Progress 09/01/18 to 08/31/22
Outputs Target Audience:The goal of this SBIR effort is to contribute value and ingredient diversity to the food industry. The insect based food market is currently valued at $105M and is growing to $1.53 billion by 2021 (Digitaljournal.com, 2016). Other reports indicate the current market at $423 million, growing to $722 million by 2024 (Marketwatch, 2016). To date only whole insect powders, not fractionated or extracted protein products made from insects, are offered by companies. Crickets have been the primary focus of the market. To become competitive in the larger protein market, the insect based food industry must innovate and diversify. Mealworms have potential advantages over crickets. They tend to be more disease resistant, can be produced in smaller spaces at higher density and may be more amenable to mechanized automated farming. Additionally, developing and evaluating protein extracts made from mealworms and crickets will aid food companies in their goal to add higher levels of insect protein to products without adding fat calories or negatively affecting product quality. Changes/Problems: As with the rest of the world, the COVID-19 pandemic set this project back for us and continues to inhibit progress in commercializing technology as well as making desired research progress. However, we are happy that within the past year (2021-2022) we have re-vamped things and are very well back on track toward refining our innovations and pursuing commercial opportunities, particularly recently (late 2022). The problems we encountered during the project were 2 fold: 1) most importantly, difficulty in finding affordable access to small/pilot scale food processing equipment (in our case, small scale extruders for puffed extruded snacks, cereals, pastas and related products using small amounts of ingredient feasible to produce for this type of project, and particular difficulty finding access to small/pilot scale equipment for defatting of insect protein or producing extracts/isolates) and 2) unreliable subcontractors (especially at Universities). These 2 problems are very common to startups like ours and we have experienced them before. It would be very helpful to the mission of the SBIR program if the government could help startups/small businesses access/purchase small/pilot scale equipment and facilities via allowing us to buy our own equipment and facilities or investing in more experimental food processing, chemistry and other types of small/pilot scale contract service facilities available to us at affordable rates for an SBIR Phase I or II project. Our original sub-contractor for the defatting and protein precipitation experiments was at Texas A&M University. They were very slow and did nothing for several months, and would not provide us with data or reports. We finally cancelled our contract with them and replaced them with the Center for Crops Utilization Research in the Food Science Department at Iowa State University. We have had no troubles on a technical level - we simply needed to find reliable access to the equipment and facilities required for our work at affordable rates. Our research, experiments and technical results have been fantastic, very fruitful, useful and valuable. We are happy with our experiments and we made very useful discoveries on how to process farm raised insects into defatted protein, protein extract and insect oil byproduct. We are very excited about the commercial implications of our results from the project and are working on and following up with opportunities to bring these innovations to market soon. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest? Publications, Presentations and Other Publicized Work Products (no max pages) Selected Subset of Presentations and Abstracts: 2018: Food science conference (Havana, Cuba, 2018); CICTA14 - 2018 XIV CONFERENCIA INTERNACIONAL SOBRE CIENCIA Y TECNOLOGÍA DE LOS ALIMENTOS; May 21-25, 2018; Palacio de Convenciones; La Habana, Cuba; Oral Presentation; SIMPOSIO ALIMENTACIÓN Y SALUD; Title: "Developing insects for food, feed, pharma and other valuable Applications"; (Abstract: CLICK HERE); Dr. Aaron T. Dossey; Room: Sala 3; May 22, 2018; 11:30-11:45 AM. IFT 2018; Speaker; Aaron T. Dossey; July 15-18, "Insects as Sustainable Food Ingredients: Farming, Processing, and Genetics" in the Symposium "Hot Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA. IFT 2018; Organizer and Moderator for Symposium; Aaron T. Dossey; July 15-18, "Hot Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA. 2019: KoSFoST International Symposium and Annual Meeting; June 26-28, 2019; Songdo Convensia; Incheon, South Korea; PAID INVITED Oral Presentation; Title: "Developing Insects as a Sustainable Resource for Food, Feed, Pharma and Other Valuable Applications"; in the section on "Insect-Based Food"; Dr. Aaron T. Dossey; Wednesday, June 26, 2019; 3:45-5:45 PM. UNC Clean Tech Summit; Annual Conference; February 28 - March 1, 2019; UNC Friday Center (University of North Carolina); Chapel Hill, NC, USA; PAID INVITED Expert Panel Title: "Alternative Proteins"; Dr. Aaron T. Dossey; Room: Bellflower; Thursday, February 28, 2019; 1:30-2:45 PM. Buddhi Lamsal, Hui Wang, Praphan Pinsirodom, and Aaron T. Dossey. Applications of Insect?Derived Protein Ingredients in Food and Feed Industry, (2019). Journal of the American Oil Chemists' Society (JAOCS). Volume 96, Issue 2, February 2019, Pages 105-123. IFT 2019; Speaker; Aaron T. Dossey; June 25, 2019, "State of the Industry: Developing Insects as Food, Feed, Pharma and Other Valuable Applications" in the Symposium "Technological Advances and New Insights Into the Emerging Insects as Sustainable Food Ingredients Industry From Farm to Table"; Chicago, IL, USA. IFT 2019; Organizer and Moderator for Symposium; Aaron T. Dossey; June 2-5, 2019, "Technological Advances and New Insights Into the Emerging Insects as Sustainable Food Ingredients Industry From Farm to Table"; Chicago, IL, USA. IFT 2019; Organizer and Moderator for Symposium; Aaron T. Dossey; June 2-5, 2019, "Food Safety and Regulation of Insect Based Food"; Chicago, IL, USA. 2020: Oppert, B., Perkin, L.C., Lorenzen, M. and Dossey, A.T. Transcriptome analysis of life stages of the house cricket, Acheta domesticus, to improve insect crop production. (2020). Scientific Reports. 10, 3471. Fiebelkorn; Nils Puchert; Aaron T. Dossey. An Exercise on Data-Based Decision Making: Comparing the Sustainability of Meat & Edible Insects. (2020) The American Biology Teacher. 82 (8): Volume 82, Issue 8. pp. 522-528. Juan Alfredo Morales-Ramos, Maria Guadalupe Rojas, Aaron T. Dossey and Mark Berhow, Self-selection of food ingredients and agricultural by-products by the house cricket, Acheta domesticus (Orthoptera: Gryllidae): A holistic approach to develop optimized diets, (2020) PLOS ONE, 15(1): e0227400. Advances in Genome Biology and Technology (AGBT); General Meeting; February 23 - February 26, 2020; JW Marriott Marco Island Beach Resort; Marco Island, FL.; Selected as a "Flash Talk"; Monday, February 24, 2020; Title: "Developing Genetic Resources and Engineering Insects for Food, Feed and Pharma". Dr. Aaron T. Dossey and Dr. Clay Chu. Room: Clausa Ballroom; 11:20 AM - 11:40 AM (mine was the last talk of the set). Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: "W416 Developing Insects for Food, Feed and Bioproduction: White-Eye Marker for CRISPR/Cas9 in Crickets and Mealworms"; in the workshop "Farmed Insects to Feed Future Populations". Dr. Aaron T. Dossey. Room: Royal Palm Salon 3-4; Wednesday, Jan 15, 2020; 2:40 PM. Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: " W413 Workshop Introduction", in the workshop "Farmed Insects to Feed Future Populations". Dr. Aaron T. Dossey. Room: Royal Palm Salon 3-4; Wednesday, Jan 15, 2020; 1:30 PM. Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: " W058 The ABCs of using CRISPR in Non-Model Organisms", in the workshop "Application of New Genomic Tools and Techniques in Arthropods". Dr. Clay Fu-Chyun, Chu and Dr. Aaron T. Dossey. Room: Royal Palm Salon 1-2; Saturday, Jan 11, 2020, 7:35 PM. 2021: PATENT ISSUED: Aaron T. Dossey, INSECT PRODUCTS AND METHODS OF MANUFACTURE AND USE THEREOF, Mexico, Patent Number: 384003 (Application number MX/a/2016/006081); National Stage Entry of International Patent Application Number: PCT/US2014/064920. 2022: PATENT ISSUED: Aaron T. Dossey, INSECT PRODUCTS AND METHODS OF MANUFACTURE AND USE THEREOF, United States, U.S.Patent Number: 11,337,451; U.S. Patent Application Number: 14/537,960; International Patent Application Number: PCT/US14/64920. PATENT ISSUED: Aaron T. Dossey, INSECT PRODUCTS AND METHODS OF MANUFACTURE AND USE THEREOF, Canada, Patent Application Number: 2,929,177; National Stage Entry of International Patent Application Number: PCT/US2014/064920. Advances in Genome Biology and Technology (AGBT); Agriculture Meeting (first ever agriculture meeting for AGBT); April 4-6, 2022; Lowes Coronado Bay Resort, Coronado Island, San Diego, CA, USA; Selected as a "Flash Talk"; Monday, February 24, 2020; Title: " Cutting Edge Genomics and Engineering Insects for Sustainable Food, Feed and Pharma". Dr. Aaron T.Dossey and Dr. Clay Chu. Room: Wednesday, April 6, 2022, held in the Commodore Ballroom from 10:20am - 10:40am. Advances in Genome Biology and Technology (AGBT); Agriculture Meeting (first ever agriculture meeting for AGBT); April 4-6, 2022; Lowes Coronado Bay Resort, Coronado Island, San Diego, CA, USA; Poser# 803; Title: " Cutting Edge Genomics and Engineering Insects for Sustainable Food, Feed and Pharma". Dr. Aaron T. Dossey and Dr. Clay Chu. Room: Exhibit Hall & Sponsor Promenade/ Avalon. What do you plan to do during the next reporting period to accomplish the goals?
Nothing Reported
Impacts What was accomplished under these goals?
This project, while delayed, has been quite successful and we have made some very valuable and helpful discoveries. Our work has also generated a lot of public interest and several publications and presentations at prestigious conferences, etc. The following lists our discoveries, successes, achievements, publications and presentations: ?Discoveries and Successes: We have discovered that ethanol out-performs hexane and acetone by far for defatting of insect powders. This is excellent news because ethanol tends to be safer than the other solvents for use in a food environment and customers/food industry/the public are less concerned about the safety of ethanol than other solvents so this could be a good selling point in our future commercialization of defatted insect material and insect protein extracts. Additionally, if we choose to seek organic status for these extracts, ethanol is more likely to be approved as a solvent for organic status than the others. Determined that temperature does not have a significant effect on solvent defatting of insect material, and defatting can be done rapidly without long incubations or treatments. Determined that defatting prior to protein precipitation for insect materials is the best approach, not the reverse. Discovered that sifting of course spray dried insect material (keeping the chitin fragments large) is an excellent way to separate chitin from insect protein, and defatting before sifting improves the separation. In general via defatting and sifting alone (starting with spray dried insect powder) we can achieve an insect protein product with vastly reduced chitin and 80-90% protein content by dry weight. This product alone is a significant win and could be very valuable commercially for the food and animal feed industries. Alkaline precipitation of defatted insect powder followed by acid precipitation of the alkaline soluble fraction produces at least 3 protein and 1 fat/oil product. One of the protein precipitates is approximately 10-15% of the total insect material (by dry weight) and about 100% pure protein. Browning inhibitors (anti-oxidants) when blended with raw insect slurry early in processing prior to downstream defatting and/or protein precipitation can help reduce or mitigate additional browning to yield a lighter colored or possibly even nearly white insect protein extract product. The shelf-stability of spray dried jet milled mealworm powder seems to be at least slightly better than that of cricket powder, especially based on analytical chemistry markers of rancidity even though it is higher in fat. This is a very exciting result from a major part of this project (mealworm powder shelf-life) as it demonstrates that mealworm powder remains a good quality ingredient for a significant amount of time and its fat is stable. This, on top of the other benefits of mealworms over crickets (easier to rear and process, easier to harvest and handle, easier to farm with lower mortality and disease issues, dry rearing conditions, high rearing density and other benefits), shows that mealworm powder could out-perform cricket powder as a major commodity. Both mealworm and cricket powders add a meat-like flavor profile to texturized plant protein. While they do not improve the texture, they do not detract from it at moderate levels of incorporation. Thus these insect powders could be a valuable way for the food industry to add sustainable nutrition and meat-like flavor to these sort of meat alternative products.
Publications
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2018
Citation:
Food science conference (Havana, Cuba, 2018); CICTA14 - 2018 XIV CONFERENCIA
INTERNACIONAL SOBRE CIENCIA Y TECNOLOG�A DE LOS ALIMENTOS; May 21-25, 2018; Palacio de Convenciones; La Habana, Cuba; Oral Presentation; SIMPOSIO ALIMENTACI�N Y SALUD; Title: "Developing insects for food, feed, pharma and
other valuable Applications"; (Abstract: CLICK HERE); Dr. Aaron T. Dossey; Room:
Sala 3; May 22, 2018; 11:30-11:45 AM.
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2018
Citation:
IFT 2018; Organizer and Moderator for Symposium; Aaron T. Dossey; July 15-18, "Hot
Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA.
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2019
Citation:
KoSFoST International Symposium and Annual Meeting; June 26-28, 2019; Songdo
Convensia; Incheon, South Korea; PAID INVITED Oral Presentation; Title: "Developing Insects as a Sustainable Resource for Food, Feed, Pharma and Other Valuable
Applications"; in the section on "Insect-Based Food"; Dr. Aaron T. Dossey; Wednesday, June 26, 2019; 3:45-5:45 PM.
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2019
Citation:
IFT 2019; Speaker; Aaron T. Dossey; June 25, 2019, "State of the Industry: Developing Insects as Food, Feed, Pharma and Other Valuable Applications" in the Symposium "Technological Advances and New Insights Into the Emerging Insects as Sustainable Food Ingredients Industry From Farm to Table"; Chicago, IL, USA.
|
Progress 09/01/21 to 08/31/22
Outputs Target Audience:The goal of this SBIR effort is to contribute value and ingredient diversity to the food industry. The insect based food market is currently valued at $105M and is growing to $1.53 billion by 2021 (Digitaljournal.com, 2016). Other reports indicate the current market at $423 million, growing to $722 million by 2024 (Marketwatch, 2016). To date only whole insect powders, not fractionated or extracted protein products made from insects, are offered by companies. Crickets have been the primary focus of the market. To become competitive in the larger protein market, the insect based food industry must innovate and diversify. Mealworms have potential advantages over crickets. They tend to be more disease resistant, can be produced in smaller spaces at higher density and may be more amenable to mechanized automated farming. Additionally, developing and evaluating protein extracts made from mealworms and crickets will aid food companies in their goal to add higher levels of insect protein to products without adding fat calories or negatively affecting product quality. Changes/Problems: As with the rest of the world, the COVID-19 pandemic set this project back for us and continues to inhibit progress in commercializing technology as well as making desired research progress. However, we are happy that within the past year (2021-2022) we have re-vamped things and are very well back on track toward refining our innovations and pursuing commercial opportunities, particularly recently (late 2022). The problems we encountered during the project were 2 fold: 1) most importantly, difficulty in finding affordable access to small/pilot scale food processing equipment (in our case, small scaleextruders for puffed extruded snacks, cereals, pastas and related products using small amounts of ingredient feasible to produce for this type of project, and particular difficulty finding access to small/pilot scale equipment for defatting of insect protein or producing extracts/isolates) and 2) unreliable subcontractors (especially at Universities). These 2 problems are very common to startups like ours and we have experienced them before. It would be very helpful to the mission of the SBIR program if the government could help startups/small businesses access/purchase small/pilot scale equipment and facilities via allowing us to buy our own equipment and facilities or investing in more experimental food processing, chemistry and other types of small/pilot scale contract service facilities available to us at affordable rates for an SBIR Phase I or II project. Our original sub-contractor for the defatting and protein precipitation experiments was at Texas A&M University. They were very slow and did nothing for several months, and would not provide us with data or reports. We finally cancelled our contract with them and replaced them with the Center for Crops Utilization Research in the Food Science Department at Iowa State University. We have had no troubles on a technical level - we simply needed to find reliable access to the equipment and facilities required for our work at affordable rates. Our research, experiments and technical results have been fantastic, very fruitful, useful and valuable. We are happy with our experiments and we made very useful discoveries on how to process farm raised insects into defatted protein, protein extract and insect oil byproduct. We are very excited about the commercial implications of our results from the project and are working on and following up with opportunities to bring these innovations to market soon. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest?
Nothing Reported
What do you plan to do during the next reporting period to accomplish the goals?
Nothing Reported
Impacts What was accomplished under these goals?
This project, while delayed, has been quite successful and we have made some very valuable and helpful discoveries. Our work has also generated a lot of public interest and several publications and presentations at prestigious conferences, etc. The following lists our discoveries, successes, achievements, publications and presentations: Discoveries and Successes: We have discovered that ethanol out-performs hexane and acetone by far for defatting of insect powders. This is excellent news because ethanol tends to be safer than the other solvents for use in a food environment and customers/food industry/the public are less concerned about the safety of ethanol than other solvents so this could be a good selling point in our future commercialization of defatted insect material and insect protein extracts. Additionally, if we choose to seek organic status for these extracts, ethanol is more likely to be approved as a solvent for organic status than the others. Determined that temperature does not have a significant effect on solvent defatting of insect material, and defatting can be done rapidly without long incubations or treatments. Determined that defatting prior to protein precipitation for insect materials is the best approach, not the reverse. Discovered that sifting of course spray dried insect material (keeping the chitin fragments large) is an excellent way to separate chitin from insect protein, and defatting before sifting improves the separation. In general via defatting and sifting alone (starting with spray dried insect powder) we can achieve an insect protein product with vastly reduced chitin and 80-90% protein content by dry weight. This product alone is a significant win and could be very valuable commercially for the food and animal feed industries. Alkaline precipitation of defatted insect powder followed by acid precipitation of the alkaline soluble fraction produces at least 3 protein and 1 fat/oil product. One of the protein precipitates is approximately 10-15% of the total insect material (by dry weight) and about 100% pure protein. Browning inhibitors (anti-oxidants) when blended with raw insect slurry early in processing prior to downstream defatting and/or protein precipitation can help reduce or mitigate additional browning to yield a lighter colored or possibly even nearly white insect protein extract product. The shelf-stability of spray dried jet milled mealworm powder seems to be at least slightly better than that of cricket powder, especially based on analytical chemistry markers of rancidity even though it is higher in fat. This is a very exciting result from a major part of this project (mealworm powder shelf-life) as it demonstrates that mealworm powder remains a good quality ingredient for a significant amount of time and its fat is stable. This, on top of the other benefits of mealworms over crickets (easier to rear and process, easier to harvest and handle, easier to farm with lower mortality and disease issues, dry rearing conditions, high rearing density and other benefits), shows that mealworm powder could out-perform cricket powder as a major commodity. Both mealworm and cricket powders add a meat-like flavor profile to texturized plant protein. While they do not improve the texture, they do not detract from it at moderate levels of incorporation. Thus these insect powders could be a valuable way for the food industry to add sustainable nutrition and meat-like flavor to these sort of meat alternative products.
Publications
|
Progress 09/01/20 to 08/31/21
Outputs Target Audience:The goal of this SBIR effort is to contribute value and ingredient diversity to the food industry. The insect based food market is currently valued at $105M and is growing to $1.53 billion by 2021 (Digitaljournal.com, 2016). Other reports indicate the current market at $423 million, growing to $722 million by 2024 (Marketwatch, 2016). To date only whole insect powders, not fractionated or extracted protein products made from insects, are offered by companies. Crickets have been the primary focus of the market. To become competitive in the larger protein market, the insect based food industry must innovate and diversify. Mealworms have potential advantages over crickets. They tend to be more disease resistant, can be produced in smaller spaces at higher density and may be more amenable to mechanized automated farming. Additionally, developing and evaluating protein extracts made from mealworms and crickets will aid food companies in their goal to add higher levels of insect protein to products without adding fat calories or negatively affecting product quality. Changes/Problems: As with the rest of the world, the COVID-19 pandemic set this project back for us and continues to inhibit progress in commercializing technology as well as making desired research progress. The problems we encountered during the project were 2 fold: 1) most importantly, difficulty in finding affordable access to small/pilot scale food processing equipment (in our case, small scale extruders for puffed extruded snacks, cereals, pastas and related products using small amounts of ingredient feasible to produce for this type of project, and particular difficulty finding access to small/pilot scale equipment for defatting of insect protein or producing extracts/isolates) and 2) unreliable subcontractors (especially at Universities). These 2 problems are very common to startups like ours and we have experienced them before. It would be very helpful to the mission of the SBIR program if the government could help startups/small businesses access/purchase small/pilot scale equipment and facilities via allowing us to buy our own equipment and facilities or investing in more experimental food processing, chemistry and other types of small/pilot scale contract service facilities available to us at affordable rates for an SBIR Phase I or II project. Our original sub-contractor for the defatting and protein precipitation experiments was at Texas A&M University. They were very slow and did nothing for several months, and would not provide us with data or reports. We finally cancelled our contract with them and replaced them with the Center for Crops Utilization Research in the Food Science Department at Iowa State University. We have had no troubles on a technical level - we simply needed to find reliable access to the equipment and facilities required for our work at affordable rates. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest?
Nothing Reported
What do you plan to do during the next reporting period to accomplish the goals?Continue execution of objectives
Impacts What was accomplished under these goals?
This project, while delayed, has been quite successful and we have made some very valuable and helpful discoveries. Our work has also generated a lot of public interest and several publications and presentations at prestigious conferences, etc. The following lists our discoveries, successes, achievements, publications and presentations: Discoveries and Successes: We have discovered that ethanol out-performs hexane and acetone by far for defatting of insect powders. This is excellent news because ethanol tends to be safer than the other solvents for use in a food environment and customers/food industry/the public are less concerned about the safety of ethanol than other solvents so this could be a good selling point in our future commercialization of defatted insect material and insect protein extracts. Additionally, if we choose to seek organic status for these extracts, ethanol is more likely to be approved as a solvent for organic status than the others. Determined that temperature does not have a significant effect on solvent defatting of insect material, and defatting can be done rapidly without long incubations or treatments. Determined that defatting prior to protein precipitation for insect materials is the best approach, not the reverse. Discovered that sifting of course spray dried insect material (keeping the chitin fragments large) is an excellent way to separate chitin from insect protein, and defatting before sifting improves the separation. In general via defatting and sifting alone (starting with spray dried insect powder) we can achieve an insect protein product with vastly reduced chitin and 80-90% protein content by dry weight. This product alone is a significant win and could be very valuable commercially for the food and animal feed industries. Alkaline precipitation of defatted insect powder followed by acid precipitation of the alkaline soluble fraction produces at least 3 protein and 1 fat/oil product. One of the protein precipitates is approximately 10-15% of the total insect material (by dry weight) and about 100% pure protein. Browning inhibitors (anti-oxidants) when blended with raw insect slurry early in processing prior to downstream defatting and/or protein precipitation can help reduce or mitigate additional browning to yield a lighter colored or possibly even nearly white insect protein extract product. The shelf-stability of spray dried jet milled mealworm powder seems to be at least slightly better than that of cricket powder, especially based on analytical chemistry markers of rancidity even though it is higher in fat. This is a very exciting result from a major part of this project (mealworm powder shelf-life) as it demonstrates that mealworm powder remains a good quality ingredient for a significant amount of time and its fat is stable. This, on top of the other benefits of mealworms over crickets (easier to rear and process, easier to harvest and handle, easier to farm with lower mortality and disease issues, dry rearing conditions, high rearing density and other benefits), shows that mealworm powder could out-perform cricket powder as a major commodity. Both mealworm and cricket powders add a meat-like flavor profile to texturized plant protein. While they do not improve the texture, they do not detract from it at moderate levels of incorporation. Thus these insect powders could be a valuable way for the food industry to add sustainable nutrition and meat-like flavor to these sort of meat alternative products.
Publications
|
Progress 09/01/19 to 08/31/20
Outputs Target Audience:The goal of this SBIR effort is to contribute value and ingredient diversity to the food industry. The insect based food market is currently valued at $105M and is growing to $1.53 billion by 2021 (Digitaljournal.com, 2016). Other reports indicate the current market at $423 million, growing to $722 million by 2024 (Marketwatch, 2016). To date only whole insect powders, not fractionated or extracted protein products made from insects, are offered by companies. Crickets have been the primary focus of the market. To become competitive in the larger protein market, the insect based food industry must innovate and diversify. Mealworms have potential advantages over crickets. They tend to be more disease resistant, can be produced in smaller spaces at higher density and may be more amenable to mechanized automated farming. Additionally, developing and evaluating protein extracts made from mealworms and crickets will aid food companies in their goal to add higher levels of insect protein to products without adding fat calories or negatively affecting product quality. Changes/Problems: As with the rest of the world, the COVID-19 pandemic set this project back for us and continues to inhibit progress in commercializing technology as well as making desired research progress. The problems we encountered during the project were 2 fold: 1) most importantly, difficulty in finding affordable access to small/pilot scale food processing equipment (in our case, small scale extruders for puffed extruded snacks, cereals, pastas and related products using small amounts of ingredient feasible to produce for this type of project, and particular difficulty finding access to small/pilot scale equipment for defatting of insect protein or producing extracts/isolates) and 2) unreliable subcontractors (especially at Universities). These 2 problems are very common to startups like ours and we have experienced them before. It would be very helpful to the mission of the SBIR program if the government could help startups/small businesses access/purchase small/pilot scale equipment and facilities via allowing us to buy our own equipment and facilities or investing in more experimental food processing, chemistry and other types of small/pilot scale contract service facilities available to us at affordable rates for an SBIR Phase I or II project. Our original sub-contractor for the defatting and protein precipitation experiments was at Texas A&M University. They were very slow and did nothing for several months, and would not provide us with data or reports. We finally cancelled our contract with them and replaced them with the Center for Crops Utilization Research in the Food Science Department at Iowa State University. We have had no troubles on a technical level - we simply needed to find reliable access to the equipment and facilities required for our work at affordable rates. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest? 2020: Oppert, B., Perkin, L.C., Lorenzen, M. and Dossey, A.T. Transcriptome analysis of life stages of the house cricket, Acheta domesticus, to improve insect crop production. (2020). Scientific Reports. 10, 3471. Fiebelkorn; Nils Puchert; Aaron T. Dossey. An Exercise on Data-Based Decision Making: Comparing the Sustainability of Meat & Edible Insects. (2020) The American Biology Teacher. 82 (8): Volume 82, Issue 8. pp. 522-528. Juan Alfredo Morales-Ramos, Maria Guadalupe Rojas, Aaron T. Dossey and Mark Berhow, Self-selection of food ingredients and agricultural by-products by the house cricket, Acheta domesticus (Orthoptera: Gryllidae): A holistic approach to develop optimized diets, (2020) PLOS ONE, 15(1): e0227400. Advances in Genome Biology and Technology (AGBT); General Meeting; February 23 - February 26, 2020; JW Marriott Marco Island Beach Resort; Marco Island, FL.; Selected as a "Flash Talk"; Monday, February 24, 2020; Title: "Developing Genetic Resources and Engineering Insects for Food, Feed and Pharma". Dr. Aaron T. Dossey and Dr. Clay Chu. Room: Clausa Ballroom; 11:20 AM - 11:40 AM (mine was the last talk of the set). Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: "W416 Developing Insects for Food, Feed and Bioproduction: White-Eye Marker for CRISPR/Cas9 in Crickets and Mealworms"; in the workshop "Farmed Insects to Feed Future Populations". Dr. Aaron T. Dossey. Room: Royal Palm Salon 3-4; Wednesday, Jan 15, 2020; 2:40 PM. Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: " W413 Workshop Introduction", in the workshop "Farmed Insects to Feed Future Populations". Dr. Aaron T. Dossey. Room: Royal Palm Salon 3-4; Wednesday, Jan 15, 2020; 1:30 PM. Plant & Animal Genomics Conference (PAG); Annual Conference; January 11- 15, 2020; Town & Country Hotel, San Diego, CA, USA; Title: " W058 The ABCs of using CRISPR in Non-Model Organisms", in the workshop "Application of New Genomic Tools and Techniques in Arthropods". Dr. Clay Fu-Chyun, Chu and Dr. Aaron T. Dossey. Room: Royal Palm Salon 1-2; Saturday, Jan 11, 2020, 7:35 PM. What do you plan to do during the next reporting period to accomplish the goals?Continue execution of our objectives.
Impacts What was accomplished under these goals?
This project, while delayed, has been quite successful and we have made some very valuable and helpful discoveries. Our work has also generated a lot of public interest and several publications and presentations at prestigious conferences, etc. The following lists our discoveries, successes, achievements, publications and presentations: ?Discoveries and Successes: We have discovered that ethanol out-performs hexane and acetone by far for defatting of insect powders. This is excellent news because ethanol tends to be safer than the other solvents for use in a food environment and customers/food industry/the public are less concerned about the safety of ethanol than other solvents so this could be a good selling point in our future commercialization of defatted insect material and insect protein extracts. Additionally, if we choose to seek organic status for these extracts, ethanol is more likely to be approved as a solvent for organic status than the others. Determined that temperature does not have a significant effect on solvent defatting of insect material, and defatting can be done rapidly without long incubations or treatments. Determined that defatting prior to protein precipitation for insect materials is the best approach, not the reverse. Discovered that sifting of course spray dried insect material (keeping the chitin fragments large) is an excellent way to separate chitin from insect protein, and defatting before sifting improves the separation. In general via defatting and sifting alone (starting with spray dried insect powder) we can achieve an insect protein product with vastly reduced chitin and 80-90% protein content by dry weight. This product alone is a significant win and could be very valuable commercially for the food and animal feed industries. Alkaline precipitation of defatted insect powder followed by acid precipitation of the alkaline soluble fraction produces at least 3 protein and 1 fat/oil product. One of the protein precipitates is approximately 10-15% of the total insect material (by dry weight) and about 100% pure protein. Browning inhibitors (anti-oxidants) when blended with raw insect slurry early in processing prior to downstream defatting and/or protein precipitation can help reduce or mitigate additional browning to yield a lighter colored or possibly even nearly white insect protein extract product. The shelf-stability of spray dried jet milled mealworm powder seems to be at least slightly better than that of cricket powder, especially based on analytical chemistry markers of rancidity even though it is higher in fat. This is a very exciting result from a major part of this project (mealworm powder shelf-life) as it demonstrates that mealworm powder remains a good quality ingredient for a significant amount of time and its fat is stable. This, on top of the other benefits of mealworms over crickets (easier to rear and process, easier to harvest and handle, easier to farm with lower mortality and disease issues, dry rearing conditions, high rearing density and other benefits), shows that mealworm powder could out-perform cricket powder as a major commodity. Both mealworm and cricket powders add a meat-like flavor profile to texturized plant protein. While they do not improve the texture, they do not detract from it at moderate levels of incorporation. Thus these insect powders could be a valuable way for the food industry to add sustainable nutrition and meat-like flavor to these sort of meat alternative products.
Publications
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Progress 09/01/18 to 08/31/19
Outputs Target Audience:The goal of this SBIR effort is to contribute value and ingredient diversity to the food industry. The insect based food market is currently valued at $105M and is growing to $1.53 billion by 2021 (Digitaljournal.com, 2016). Other reports indicate the current market at $423 million, growing to $722 million by 2024 (Marketwatch, 2016). To date only whole insect powders, not fractionated or extracted protein products made from insects, are offered by companies. Crickets have been the primary focus of the market. To become competitive in the larger protein market, the insect based food industry must innovate and diversify. Mealworms have potential advantages over crickets. They tend to be more disease resistant, can be produced in smaller spaces at higher density and may be more amenable to mechanized automated farming. Additionally, developing and evaluating protein extracts made from mealworms and crickets will aid food companies in their goal to add higher levels of insect protein to products without adding fat calories or negatively affecting product quality. Changes/Problems:The problem we have encountered so far has been simply with our original sub-contractor for the defatting and protein precipitation experiments at Texas A&M University. They were very slow and did nothing for several months, and would not provide us with data or reports. We finally cancelled our contract with them and replaced them with the Center for Crops Utilization Research in the Food Science Department at Iowa State University. They are conducting and will conduct exactly the same work proposed for Texas A&M in the original proposal. eg: The scope of the research will not be changed as a result of this. We have had no troubles on a technical level - we simply need more time due to the delays of Texas A&M and time it took to switch sub-contractors. Our research, experiments and technical results have been fantastic, very fruitful, useful and valuable. Now experiments are working fantastically and we are making very useful discoveries on how to process farm raised insects into defatted protein, protein extract and insect oil byproduct. We anticipate very exciting results from the project once completed with the requested no-cost extension. What opportunities for training and professional development has the project provided?
Nothing Reported
How have the results been disseminated to communities of interest?Publications, Presentations and Other Publicized Work Products (no max pages). Selected Subset of Presentations and Abstracts: 2018: 1) Food science conference (Havana, Cuba, 2018); CICTA14 - 2018 XIV CONFERENCIA INTERNACIONAL SOBRE CIENCIA Y TECNOLOGÍA DE LOS ALIMENTOS; May 21-25, 2018; Palacio de Convenciones; La Habana, Cuba; Oral Presentation; SIMPOSIO ALIMENTACIÓN Y SALUD; Title: "Developing insects for food, feed, pharma and other valuable Applications"; (Abstract: CLICK HERE); Dr. Aaron T. Dossey; Room: Sala 3; May 22, 2018; 11:30-11:45 AM. 2) IFT 2018; Speaker; Aaron T. Dossey; July 15-18, "Insects as Sustainable Food Ingredients: Farming, Processing, and Genetics" in the Symposium "Hot Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA. 3) IFT 2018; Organizer and Moderator for Symposium; Aaron T. Dossey; July 15-18, "Hot Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA. 2019: 1) KoSFoST International Symposium and Annual Meeting; June 26-28, 2019; Songdo Convensia; Incheon, South Korea; PAID INVITED Oral Presentation; Title: "Developing Insects as a Sustainable Resource for Food, Feed, Pharma and Other Valuable Applications"; in the section on "Insect-Based Food"; Dr. Aaron T. Dossey; Wednesday, June 26, 2019; 3:45-5:45 PM. 2) UNC Clean Tech Summit; Annual Conference; February 28 - March 1, 2019; UNC Friday Center (University of North Carolina); Chapel Hill, NC, USA; PAID INVITED Expert Panel Title: "Alternative Proteins"; Dr. Aaron T. Dossey; Room: Bellflower; Thursday, February 28, 2019; 1:30-2:45 PM. 3) Buddhi Lamsal, Hui Wang, Praphan Pinsirodom, and Aaron T. Dossey. Applications of Insect?Derived Protein Ingredients in Food and Feed Industry, (2019). Journal of the American Oil Chemists' Society (JAOCS). Volume 96, Issue 2, February 2019, Pages 105-123. 4) IFT 2019; Speaker; Aaron T. Dossey; June 25, 2019, "State of the Industry: Developing Insects as Food, Feed, Pharma and Other Valuable Applications" in the Symposium "Technological Advances and New Insights Into the Emerging Insects as Sustainable Food Ingredients Industry From Farm to Table"; Chicago, IL, USA. 5) IFT 2019; Organizer and Moderator for Symposium; Aaron T. Dossey; June 2-5, 2019, "Technological Advances and New Insights Into the Emerging Insects as Sustainable Food Ingredients Industry From Farm to Table"; Chicago, IL, USA. 6) IFT 2019; Organizer and Moderator for Symposium; Aaron T. Dossey; June 2-5, 2019, "Food Safety and Regulation of Insect Based Food"; Chicago, IL, USA. What do you plan to do during the next reporting period to accomplish the goals?We plan to continue execution on our objectives.
Impacts What was accomplished under these goals?
To date this project, while delayed, has been quite successful and we have made some very valuable and helpful discoveries. Our work has also generated a lot of public interest and several publications and presentations at prestigious conferences, etc. The following lists our discoveries, successes, achievements, publications and presentations to date: Discoveries and Successes: 1) We have discovered that ethanol out-performs hexane and acetone by far for defatting of insect powders. This is excellent news because ethanol tends to be safer than the other solvents for use in a food environment and customers/food industry/the public are less concerned about the safety of ethanol than other solvents so this could be a good selling point in our future commercialization of defatted insect material and insect protein extracts. Additionally, if we choose to seek organic status for these extracts, ethanol is more likely to be approved as a solvent for organic status than the others. 2) Determined that temperature does not have a significant effect on solvent defatting of insect material, and defatting can be done rapidly without long incubations or treatments. 3) Determined that defatting prior to protein precipitation for insect materials is the best approach, not the reverse. 4) Discovered that sifting of course spray dried insect material (keeping the chitin fragments large) is an excellent way to separate chitin from insect protein, and defatting before sifting improves the separation. 5) In general via defatting and sifting alone (starting with spray dried insect powder) we can achieve an insect protein product with vastly reduced chitin and 80-90% protein content by dry weight. This product alone is a significant win and could be very valuable commercially for the food and animal feed industries. 6) Alkaline precipitation of defatted insect powder followed by acid precipitation of the alkaline soluble fraction produces at least 3 protein and 1 fat/oil product. One of the protein precipitates is approximately 10-15% of the total insect material (by dry weight) and about 100% pure protein. 7) Browning inhibitors (anti-oxidants) when blended with raw insect slurry early in processing prior to downstream defatting and/or protein precipitation can help reduce or mitigate additional browning to yield a lighter colored or possibly even nearly white insect protein extract product.
Publications
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2018
Citation:
Food science conference (Havana, Cuba, 2018); CICTA14 - 2018 XIV CONFERENCIA INTERNACIONAL SOBRE CIENCIA Y TECNOLOG�A DE LOS ALIMENTOS; May 21-25, 2018; Palacio de Convenciones; La Habana, Cuba; Oral Presentation; SIMPOSIO ALIMENTACI�N Y SALUD; Title: "Developing insects for food, feed, pharma and other valuable Applications"; (Abstract: CLICK HERE); Dr. Aaron T. Dossey; Room: Sala 3; May 22, 2018; 11:30-11:45 AM.
- Type:
Conference Papers and Presentations
Status:
Accepted
Year Published:
2019
Citation:
IFT 2018; Organizer and Moderator for Symposium; Aaron T. Dossey; July 15-18, "Hot Topics Session: Technological Advances and New Insights into the Emerging Insects as Sustainable Food Ingredients Industry from Farm to Table"; Chicago, IL, USA.
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