Source: LARAD INC. submitted to
VIRUS-LIKE-PARTICLE (VLP) VACCINE FOR CHICKEN INFECTIOUS ANEMIA.
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1016573
Grant No.
2018-33610-28579
Cumulative Award Amt.
$486,675.00
Proposal No.
2018-03173
Multistate No.
(N/A)
Project Start Date
Sep 1, 2018
Project End Date
Feb 28, 2021
Grant Year
2018
Program Code
[8.3]- Animal Production & Protection
Recipient Organization
LARAD INC.
132 E LIBERTY ST
WOOSTER,OH 446914346
Performing Department
(N/A)
Non Technical Summary
The human population relies on food animals as a major source of high quality protein. Maintaining the health of these animals is of critical importance to good human nutrition worldwide. Chicken anemia virus (CAV) is an important immunosuppressive pathogen of poultry. We are proposing to improve vaccines and diagnostics for this pathogen to improve animal health. Chicken infectious anemia (CIA) is the disease caused by CAV, a ubiquitous virus found in all poultry producing regions worldwide. CAV has been controlled by vaccinating breeder flocks one time with a live attenuated vaccine at about 12 weeks of age. The resulting maternal immunity is transferred to chicks and protects them against CAV during the critical early development of their immune systems. However, the immunity to CAV in the breeder flock declines over time, leaving chicks vulnerable to infection. A vaccine is needed that can be used multiple times to create a longer lasting immunity to CAV in breeder flocks. Although CAV often causes only a subclinical disease in young chicks, the resulting infection results in reduced growth rate, poor feed efficiency, lower weight uniformity and most importantly immune suppression that leaves chicks susceptible to secondary and opportunistic infections.Vaccine companies are currently producing live CAV vaccines in cell culture or embryonated chicken eggs. In addition to being expensive and time consuming, the quantity of antigen produced through this method is highly variable. In the poultry vaccine market, profit margins are very tight. Producing CAV vaccine using conventional methods is not only expensive but is a bottleneck in the production of these vaccines that can cause an inability to meet market demand. CAV vaccine manufacturers have also had problems with CAV contamination in their other vaccines. This has caused some very expensive decontamination efforts and loss of the contaminated vaccine lots. Our proposal to produce a CAV vaccine using genetic engineering is one solution to these problems. No infectious CAV is ever used in our system and production quality and quantity is improved.
Animal Health Component
50%
Research Effort Categories
Basic
25%
Applied
50%
Developmental
25%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
3114030104060%
3113299110140%
Goals / Objectives
Larad's goal is to create a chicken anemia virus (CAV) virus-like-particle (VLP) that will offer a less expensive source of high quality antigens that can be more consistently produced for CAV diagnostics and vaccines. CAV is the cause of chicken infectious anemia (CIA), a contagious immunosuppressive disease that causes a substantial economic impact on the poultry industry. The quality of current CAV vaccines is inconsistent and they do not provide long lasting immunity. In our Phase I project, Larad successfully produced recombinant baculoviruses expressing the VP1 and VP2 genes of CAV and used those to generate a CAV-VLP. This Phase II project is designed to produce the safety, purity, extraneous agent, shelf-life and potency test results required for licensure of the vaccine by the USDA Center for Veterinary Biologics (CVB).
Project Methods
Objective 1. The first objective of this Phase II project will be to prepare a SIF for the CAV-VLP baculovirus constructs. This document will guide us through the steps needed to obtain a vaccine license from CVB. Although a template and examples are provided by CVB, we will work with our CVB Reviewer to insure the appropriate data are included in the document.Objective 2. The goal of this objective is to develop an indirect ELISA that can be used to assess the potency of CAV antigen produced with our baculovirus expression system. The resulting assay will be used to assess the potency of each final vaccine lot per CVB regulations.CAV-VLP antigen for coating ELISA plates will be prepared by infecting Sf9 insect cells with r-baculoviruses expressing CAV VP1 and VP2. The antigen-coated 96-well plates will be washed three times in wash buffer and then incubated at 37°C for 60 min in blocking buffer.After three washes in wash buffer, a 50µl volume of anti-CAV [either serum from convalescent field cases or commercially available anti-CAV antibody (LS Bio)] diluted in blocking buffer will be added to each well and incubated at room temperature for 30 min. A horseradish peroxidase (HRP) labeled goat anti-chicken IgY Fc secondary antibody (Invitrogen) will be diluted in blocking buffer and 50 µl added to each well. Plates will be incubated at room temperature for 30 min. A 50µl volume of SureBlue Reserve™ Microwell Substrate (KPL) will be added and after 15 min the color development is stopped with TMB BlueSTOP Solution (KPL). Test wells are read on an ELISA reader (Dynatech Laboratories, Alexandria, Va.) at a wavelength of 650 nm.Objective 3. Safety Testing. Heat treated VLPs will be tested for baculovirus viability in Sf9 cell cultures. Cells at approximately 75% confluency will be inoculated with 0.1 ml of the heat inactivated samples. The cells will be observed for cytopathic effects (CPE) at 3 and 4 days post-inoculation. If no CPE are observed, the samples will be passed in Sf9 cells an additional two times and observed for baculovirus induced CPE each time. Samples will be considered to be free of viable baculovirus if CPE are not observed in all three passages. These samples will be used for efficacy and potency testing (see below).Vaccination/Challenge study. Vaccination/challenge studies will be conducted to determine if the insect cell culture expressed CAV-VLPs will elicit a protective immune response to CAV in chickens. These experiments will assess efficacy as required in 9 CFR 113.200. Two experiments will be conducted. The vaccines containing CAV-VLP antigens will be tested at two concentrations, undiluted and diluted 1:10; both with 20% adjuvant. The acquired immunity will be assessed by vaccinating a minimum of 16 SPF chicks per group and then challenging them with 102 50% egg infectious doses (EID50) of a virulent CAV strain. This virulent CAV strain originated from poultry operations in the U.S. and is recognized by the USDA, CVB as a standard challenge virus.Objective 4. In accordance with 9 CFR 114.9, an Outline of Production (OOP) document is required by CVB for licensing biotechnology-derived veterinary products. This document includes final product testing and form of the material being distributed.Final product purity test. The final product will be tested for contaminating microorganisms including bacteria, mycoplasma and fungi. Larad will use a USDA licensed facility to conduct this testing.Final product safety test. Since the CAV-VLP vaccine does not contain viable CAV, safety testing on the final product will focus on the potential for baculovirus to survive the initial heat inactivation. Final product formulation will be prepared at Larad. Samples will be serially passaged in Sf9 cells a minimum of 3 times. Following each passage, the cultures will be examined for cytopathic effects and PCR will be used to identify potential increases in the baculovirus genome. These procedures and examples of the data will be included in the OOP.Final product potency test and shelf-life. The relative potency ELISA developed in objective 2 will be used to assess the potency of the final product. A minimum of three lots of CAV-VLP vaccine product will be tested and compared in the ELISA. A 12 ml volume of each lot will then be stored at 4oC or at room temperature for a 6 month period. At monthly intervals, the lots will again be tested in the ELISA and their potency recorded. The data will be included in the OOP.

Progress 09/01/18 to 01/25/21

Outputs
Target Audience:Scientists and business professionals employed at international vaccine and diagnostics companies were the target audience of this project. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has provided training and professional development for the Larad technical staff and project director Linda Michel in the area of molecular expression of proteins in the baculovirus system. The knowledge gained from conducting this project is being applied to other Larad products that are still in development. Additionally, Linda Michel attended the Larta Commercialization Training Workshop in Washington, DC in November of 2018 and the American Association of Avian Pathologists Annual Meeting in Washington, DC in August of 2019. How have the results been disseminated to communities of interest?For proprietary reasons and for future patenting of the intellectual property, none of the results from this project have been publicly disclosed. We have confidentiality agreements with Ceva Animal Health and BioChek BV and have disclosed some but not all of these results to those companies. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The Phase II project had four technical objectives to achieve the goal of creating a CAV-VLP. The specific objectives and work completed toward each of these objectives is summarized below. Objective 1: Generate a "Category IV Summary Information Format" (SIF) and "Risk Assessment" for the CAV-VLPs and expression system for submission to the CVB. The SIF has been written and will be submitted to the CVB with the Outline of Production. Objective 2: Develop a relative potency ELISA test that is acceptable to the CVB for evaluation of the CAV-VLP final product. Total proteins from baculovirus producing CAV-VLPs or CAV-VP3 were prepared for use in ELISA. We observed some non-specific binding that is leading to higher than desired background signal in the ELISA. Therefore, we fused a maltose binding protein to CAV VP2 and VP3. The resulting fusion proteins were purified over amylose resin and this process has reduced the ELISA background. These antigens are currently under evaluation by BioChek and Indical Biosciences for use in a diagnostic ELISA kit. Objective 3: Conduct inactivation kinetics, efficacy, potency, and field safety studies required by the CVB for product licensure. We conducted two in vivo experiments. After a single priming dose the CAV-VLP vaccine was partially protective. While these preliminary studies were promising, in our Phase III study we will test the efficacy of a higher dose and adding a booster vaccination with adjuvant. Objective 4: Generate an "Outline of Production" for submission to CVB that will be used to regulate the CAV-VLP bulk product production, final formulation, fill, quality assurance and distribution of the product. Larad's option agreement with CEVA provides for the CAV-VLP vaccine to be produced at their USDA approved facilities. CEVA is using procedures developed as part of this Phase II grant to develop the Outline of Production for CVB.

Publications


    Progress 09/01/19 to 08/31/20

    Outputs
    Target Audience:Scientists and business professionals employed at international vaccine and diagnostics companies were the target audience during this period. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has provided training and professional development for the Larad technical staff and project director in the area of molecular expression of proteins in the baculovirus system. The knowledge gained from conducting this project is being applied to other Larad products that are still in development. How have the results been disseminated to communities of interest?For proprietary reasons and for future patenting of the intellectual property, none of the results from this project have been publicly disclosed. We have confidentiality agreements with Ceva Animal Health and BioChek BV and have disclosed some but not all of these results to those companies. What do you plan to do during the next reporting period to accomplish the goals?We plan to complete histopathology, qPCR and data analysis for the CAV vaccination-challenge study samples. We continue to work with Ceva on an outline of production.

    Impacts
    What was accomplished under these goals? Objective 1: Generate a "Category IV Summary Information Format" (SIF) and "Risk Assessment" for the CAV-VLPs and expression system for submission to the CVB. The SIF has been written but has not yet been submitted to the CVB. Objective 2: Develop a relative potency ELISA test that is acceptable to the CVB for evaluation of the CAV-VLP final product. Total proteins from baculovirus producing CAV-VLPs or CAV-VP3 were prepared for use in ELISA. We observed some non-specific binding that is leading to higher than desired background signal in the ELISA. We therefore constructed r-baculoviruses containing CAV VP2 or VP3 fused to maltose-binding-protein. These fusion proteins increase expression and can be partially purified over amylose agarose resin and used as ELISA antigens. We have found that this dramatically decreases ELISA background. Objective 3: Conduct inactivation kinetics, efficacy, potency and field safety studies required by the CVB for product licensure. Vaccination-challenge experiments in chickens have recently been completed using two different concentrations of our CAV-VLP. We are in the process of sample and data analysis. Objective 4: Generate an "Outline of Production" for submission to CVB that will be used to regulate the CAV-VLP bulk product production, final formulation, fill, quality assurance and distribution of the product. This objective is in the process of being completed with cooperation from CEVA.

    Publications


      Progress 09/01/18 to 08/31/19

      Outputs
      Target Audience:Scientists and business professionals employed at international vaccine companies were the target audience during this period. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Linda Michel attended the Commercialization Training Workshop in Washington, DC in November of 2018 and the American Association of Avian Pathologists Annual Meeting in Washington, DC in August of 2019. How have the results been disseminated to communities of interest?Since all the work conducted on this project is designed to produce VLP vaccines, the results are only provided to interested parties after a Confidential Disclosure Agreement (CDA) is executed. Larad, Inc. has CDA's with four vaccine companies and has provided proprietary information to those companies on our vaccine production processes. What do you plan to do during the next reporting period to accomplish the goals?During the next reporting period, Larad, Inc. scientists will continue with the next steps for each of the objectives. Specifically we will submit a SIF and OOP to the CVB (objectives 1 and 4), validate our relative potency ELISA (objective 2) and complete inactivation kinetics, efficacy, potency, and field safety studies required by the CVB for product licensure (objective 4).

      Impacts
      What was accomplished under these goals? Objective 1: Generate a "Category IV Summary Information Format" (SIF) and "Risk Assessment" for the CAV-VLPs and expression system for submission to the CVB. The SIF has been written but has not yet been submitted to the CVB. Objective 2: Develop a relative potency ELISA test that is acceptable to the CVB for evaluation of the CAV-VLP final product. Total proteins from baculovirus producing CAV-VLPs were prepared for use in the ELISA. We observed some non-specific binding that was leading to a higher than desired background signal in the ELISA. Therefore, we purified the antigen and reduced the ELISA background to acceptable levels. Objective 3: Conduct inactivation kinetics, efficacy, potency, and field safety studies required by the CVB for product licensure. A preliminary efficacy and potency test was performed by vaccinating birds with a heat inactivated CAV-VLP preparation. No lesions or reactions at the vaccination site were observed. A CAV ELISA performed with serum collected during the study revealed the presence of anti-CAV antibodies in the vaccinated birds. Objective 4: Generate an "Outline of Production" for submission to CVB that will be used to regulate the CAV-VLP bulk product production, final formulation, fill, quality assurance and distribution of the product. This objective is in the process of being completed with cooperation from a vaccine company partner.

      Publications