Source: NORTH DAKOTA STATE UNIV submitted to NRP
DURUM WHEAT QUALITY FOR TRADITIONAL AND WHOLE-WHEAT PASTA
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1016344
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2018
Project End Date
Sep 30, 2023
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
NORTH DAKOTA STATE UNIV
1310 BOLLEY DR
FARGO,ND 58105-5750
Performing Department
Plant Sciences
Non Technical Summary
Nontechnical summaryWhole-wheat pasta contains healthful components such as fiber, vitamins, and antioxidants that are associated with good human health. Unfortunately, whole-wheat pasta consumption has not increased over the past decade. The lack of increased consumption of whole-wheat pasta is related in part to several associated negative attributes. These attributes include having a dark, rough appearance, poor mechanical strength, and poor cooking quality. Rough appearance, poor mechanical strength, and poor cooking quality have been shown to be affected by the presence of bran. Limited information is available regarding the physical bran properties of durum wheat. Similarly, there has not been a concerted effort to identify the best processing conditions for producing whole-wheat pasta. The prevailing assumption has been that genotypes and processing procedures that produced the best traditional pasta would also produce the best whole-wheat pasta. Recent results indicate that this is not correct. In this research, the genetic variability of durum whole-wheat flour and bran properties, including the mechanical strength (flexibility) of bran and enzyme activity associated with bran layer will be determined. In addition, processing steps will be assessed for their impact on whole-wheat pasta quality, particularly the effect of extrusion properties on mechanical strength and cooking quality and drying temperature on color and mechanical strength of whole-wheat pasta. Purposeful cultivar development requires the identification of traits that can be used to select durum genotypes that will produce whole-wheat pasta with desired physical and cooking properties. Whole-wheat flour and bran traits identified as varying with genotype will be used to select durum genotypes to be used for whole-wheat pasta production. Genotype selection for whole-wheat pasta will be conducted concurrently with selection for improved genotypes for traditional pasta.The overall goal of the proposed research is to increase whole-wheat pasta consumption by improving its perceived negative attributes such as dark, rough appearance, poor mechanical strength, and poor cooking quality through purposeful cultivar development and improved processing procedures. The proposed research will identify key traits that are associated with improved whole-wheat pasta quality. Once identified, these traits will be used to select durum genotypes that produce whole-wheat pasta with desired properties. Selected genotypes could eventually be released to growers as named durum varieties. Indicators of success would include the identification of durum traits associated with desired whole-wheat pasta and the use of these traits in screening genotypes for improved whole-wheat pasta; and the acceptance of the milling and pasta processing industry to any processing changes that are identified as producing superior whole-wheat pasta. It is anticipated that improvements in the physical and cooking qualities will result in increased demand and consumption of whole-wheat pasta.
Animal Health Component
65%
Research Effort Categories
Basic
(N/A)
Applied
65%
Developmental
35%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
2021545108140%
5015010202040%
2041545100020%
Goals / Objectives
Major Goals:The overall goal of the proposed research is to increase whole-wheat pasta consumption by improving its perceived negative attributes such as dark, rough appearance, poor mechanical strength, and poor cooking quality through purposeful cultivar development and improved processing procedures.Objectives:1. To increase knowledge about key traits of durum wheat that predict whole-wheat pasta quality.2. Provide scientific and manufacturing communities with processing guidelines to maximize physical and cooking qualities of whole-wheat and traditional pasta.
Project Methods
MethodsGrain will be harvested from about 40 genotypes (cultivars/durum experimental lines) planted in drill strips that are planted each year at Casselton, Carrington, Langdon, Minot, Williston, Dickinson, and Hettinger, ND. These samples are used to evaluate grain, milling, semolina, and traditional pasta quality characteristics of advanced durum lines. These samples will also be tested for whole-wheat pasta quality. Standard methods will be used to evaluate whole-wheat quality traits. Traits to be tested include: starch damage, water retention capacity, and flour swelling volume. Bran will be evaluated for particle size distribution, color, protein content, ash content, and water retention capacity. Bran will also be evaluated for bran thickness and mechanical strength. All samples will be evaluated for polyphenol oxidase activity and peroxidase activity.Each genotype will be planted in a single (non-replicated) strip. Thus, there will be a single grain sample of each genotype at each location. Data will be analyzed using locations as replicates. Genotype means averaged over environment will be used to determine Pearson correlation and partial correlation analyses and stepwise multiple regression using SAS version 9.4 software. Pearson correlation and partial correlation analyses determine the interrelationship between parameters. Stepwise multiple regression will identify the important quality traits to predict whole-wheat spaghetti quality. Pearson correlation coefficients will be determined between each trait evaluated (grain quality, semolina/whole-whole-wheat flour quality, bran quality, and spaghetti quality). Hierarchical cluster analysis will be conducted to group genotypes with similar traits.Key processing parameters will be assessed by determining the effect of hydration level (31, 32, 33, 34 and 35%), water temperature during mixing (35, 45°C), and mixing time (5, 10, 15 min) on flour agglomeration and whole-wheat spaghetti quality. Hydrated flour will be extruded using a semi-commercial scale pasta press. Extrusion conditions will be: extrusion temperature, 45°C; system vacuum, 46 cm of Hg; and a screw speed of 25 rpm. After extrusion, the spaghetti will be dried in a laboratory dryer using a low-temperature drying cycle. Physical and cooking quality will be determined using standard test procedures. The experimental design will be a randomized complete block with a factorial arrangement of hydration level (5), water temperature during mixing (2), and mixing time (3). Each treatment will have three replicates. Each replicate will be processed into spaghetti on separate days. Data will be subjected to an analysis of variance. Treatment means will be separated using Fisher's Protected LSD at P<0.05.Effect of barrel temperature (35, 45, 55C), screw speed (20, 25, 30 rpm) and drying temperature profile (low, high, ultrahigh drying) on whole wheat pasta quality will be evaluated using commercial whole-wheat durum flour. Physical and cooking quality will be determined using standard procedures. The experimental design will be a randomized complete block with a factorial arrangement of barrel temperature (3), screw speed (3), and drying temperature profile (3). Each treatment will have three replicates. Each replicate will be processed into spaghetti on separate days. Data will be subjected to an analysis of variance. Treatment means will be separated using Fisher's Protected LSD at P<0.05.Research results will be disseminated by publishing abstracts and journal articles, presenting posters, and making presentations at scientific meetings. Results will be disseminated to industry through short courses, bulletins and news releases and informal discussions at the Durum Industrial Advisory Committee meetings and with international trade groups, millers and processors during site visits. Knowledge will be disseminated through formal classroom instruction including graduate courses in milling (CFS759) and in pasta processing (CFS760) and lectures in cereal technology (CFS450/650) and informal instruction associated with mentoring of undergraduate and graduate students.Measures of success first include the identification of new whole-wheat traits and processing parameters. The identified traits will then be used to select genotypes early in the breeding cycle for improved whole-wheat pasta. Quality of advancing genotypes will be monitored for improvement in identified traits and ultimately improvement in pasta quality. Indicators of success would include the successful use of identified traits by durum wheat breeding programs to screen genotypes for improved whole-wheat pasta and the acceptance by the milling and pasta processing industry of processing changes that are identified as producing superior whole-wheat and traditional pasta.

Progress 10/01/19 to 09/30/20

Outputs
Target Audience:Durum wheat producers, durum wheat breeders, North Dakota Wheat Commission, U.S. Wheat Associates, durum millers, pasta processors, and undergraduate and graduate students. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has provided learning opportunities through hands-on work in the Durum Quality Laboratory for Two PhD students and three MS students. In addition, a graduate level course on milling was taught in Fall 2020. How have the results been disseminated to communities of interest?Results were disseminated through journal articles and informally through discussion with people associated with the durum wheat and pasta industry. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Statement of impact Conceivably, whole-wheat pasta quality can be influenced by bran properties and/or endosperm properties. Results from ongoing research should indicate the relative importance of bran and endosperm properties to overall pasta quality. This is important in identifying what traits to use to select genotypes that produce the best whole-wheat pasta. This information would also be useful to pasta processors when sourcing grain or bran and semolina to be used to make whole-wheat pasta. Pasta color seems to have diminished over time, even though yellow pigment content in pasta has increased. Polyphenol oxidase (PPO) and peroxidase (POD) activities and yellow and brown pigments have been reported to affect pasta color. Information concerning the effect of environment, milling and pasta processing on PPO, POD, and yellow and brown pigment contents in semolina and pasta and their effects on pasta color score will be useful in identifying phenotypic traits that can be selected for in the attempt to develop durum genotypes that produce bright yellow pasta that the industry and consumers want. Information on specific objectives. Objective 1. To increase knowledge about key traits of durum wheat that predict whole-wheat pasta quality. Major activities completed. Little progress was made in 2020 with regard to identifying traits that could predict whole-wheat pasta quality. This is mostly attributed to our reduced research capacity due to COVID-19 restrictions. Experiments to evaluate the impact of rainfall and high relative humidity on kernel quality were completed. Data collected. The effect of moisture was monitored by determining kernel color, size and surface properties. No additional data were available for collection. Discussion of results. Exposure to a single bulk water wet/dry cycle caused durum kernels to increase in width and caused a rough and wrinkled bran surface that resulted in a decline in test weight and vitreous kernel content and an increase in kernel size and brightness. A single high relative humidity event caused a reduction in vitreous kernel content and an increase in kernel size. Key outcomes/accomplishments. The results confirmed anecdotal stories from durum producers that a single moisture event can cause bleaching, alter bran layer topography, and reduce grain quality and value. Most of the loss of quality can be attributed to swelling of bran layers. Objective 2. Provide scientific and manufacturing communities with processing guidelines to maximize physical and cooking qualities of whole-wheat and traditional pasta. Major activities completed. An annual crop survey was conducted to determine the quality of durum wheat harvested in Montana and North Dakota. Grain samples collected during the 2020 Crop Quality survey are being analyzed for yellow pigment content and soluble brown pigment content. Survey samples, where the cultivar was identified, are being tested for grain and semolina quality in order to ascertain the range in quality that occurs within each cultivar when grown commercially. Experiments were conducted to determine the effect of milling and pasta processing on PPO and POD activities and yellow pigment and soluble brown pigment contents were completed. Data collected. Yellow pigment content, brown pigment content, PPO activity and POD activity assays for whole grain, semolina, and spaghetti have been completed. Discussion of results. The 2020 crop quality survey for Northern grown durum was completed. The crop averaged No. 1 HAD, with average test weight of 80.9 kg/hL and 88% vitreous kernel content. Average protein was 13.4% (12% mb). Pasta color was good with an average of 8.5 and cooking quality was typical of durum grown in the Northern Plains. Results of experiments conducted to determine the effect of milling and pasta processing on pasta color indicated that the loss of yellow pigment content, POD activity, PPO activity, and soluble brown pigment content due to milling was 1.3X, 4.4X, 6.2X, and 17.5X, respectively, greater than losses due to processing. Key outcomes/accomplishments. Data from the milling/processing experiments clearly show that milling has a bigger effect on pasta color than does pasta processing. These results also show the importance of selecting genotypes that have high yellow pigment content and excellent milling qualities that produce semolina with low speck counts and ash content.

Publications

  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Deng, L., and Manthey, F. A. 2019. Flowability, wet agglomeration, and pasta processing properties of whole-durum flour: Effect of direct single-pass and multiple-pass reconstitution milling systems. Cereal Chem. 96: 708-716. doi: 10.1002/cche.10167
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Cabas-L�hmann, P. A., and Manthey, F. A. 2020. Effect of hydration on physical grain quality of durum wheat. Cereal Chemistry. 97:877-887.
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Cabas-L�hmann, P. A., and Manthey, F. A. 2020. Environment during grain filling affects pasta color. Cereal Chemistry. 97: 967-980.
  • Type: Theses/Dissertations Status: Accepted Year Published: 2019 Citation: Liu, Y. 2019. Milling properties of current commercial durum cultivars. MS thesis. North Dakota State University, Fargo.
  • Type: Theses/Dissertations Status: Accepted Year Published: 2020 Citation: Cabas-L�hmann, P. A. 2020. Causes of dull brown color in durum and traditional semolina pasta. PhD. Dissertation. North Dakota State University, Fargo
  • Type: Theses/Dissertations Status: Accepted Year Published: 2020 Citation: Shinezorigt, D. 2020. Effect of Debranning on Durum Kernel Characteristics and Quality, MS thesis, North Dakota State University, Fargo.
  • Type: Other Status: Accepted Year Published: 2020 Citation: 2020 US Durum Wheat Regional Quality Report. North Dakota Wheat Commission, 20 pp. Reviewed/edited by NDWC and US Wheat Associates.
  • Type: Other Status: Published Year Published: 2020 Citation: North Dakota Durum Wheat Variety Trial Results for 2020 and Selection Guide  A1067-2020. https://www.ag.ndsu.edu/publications/crops/north-dakota-durum-variety-trial-results-for-2020-and-selection-guide


Progress 10/01/18 to 09/30/19

Outputs
Target Audience:Durum wheat producers, durum wheat breeders, North Dakota Wheat Commission, U.S. Wheat Associates, durum millers, pasta processors, and undergraduate and graduate students. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has provided learning opportunities through hands-on work in the Durum Quality Laboratory for three PhD students and three MS students. In addition a graduate level course on pasta processing was taught in Spring 2019 and on milling was taught in Fall 2018. How have the results been disseminated to communities of interest?Results are not complete; therefore none have been disseminated except informally through discussion with people associated with the durum wheat and pasta industry. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Activities. An annual crop survey was conducted to determine the quality of durum wheat harvested in Montana and North Dakota. Grain samples collected during the 2019 Crop Quality survey are being analyzed for yellow pigment content and soluble brown pigment content. Individual survey samples, where the cultivar was identified, were tested for grain and semolina quality in order to ascertain the range in quality that occurred within each cultivar when grown commercially. Genotypes (10) harvested from drill strips grown atfour locations in 2018 were evaluated for their suitability to make whole-wheat pasta. Grain and meal traits were characterized and assessed for their relationship with whole-wheat pasta. Whole-wheat spaghetti was made from whole-wheat flour derived by milling grain using centrifugal mill and by milling bran/germ removed during traditional rollermilling. Reground bran/germ and a standard semolina were blended together in the same ratio as the original grain. Extrusion and physical and cooking qualities of dry whole-wheat spaghetti made from whole-wheat flours will be determined. Effect of milling and processing on pasta color was determined using a set of five genotypes that produced pasta with high color scores and a set of five genotypes that produced pasta with low color scores. Polyphenol oxidase activity, peroxidase activity, yellow pigment content, and soluble brown pigment content were determine in grain, semolina, and pasta. Semolina extraction, semolina color (CIE L, a, b), semolina speck count, ash content, protein content and gluten index were also determined. Pasta color score was determined from color chart that used Hunter L and b values. Products. Graduate students obtained knowledge and experience in evaluating durum wheat quality and pasta processing/quality. Presentations and handouts were developed to aid discussions during the Durum Industrial Advisory Committee meeting, company site visits, and discussions with international trade teams. Information was disseminated in response to phone calls from ingredient and pasta manufacturers. Graduate courses were taught in advanced cereal and food chemistry, wheat milling, and pasta processing.

Publications

  • Type: Other Status: Accepted Year Published: 2019 Citation: 2019 US Durum Wheat Regional Quality Report. North Dakota Wheat Commission, 20 pp. Reviewed/edited by NDWC and US Wheat Associates.
  • Type: Other Status: Accepted Year Published: 2019 Citation: North Dakota Durum Wheat Variety Trial Results for 2019 and Selection Guide  A1067-19. https://www.ag.ndsu.edu/publications/crops/north-dakota-durum-variety-trial-results-for-2019-and-selection-guide