Source: CORNELL UNIVERSITY submitted to NRP
DYNAMIC CONTROLLED ATMOSPHERE STORAGE FOR NON-CHEMICAL MAINTENANCE OF APPLE QUALITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1017153
Grant No.
2018-51106-28770
Cumulative Award Amt.
$387,916.00
Proposal No.
2018-03544
Multistate No.
(N/A)
Project Start Date
Sep 1, 2018
Project End Date
Aug 31, 2021
Grant Year
2018
Program Code
[112.E]- Organic Transitions
Recipient Organization
CORNELL UNIVERSITY
(N/A)
ITHACA,NY 14853
Performing Department
Horticulture
Non Technical Summary
Organic apple production continues to increase but requires storage to extend marketing options for growers. Standard controlled atmosphere (CA) storage maintains texture but cannot prevent development of physiological disorders. The goal of this project is to provide growers and storage operators with a new technology, dynamic controlled atmosphere (DCA) storage, extensively used in Europe but still uncommon in the US. DCA allows safe storage of fruit at extremely low oxygen concentrations and thereby control of disorders. While texture of fruit during the marketing chain is not always maintained after DCA storage when compared with effects of the ethylene inhibitor 1-methylcyclopropene (1-MCP), DCA has the potential advantage of greater consumer sensory preference. An interdisciplinary research and extension team with expertise in storage, consumer sensory testing and metabolite analysis will address barriers to the use of DCA technology using six organic apple cultivars over a two year period.Our objectives are to: 1) demonstrate the effect of DCA storage on physical and sensory quality, aroma volatiles, and storage disorders; 2) compare and contrast the effects of DCA against standard CA; and 3) provide confidence in the technology by the organic apple industry.The desired outcome is that each cultivar will have acceptable quality, including superior sensory and flavor volatile composition, after DCA storage compared with CA with or without 1-MCP. An additional benefit will be elimination of postharvest chemicals for non-organic fruit. The proposed project addresses Program priority 4 barrier to organic transition by providing a non-chemical technology to maintain fruit quality.
Animal Health Component
30%
Research Effort Categories
Basic
10%
Applied
30%
Developmental
60%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50311101060100%
Goals / Objectives
The goal of this project is to develop the foundation for the safe adoption of a new storage technology known as dynamic controlled atmosphere (DCA) for Northeastern-grown organic apple fruit. DCA technology is used extensively in Europe, but to a very limited extent in the USA; some DCA storage of organic fruit exist in Washington State but there are none in the Northeast mostly because of lack of confidence of growers and storage operators in this new technology. To address this goal we have two objectives. The first objectiveis to develop application of DCA storage technology to address long term storage needs of Northeastern organic growers by defining the tolerances to low O2 of selected cultivars by providing confidence in the technology by the organic apple industry.The second objectiveis to translate research based information to the grower and storage operator community using a variety of extension methodologies - written (print and digital), formal extension programs such as workshops that are designed to measure impact, interaction with non-traditional audiences, and one-on-one discussion with storage operators and cooperative members.Although it is not a formal outcome within the context of the Organic Transitions program, we also have a further objective that Northeastern conventional growers and storage operators can eliminate all postharvest chemical usage. Northeastern growers are well aware of the increasing need to address consumer demands for organic fruit, but also they are concerned about the long term future of postharvest chemicalregistration, and recognize that postharvest drenching represents a food safety hazard.
Project Methods
This is a multi-disciplinary project that uses the expertise on harvest and storage management with sensory evaluation, and measurement of metabolites and aroma volatiles that are important indicators of apple quality.Six apple cultivars differing in disease resistance, earliness, fruit quality, and shelf life are included in the evaluation to determine cultivar differences in terms of treatment effects: 1) 'Liberty', selected for scab resistance; 2) 'GoldRush', a late-maturing yellow apple with excellent fruit quality and long storage ability combined with field immunity to apple scab, a high level of resistance to apple mildew, and moderate resistance to fire blight; 3) RubyFrost', a new cultivar with excellent shelf life characteristics, but highly susceptible to superficial scald; 4) 'Co-op 39' (CrimsonCrispTM) is a midseason, high-quality, scab-immune, red apple that has excellent appearance, outstanding flavor, and very crisp flesh; 5) 'Honeycrisp', a highly profitable apple for US growers, with excellent shelf life characteristics, but susceptible to several physiological disorders; 6) Enterprise', a late-maturing, attractive, red applewith excellent fruit quality combined with field immunity to apple scab, a high level of resistance to cedar-apple rust, a high level of resistance to fire blight, and moderate resistance to powdery mildew.Fruit of each cultivar will be harvested from two certified organic orchard blocks. Fruit will be stored in refrigerated air storage for 2 and 7 days after harvest. Fruit in each chamber will be untreated or treated with 1-MCP [1 µL L-1 1-MCP (SmartFresh tablets, 0.36% a.i., AgroFresh Co., Spring House, PA) for 24 h in a 4000 L plastic tent using a release and fan system supplied by the manufacturers] one day after cooling or after 6 days, to provide post-storage contrasts with commonly industry-used procedures. Fruit from each orchard will be stored under standard CA conditions of 2% O2 and 2% CO2 or DCA O2 conditions as determined by fluorescence responses (HarvestWatchTM) in 13 m stainless steel chambers. Each chamber contains up to 24 containers divided by treatment (2 orchards x ±1-MCP x 4 replicates). For assessment of harvest maturity, an additional 10 fruit per replicate will be used for measurement of internal ethylene concentration (IEC), firmness, titratable acidity (TA), soluble solids content (SSC), delta absorbance (IAD), and starch pattern index (SPI) at harvest, and on days 2, 4 and 7, according to standard procedures. For each treatment, four replicates of 70 fruit will be removed from each CA/DCA storage chamber at 4.5 and 9 months of storage. For each cultivar there are two sets of fruit, each representing the delay periods of 2 and 7 days. Ten fruit will be used for assessment of IEC, firmness, SSC, IAD reading and TA on days 1, 4 and 7 at 20 oC. The remaining 60 fruit per replicate will be used for sensory panels after 4 days at 20 oC.Sensory analysis of three cultivars per year will assay consumer response to appearance, texture, flavor, aftertaste/residual, purchase intent, and the respondents' overall liking of the samples. Samples will be tested on 2 separate removal dates, for a total of 12 sensory tests. Samples will be assessed using the Quartermaster corps. 9-point hedonic scale, for overall and attribute liking. After liking questions, JAR scaling of flavor and texture attributes will be combined with overall liking of the samples to generate penalty analysis graphs for all treatments, thus determining the impact of any off-flavors or textural deficits on consumers' purchase intent. 120 consumers of the cultivar in question will be recruited from the Cornell sensory panelist listserv, and screened for defects in taste or olfactory ability, and apple consumption habits. Data will be collected in individual booths using RedJade sensory analysis software on touch screen interfaces at the Cornell Sensory Evaluation facility, a state of the art sensory evaluation facility routinely running N > 200 consumer studies. Panelists will assess whole apples for their visual characteristics, before tasting segments, and reporting overall liking, flavor, texture and aftertaste/residual qualities. Data will be analyzed both using repeated measures ANOVA with GraphPad Prism (GraphPad Software, San Diego, CA), and via the building of a linear mixed model IBM SPSS (IBM Corp, Endicott, NY), with panelists serving as a random effect, and treatment conditions and demographics as fixed effects/covariates. Interaction terms will be tested for significance, and maintained in the model to control for their respective variation if tested under a level of p < 0.1, while significance of main treatment effects will be ascribed at p < 0.05. Finally, data will be analyzed along with demographic information for any evidence of sensory segmentation.On day 4, subsamples of 10 fruit also will be used to obtain composite samples of juice for each replication. Fruit will be extracted using a commercial juicer and immediately poured into polyethylene sample vials and submerged in LN2 to flash freeze. Samples will remain at -80oC and transported on dry ice to ARS-Wenatchee for volatile analysis. Volatile metabolites present in the fruit juice will be assessed using a GC-MS volatile headspace sampling system. For the analysis, 500 μL of juice will be pipetted into 20 mL headspace sampling vials containing 500 μL frozen NaCl solution (saturated) and sealed immediately. Samples will then be thawed and then sonicated for 5 min. Vial headspace will be analyzed using an Agilent 6890N gas chromatograph coupled with a 5975B mass selective detector and an automated Gerstel multipurpose sampler equipped with a dynamic headspace sampler. Mass spectra ranging from m/z 30 to 600 will be recorded. Volatile metabolites will be identified using authentic standards, comparison with our in-house mass spectra library, and comparison with the NIST12 library. Metabolite concentration will be calculated from standard curves generated using the standard addition method to account for matrix effects.The approaches described are divided into three separate but interrelated areas: analysis of physical fruit quality including disorder evaluation, sensory analyses, and aroma volatile measurements. As assessment of fruit quality is typically complex, we have chosen to evaluate using three techniques based on instrumental and human evaluation. The influence of each fruit quality variable on the resultant consumer liking from sensory evaluations will be analyzed using principal components analysis, first to establish the dimensionality of the data set, and then, partial least squares-discriminate analysis using the fruit quality variables as responses and sensory variables as predictors. Aroma volatile results will be analyzed separately using principal components analysis to indicate volatile components associated with each cultivar/storage duration/treatment combination. Comparison of model results will reveal quality and aroma characteristics associated with taste panel quality choices and treatment and storage durations most reflecting high-quality fruit and a good eating experience. The consensus of quality data using multiple points of evaluation is expected to more accurately reflect not only comparisons among cultivar/treatment combinations, but also towards optimum quality among treatments for any one cultivar.The advisory committee will inform strategies to involve stakeholders for maximum impact as described in the outcomes section.

Progress 09/01/18 to 08/31/21

Outputs
Target Audience:The target audience for this project is first and foremost, Northeastern organic growers and storage operators. Even though growing organic fruit in the eastern environment is difficult in comparison with desert-like environments in Washington State, growers here are increasingly exploring expansion of organic production. There are notable examples such as the largest orchard in the east (Fowler Brothers), which is transitioning blocks over to organic. While this project is forward focused because of the limited organic production in the east, the results provide confidence that non-chemical postharvest technologies can provide storage performance that is equivalent to that currently obtained with postharvest chemical use. This is critical to ensure that organic growers and storage operators are not disadvantaged in the marketplace. The second audience is the national organic community including the Washington State industry. The third audience, although not a formal one within the context of the Organic Transitions program, is Northeastern conventional growers and storage operators as we can provide a means of eliminating all postharvest chemical usage. Northeastern growers are well aware of the increasing need to address consumer demands for organic fruit, but also they are concerned about the long term future of postharvest chemicalregistration, and recognize that postharvest drenching represents a food safety hazard. Last but not least, are the consumers, who are increasingly concerned about the use of postharvest chemicals. Changes/Problems:Year 2, originally the final year of this project, was affected by COVID-19. Although a complete study of the physiological fruit responses to CA and DCA was completed as planned, of the three cultivars harvested that year, only two cultivars were subjected to sensory analysis and volatile measurement (4.5 months) because of the shutdown of facilities that involved interaction with panelists. Following a no-cost extension by NIFA, research on the three cultivars was reported in full, plus an additional cultivar (Honeycrisp) for which a high incidence of physiological disorders was encountered in year 1. The sample sizes for sensory analysis were limited slightly due to building density requirements, although not to a degree that would put inferences in any doubt. Overall, the expectations of the project, namely the effects of DCA storage on three organic cultivars for each of the two years was met in full. However, the second objective of this project that concerns dissemination of the results of this project has been delayed. First, because results from the 2020 harvest season have only recently been completed given the 9-month storage season and subsequent volatile analyses, extension of this research to the grower community is only now being initiated. Also, the NOFA meeting (January 2022) in which interactive participation of the organic community was expected has been limited by an ongoing virtual format. Most emphasis, therefore, will be on written formats. What opportunities for training and professional development has the project provided?Presentations to grower audiences. 2019Organic Apple Field Day. Cornell Orchards. Ithaca, NY. 1 Aug. 'The potential of dynamic controlled atmosphere storage for the eastern organic apple industry. 2022 New York State Fruit School, Zoom, January 18. Dynamic controlled atmosphere (DCA) for storage of organic and traditional apple varieties. How have the results been disseminated to communities of interest?Through one organic field day, and now that the project is completed through Fruit Schools, a popular article and two papers in refereed scientific journals (in preparation). What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The overall approach taken in this project was to access organically grown fruit from New York orchard. Fruit of six cultivars were accessed from two major orchards, the first focusing on disease-resistant traditional organic cultivars, and the second from a large-scale operation where they have transitioned blocks of several mainstream cultivars such as Golden Delicious, Jonagold, Fuji and Honeycrisp to organic growing systems. The effects of dynamic controlled atmosphere (DCA) and controlled atmosphere (CA) storage were investigated, with the non-organic, but widely used inhibitor of ethylene production, 1-methycyclopropene (1-MCP), being used as a comparison for effects on post-storage quality. In year 1, two disease resistant cultivars (Gold Rush and Enterprise) and a mainstream cultivar (Honeycrisp) after storage for 4.5 and 9 months were investigated. Sensory and volatile analyses were completed in full for Gold Rush and Enterprise but restricted to only one analysis time (6 months) for Honeycrisp because of unacceptable incidences of physiological storage disorders. In year 2, Golden Delicious, Jonagold and Fuji were stored for 6 and 9 months and quality assessments made in full. However, COVID-19 restrictions limited sensory analyses and volatile assessments of Golden Delicious and Jonagold to 6 months only, with no sensory evaluation of Fuji (see section on changes). In year 3, full analyses of Golden Delicious, Jonagold and Fuji were carried out. In addition, we repeated work with Honeycrisp given the issues of disorders encountered in year 1. In terms of fruit quality, the results vary by cultivar type. Two groups of response were identified. First, for those cultivars (Gold Rush, Enterprise, and Honeycrisp) that ripen very little after harvest, e.g., limited loss of texture and softening, few effects on firmness, soluble solids contents, titratable acidity and background color were detected, even when ethylene production was inhibited. Second, Golden Delicious and Jonagold, and to a lesser extent, Fuji, softened after CA storage. Although the residual effect of DCA on slowing softening was not as marked at 1-MCP, the residual effect of DCA resulted in a firmer apple than that found for CA storage alone. The comparison of CA/DCA, with and without 1-MCP are being written up for publication in a refereed publication and in a grower magazine (Fruit Quarterly) A major part of this project was the multidisciplinary approach taken to integrate physiological data with sensory and volatile production by fruit. In contrast with the results above, we took the approach of examining all aspects on a specific time after removal from storage (day 4). Different cultivars produce different volatile profiles with ripening and, consequently, are impacted differentially. DCA influence on volatile production followed established patterns where lower oxygen levels led to diminished alcohol, ester, ketone, and sesquiterpene production. Likewise, when tested 1-MCP reduced production of these classes of volatiles alone or additively with reduced O2. Aldehyde levels were differentially influenced with trans-2-hexenal and cis-3-hexenal levels remaining higher in apples stored in lower oxygen storage environments for most cultivars. Some cultivars, primarily Honeycrisp and Fuji, produced elevated levels of ethanol and derived esters when stored at or following removal from storage under the lowest oxygen atmospheres. Differing cultivars also produced different patterns of liking with storage, with Jonagold and Golden Delicious being more vulnerable to decreases in liking with CA storage, when compared to either DCA or treatment with 1-MCP, which appeared on the whole to produce similar levels of liking after prolonged periods of storage. Decreases in liking were less prominent at the first removal time than the second longer one, as would be expected. Storage condition was a significant effect in the models measuring overall liking, appearance liking, texture liking, aroma liking and mealiness, with CA storage scoring the least favorably in most cases, and texture liking and mealiness rating (although logically correlated) showing the strongest effect. Interaction effects between storage condition and cultivar were also significant effects in all cases above, indicative of differential effects by cultivar. One notable exception was in aroma liking, where CA scored higher than DCA, and may be illustrative of volatile production patterns. Our ongoing analyses are focused on asking questions such as does aroma really have any impact on product preferences by the average consumer, and in relation to acidity and firmness. The results have met the first objectiveof the project; to develop application of DCA storage technology to address long term storage needs of Northeastern organic growers by defining the tolerances to low O2of selected cultivars byproviding confidence in the technology by the organic apple industry.Tolerances to low oxygen have been identified, while also revealing limitations for cultivars that are particularly susceptible to storage disorders. The results have also revealed that DCA storage is not necessarily an advantage for cultivars that maintain fruit quality through extended storage periods. The second objective focused is focused on translation of research-based information to the grower and storage operator community using a variety of extension methodologies - written (print and digital), formal extension programs such as workshops that are designed to measure impact, interaction with non-traditional audiences, and one-on-one discussion with storage operators and cooperative members. This objective has not yet been met because results from the 2020 harvest season have only recently been completed given the 9-month storage season and subsequent volatile analyses. Therefore, extension of this research to the grower community is only now being initiated. Because of the limitations of virtual formats in prime extension vehicles such as the NOFA meetings most emphasis is on providing translation via written formats. Third, the informal objective of extending this knowledge to Northeastern conventional growers and storage operators with the objective of eliminating all postharvest chemical usage will be shared at the upcoming Fruit Schools in New York early in 2022. The demand for information about DCA is emerging rapidly, and the research funded by this program is serving as powerful resource for northeastern growers.

Publications

  • Type: Journal Articles Status: Other Year Published: 2022 Citation: Al Shoffe, Y, Rudell, D.R., Dando, R., Park, D.S., Watkins, C.B. Dynamic controlled atmosphere (DCA) for storage of Eastern organically grown apple cultivars. HortScience
  • Type: Journal Articles Status: Other Year Published: 2022 Citation: Al Shoffe, Y, Rudell, D.R., Dando, R., Park, D.S., Watkins, C.B. Fruit quality and volatile production effects on sensory of organically-grown apple cultivars. Postharvest Biology and Technology
  • Type: Other Status: Submitted Year Published: 2022 Citation: Al Shoffe, Y, Rudell, D.R., Dando, R., Park, D.S., Watkins, C.B. Maintaining quality of organically-grown apple varieties with dynamic controlled atmosphere (DCA) storage. Fruit Quarterly 30 (1) Spring 2022.


Progress 09/01/19 to 08/31/20

Outputs
Target Audience:The organic apple industry plus statewide apple grower and storage operators. Changes/Problems:No cost extension granted due to COVID-19 research disruption. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?The harvest and storage protocols used on the 2019 season have been repeated and fruit are in storage.

Impacts
What was accomplished under these goals? The research was halted as a result of COVID-19, and a no-cost-extension applied for and granted. The uniqueness of this project is the integration of fruit quality with sensory evaluations, together with analysis of flavor and aroma volatiles. It is an interdisciplinary project involving two research units at Cornell University and a USDA laboratory in Wenatchee, Washington.In year 2, fruit were harvested, initial measurements made, and stored in DCA and SCA. By the time that the Cornell University campus was closed due to COVID-19 precautions, one cultivar had been removed from storage for the 4.5 month sampling. However, closing of the campus meant that no further sensory analyses could be carried out during the storage year.

Publications


    Progress 09/01/18 to 08/31/19

    Outputs
    Target Audience:The target audiences have been of two major types: The first is the organic industry, and the second is the wider apple industry across the state and beyond. The first group were reached at an Organic Summer Field Day in Ithaca on August 1, 2019. A 30 minute presentation was given by Watkins providing an overview of the technology and results to date. The second outreach was the Cornell Storage Workshop in Ithaca on August 8, 2019. Data from the project was presented within the context of dynamic controlled atmosphere storage. Members of the Advisory Committee were present at both outreach opportunities. Changes/Problems:We encountered unexpected levels of flesh browning in two cultivars that may have related to harvest maturity - organic growers are largely focused on harvest of more mature fruit than might be expected for longer term storage. For Honeycrisp, the browning problems were esepecially severe despite the standardconditioning treatment. It was possible to grade the fruit out for sensory analysesfor 4.5 months of storage, but the incidencewas too high at 9 months. Consequently sensory and volatile asessments were not carried out for Honeycrisp apples at this removal time. What opportunities for training and professional development has the project provided?1. Organic grower presentation. 2. Cornell Storage Workshop. Both were focused primarily on providing background understanding of the technology. How have the results been disseminated to communities of interest?Two delivery sessionsto date (see above). The project relies on the combination of data obtained over both years. What do you plan to do during the next reporting period to accomplish the goals?Three different cultivarswill be harvested and treated in the same manner as in year 1.

    Impacts
    What was accomplished under these goals? Honeycrisp, Enterprise and Gold Rush apples were harvested from organic orchard blocks in western New York during September and October of 2019. Fruit were cooled (with conditioning in the case of Honeycrisp), and low oxygen atmospheres (normal controlled atmosphere storage and dynamic controlled atmospheres) for 4.5 and 9 months. Oxygen concentrations were checked daily. Fruit quality was assessed after removal of fruit from storage on days 1, 4 and 7. Fruit from day 4 were used for sensory analyses and juice preparation for measurement of aroma volatiles. Sensory testing of apples was conducted across 5 sensory testing sessions, with panels of 104-111 apple consumers (54-74% female; primarily 18-34), with a range of apple consumption habits, but all identifying as apple consumers. Sensory data were analyzed with linear mixed models, with panelist and panelist*session as random effects. Models were built for overall liking, as well as texture liking, appearance liking, flavor liking and aroma liking. Samples were analyzed as a single central model, and as 2 separate sets of models, with Honeycrisp analyzed alone due to the lack of a 9 month time point, and Enterprise and Gold Rush in a second model, with storage time as a fixed effect. Other fixed effects in the models were atmosphere, MCP, storage day, and cultivar in the second set of models, as well as all 2-way interactions between factors, aside from MCP*atmosphere, due to the sample setup. Effects were deemed significant at p < 0.05, however terms were still included in the model at p < 0.1, to control for added variance arising from the factor in the models. Honeycrisp apples were clearly the most highly liked, significantly more than either Enterprise or Gold Rush, however no statistical difference in overall liking was observed between Enterprise and Gold Rush. For both the Honeycrisp model, and the model developed for Enterprise and Gold Rush, controlled atmosphere storage resulted in slightly higher overall liking scores than dynamic controlled atmosphere, though differences were small. The length of delay between picking and the fruit going into storage did not affect liking scores across either model. Honeycrisp samples not treated with MCP were rated slightly higher in overall liking than those treated, however their appearance was liked slightly more when treated. Differences in overall liking were likely explained by higher texture and aroma liking when not treated with MCP. MCP treatment also seemed to negatively affect aroma liking in Enterprise and Gold Rush apples. No significant changes were observed for Enterprise or Gold Rush with MCP in either overall or appearance liking. Frozen apple juice samples were freighted to Wenatchee, Washington, where they were stored. They were then thawed and aliquoted into 20 mL headspace vials containing 0.5 mL saturated NaCl solution and ISTD and maintained in liquid N2. Samples were sealed and, then, thawed, incubated in a 30 C ultrasonic bath, and analyzed using the protocol outlined by Serra et al. (2018). External standards for aroma metabolites were analyzed for comparison with samples. Instrumental analysis was completed and data are in process to produce our comparative results.

    Publications