being incorporated into a graduate course on materials taught at MSU. They are used as examples in a course taught by Dr. Matuana at MSU (PKG 825-Polymeric Packaging Materials) and other universities. Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?During this reporting period, this research project provided training and/or professional development to the following individuals at Michigan State University: four graduate students [Ms. Sonal Karkhanis (Ph.D.); Ms. Yuzhu Liu (M.S); Mr. Krishnaa Venkatesan (M.S.) and Ms. Madhumitha Natarajan (M.S.))] as well as the following undergraduate students: Ms. Lindsay Jessmore and Ms. Ms. Haley Ferer. How have the results been disseminated to communities of interest? Peer reviewed journal publication and conference meetings. P3Nano-US Endowment for Forestry and Communities Annual Meeting held at USDA Forest Service, Forest Products Laboratory in Madison, WI. What do you plan to do during the next reporting period to accomplish the goals?The goals to be accomplished during the next reporting period include: (i) evaluation of mechanical properties (tensile and dart impact) and other physical properties [water and gas barrier properties as function of temperature and relative humidity, refractive index, morphology (FE-SEM), surface roughness (AFM)] of extrusion-blown PLA/CNC composites films; (ii) preliminary study on the manufacture of multi-layer PLA/CNC composites films using cast extrusion process and their property evaluation; and (iii) study on the effectiveness of PLA/CNC composite films to extend food shelf life.
Impacts What was accomplished under these goals?
The influence of cellulose nanocrystals (CNCs) addition level (0.5 to 2 wt%) on the surface texture, thickness, and barrier properties of poly(lactic acid) (PLA) extruded-cast films was assessed. Irrespective of CNC content, addition of CNC increased surface average roughness and maximum roughness of PLA films in both machine and cross machine directions due to the presence of CNC agglomerates. Increased roughness resulted in films with uneven thickness, which affected its accurate measurements with a conventional micrometer. Rather, accurate thickness measurements were obtained through the density method, the more appropriate thickness measurement method for films with rough surfaces. The permeability values negatively correlated with the increased crystallinity. Both water vapor and oxygen permeability values decreased significantly by approximately 26-45% and 25-50%, respectively, as CNC content increased from 0.5 to 2 wt% because of the tortuosity effect. The oxygen permeability values of neat PLA and composite films remained insensitive to changes in the relative humidity (0 to 75%) when tested at 23oC. The feasibility of PLA/CNC films to extend the shelf life of moisture and oxygen-sensitive foods has also been investigated. A US Provisional patent has been filed based on our preliminary results, which have demonstrated that these films havestrong potential in extending the shelf life of food.
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2018
Citation:
Karkhanis, S. S., Stark, N. M., Sabo, R. C., & Matuana, L. M. (2018). Water Vapor and Oxygen Barrier Properties of Extrusion-Blown Poly(lactic acid)/Cellulose Nanocrystals Nanocomposite Films. Composites Part A: Applied Science and Manufacturing, 114, 204-211. doi: doi.org/10.1016/j.compositesa.2018.08.025.
- Type:
Journal Articles
Status:
Published
Year Published:
2018
Citation:
Karkhanis, S. S., Stark, N. M., Sabo, R. C., & Matuana, L. M. (2018). Performance of Poly(Lactic Acid)/Cellulose Nanocrystal Composite Blown Films Processed by two Different Compounding Approaches. Polymer Engineering & Science, 58 (11): 1965-1974. doi: 10.1002/pen.24806.
- Type:
Journal Articles
Status:
Published
Year Published:
2018
Citation:
Liu, Y., & Matuana, L. M. (2018). Surface Texture and Barrier Performance of Poly(Lactic Acid)/Cellulose Nanocrystals Extruded Cast Films. Journal of Applied Polymer Science, 136(22), article 47594 (10 pages). doi: 10.1002/app.47594
- Type:
Journal Articles
Status:
Published
Year Published:
2018
Citation:
Wei, L., Agarwal, U. P., Matuana, L. M., Sabo, R. C., & Stark, N. M. (2018). Performance of High Lignin Content Cellulose Nanocrystals in Poly(lactic acid). Polymer, 135, 305-313. doi: 10.1016/j.polymer.2017.12.039.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2018
Citation:
Stark, N. M., Wei, L., Sabo, R. C., Reiner, R. R., & Matuana, L. M. (2018). Effect of Freeze-Drying on the Morphology of Dried Cellulose Nanocrystals (CNCs) and Tensile Properties of Poly(lactic) Acid-CNC Composites. SPE-ANTEC Paper, Annual Technical Conference, Society of Plastics Engineers, May 7-11, 2018, Orlando, FL., 5 pages.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2019
Citation:
Karkhanis, S. S. & Matuana, L. M. (2018). Processing of Poly(Lactic Acid) Blown Films with Food Grade Chain Extenders for Packaging Applications. SPE-ANTEC Paper, Annual Technical Conference, Society of Plastics Engineers, March 18-20, 2019, Detroit, MI., 6 pages.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2019
Citation:
Sabo, R. C., Stark, N. M., Wei, L., & Matuana, L. M. (2018). Wet Compounding of Cellulose Nanocrystals into Polylactic Acid for Packaging Applications. SPE-ANTEC Paper, Annual Technical Conference, Society of Plastics Engineers, March 18-20, 2019, Detroit, MI.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2018
Citation:
Wei, L., Agarwal, U., Matuana, L. M., Sabo, R. C., & Stark, N. M. (2018). Lignin-caused Performance Improvements of Poly(Lactic Acid)/CNCs Composites. Abstracts of Papers of the American Chemical Society, 255th National Meeting and Exposition of the American-Chemical-Society (ACS) - Nexus of Food, Energy, and Water, New Orleans, LA. March 18-22, 2018., 255(Accession Number: WOS:000435537703034), Meeting Abstract 367. ISSN: 0065-7727.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2018
Citation:
Yuzhu Liu, "Processing and Property Evaluation of Poly(Lactic Acid)/Cellulose Nanocrystals Extruded Cast Films," Master of Science Thesis, School of Packaging, Michigan State University, 136 pages, 2018.
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