Progress 10/01/19 to 09/30/20
Outputs Target Audience:This project covers a variety of audiences that are reached through various efforts. Efforts in the teaching of formal classes provide an audience of students and future technology professionals. Efforts made in presenting seminars, workshops (HACCP workshops), symposia, lay emagazine articles (www.fapc.biz: FAPC Connect; FAPC Food Safety blog, FAPC youtube channel), and youtube videos cover a wide range of audiences that includes consumers, students, industry workers, professionals, managers, academicians, state legislators, and the general public. Scientific presentations and journal articlestarget scientific/academic professionals, administrators, legislators, food industry management,and the general public.Interested subscribers from around the world as well as technical and scientific-minded individuals. Extension/outreach activities that are often done with small companies provide an audience of food-related businessmen and industry professionals and sometimes leads to new research areas Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?Aside from academically-oriented food microbiology research, students and staff in the food microbiology program at theRobert M. Kerr Food & Agricultural Products Center have an opportunity to assist food processing companies through multipleprojects that matriculate through my lab in order to carry out our mission to help Oklahoma food companies (and nationallybased companies) with issues/problems they have regarding further processed foods. My Food Microbiology lab is structuredthat graduate students not only work on their specific research projects but also support company assistance by contributing effort on industry projects to help solve food microbiology related problems that local companies may be experiencing. This provides a great opportunity for undergraduate and graduate students to enhance their problem-solving abilities with actual problems incurred by the food industry. Because of this, 90% of my MS-degree graduates are well sought and find placement in the food industry; several of myPh.D. students have found academic faculty positions as well. I would say that our work provides good training and excellentopportunities for those students who spend the time to learn additional skills while earning their degree. This year I have had3 undergraduates work in my lab. Our center also puts on many food safety workshops each year(HACCP, Food Defense, Preventive Controls for Human Foods, etc) for the industry, and both graduate and undergraduate students are encouraged to take these workshops to enhance their knowledge and capabilities. FAPC Certificate for Training as a "Food Safety Professional". I lead a team to initiate the 'FAPC Certificate for training as a Food Safety Professional' for industry and students who accumulate sufficient credits of workshop training (12credits) requiring a minimum of 2 workshops in each of three workshop categories: Basic, Advanced, and Regulatory. Thecertificate helps identify those employees who have achieved sufficient training that they should be considered strategicassets within their organization. Likewise, students who attain the certificate during their undergraduate/graduate degreeswould be considered as valuable job candidates by food companies that don't have to 'retrain' them once they are hired. Theindustry has responded well to our certificate program and we have now 'graduated' approximately 20people that haveachieved these certificates of training (http://fapc.biz/workshops/food-safety-professional). How have the results been disseminated to communities of interest?The results of our research work are disseminated via peer-reviewed research publications, departmental/universitymagazines, the R.M. Kerr Food & Ag Product Center (FAPC) web site. Also, information is disseminated through seminars orpresentations at the Nevada Food Safety Task Force (2015) or the FDA Western Regional Conference (2016), AnnualMeeting of the International Association for Food Protection (Tampa, FL, 2017; Salt Lake City, UT, 2018; Louisville, KY, 2019; virtual-online, 2020) or workshops where industry-applicable research is presented and discussed. We have an in-house communication specialistwho does well to help us put out short bulletins/articles (FAPZ.biz website, FAPC Connect, Food Safety blog articles,and FAPC podcasts) and other extension-related publications. Some of our industry project reports are used by companies toprovide documentation forUSDA process validation. What do you plan to do during the next reporting period to accomplish the goals?1. Biltong (dried beef) processing: a) Validation of biltong processing (5-log reduction) withListeria monocytogenes, E. coliO157:H7, andStaphylococcus aureus. b) Microbiome and metagenomic analysis of organisms during the processing of biltong, from raw beef to dried beef product. 2. Industry collaborations with various food companies.
Impacts What was accomplished under these goals?
Accomplishments under the above-stated goals: Objective #2.'Natural Nitrite'. To use 'natural nitrite' (i.e., vegetable-sourcenitrate→ microbial fermentation conversion tonitrite) for control ofClostridiaspp. in vacuum-packaged products. a)Isolation of nitrate-reducing bacteria (NRB's) and quantification of nitrate/nitrite by HPLC analysis. We developed an 'on-agar' colony-screening assay to detect the conversion of nitrate to nitrite on agar plates using M17 agar base plates (1.5%). After incubation and colonies developed embedded in the sandwich overlay, nitrite was detected using a thin (plain) overlay agar layer containing sulfanilic acid followed by a second overlay agar layer containing alpha-naphthyl amine; the appearance of red color zones above colonies indicated the presence of nitrite. C8 reversed-phase ion-pairing HPLC analysis showed thatStaphylococcus caprae and Panteoa agglomerens,isolated with the M17-Nitrite agar assay,were able to reduce nitrate (ferment) to nitrite in broth to 915 ppm and 866 ppm nitrite, respectively.Examination of new isolates will allow the more efficient applicationofnatural vegetable nitrite in the processed meat industry. b) Spores ofClostridium sporogenes wereused as a '(pathogen-surrogate) challenge organism' for inoculation of low-fat and high-fat frankfurters. A three-strain spore crop from Clostridium sporogenes (ATCC 3584, ATCC 19404, and ATCC BAA-2695) was applied during ingredient formulation of low and high fat hotdogs that were divided into 3 batches (control without nitrite, hotdogs with sodium nitrite, hotdogs with celery nitrite). In both processes, sodium nitrite was compared to comparable levels of celery nitrite.In our shelf life assays, growth was inhibited at both 5oC and 15oC, even if nitrite was absent; however, spore germination and outgrowth readily occurred at 35oC. Comparison of nitrite effects is best evaluated at 35oC as a permissive condition to examine the effects of nitrite treatments. Celery nitrite was as good as sodium nitrite in both low and high-fat hotdogs and spore outgrowth was only observed at 35oC abuse temperature conditions. The nitrite validation assay described herein allows easy determination if nitrite levels can prevent spore germination underpermissive conditions to help keep processed meat safe. Objective #4. Foodborne pathogens and spoilage organisms. a) Evaluation of a selective agar medium for enumeration ofSalmonellaserovars used as challenge organisms after conditions of stress.SalmonellaThompson 120,SalmonellaHeidelberg F5038BG1,SalmonellaHadar MF60404,SalmonellaEnteritidis H3527, andSalmonellaTyphimurium H3380 were characterized for antibiotic resistance and acid adaptation in Tryptic Soy Broth containing 0%, 0.25%, or 1.0% glucose. Sodium pyruvate was evaluated for recovery after stress but no enhancing effect was observed, possibly because the strains were acid-adapted. Selenite Cystine Broth, traditionally used as a selective enrichment broth, was used as the basis for Selenite Cystine Agar (SCA) in combination with three antibiotics to which ourSalmonellais resistant. Serovars ofSalmonellawere enumerated on TSA, SCA, Xylose Lysine Desoxycholate (XLD), and Hektoen Enteric (HE) selective agars (all containing the same antibiotics) after conditions of nutrient starvation, desiccation, acid stress, and thermal stress. The data show that quantitative enumeration of ourSalmonellaserovars on SCA was not significantly different (p> 0.05) than those achieved on TSA for all tested stress categories. Levels ofSalmonellaenumerated on XLD and/or HE were significantly different (p< 0.05) than on TSA and SCA and often more than 1-2-log lower, consistent with the inhibition of injured cells. b) Biltong (dried beef) processing to achieve USDA-FSIS validation.Our objectives were to examine processes for the manufacture of biltong that achieves a 5-log reduction ofSalmonellawithout a heat lethality step and with, or without, the use of additional antimicrobials. Beef pieces (1.9 cm × 5.1 cm × 7.6 cm) were inoculated with a 5-serovar mixture ofSalmonella(SalmonellaThompson 120,SalmonellaHeidelberg F5038BG1,SalmonellaHadar MF60404,SalmonellaEnteritidis H3527, andSalmonellaTyphimurium H3380), dipped in antimicrobial solutions (lactic acid, acidified calcium sulfate, sodium acid sulfate) or water (no additional antimicrobial), and marinaded while vacuum tumbling and/or while held overnight at 5 °C. After marination, beef pieces were hung in an oven set at 22.2°C, 23.9°C, or 25°C depending on the process and maintained at 55% relative humidity. Beef samples were enumerated forSalmonellaafter inoculation, after dip treatment, after marination, and after 2, 4, 6, and 8 days of drying. Water activity was generally <0.85 by the end of 6-8 days of drying and weight loss was as high as 60%. Trials also examined salt concentration (1.7%, 2.2%, 2.7%) and marinade vinegar composition (2%, 3%, 4%) in the raw formulation. Nearly all approaches achieved a 5-log10reduction ofSalmonellaand were attributed to the manner of microbial enumeration eliminating the effects of microbial concentration on dried beef due to moisture loss. This is the first published report of a biltong process achieving >5.0 log10reduction ofSalmonella. c)Process lethality (5-Log Reduction) ofSalmonellaand salt concentration during sodium replacement in biltong marinade.This study evaluated the use of alternative salts, potassium chloride (KCl), and calcium chloride (CaCl2) in the biltong marinade to achieve a ≥ 5-log reduction ofSalmonella, a pathogen of concern in beef products. Beef pieces (1.9 cm × 5.1 cm × 7.6 cm) were inoculated with a five-serovar mixture ofSalmonella(SalmonellaThompson 120,SalmonellaEnteritidis H3527,SalmonellaTyphimurium H3380,SalmonellaHeidelberg F5038BG1, andSalmonellaHadar MF60404), vacuum-tumbled in a traditional biltong marinade of salt, spices, and vinegar containing either NaCl, KCl or CaCl2(2.2% concentration) followed by an 8-10 day drying period at 23.9 °C (75 °F) and 55% relative humidity. Microbial enumeration ofSalmonellawas conducted following inoculation, after marination, and after 2, 4, 6, 8, and 10 days of drying in a humidity/temperature chamber. Biltong produced with CaCl2, NaCl, or KCl achieved a > 5-log reduction ofSalmonellaafter 6, 7, and 8 days, respectively. As expected, the biltong made with the corresponding salt had the most abundant ion in the sample. A sampling of several commercial brands of biltong for sodium content showed that some were significantly above the allowable level of claims made on package ingredient statements. The substitution of NaCl with KCl or CaCl2during biltong processing can also provide a 5-log reduction ofSalmonellato produce a safe product. d) Evaluation of new generation QAC sanitizer for effectiveness against Pseudomonas and Staphylococcus biofilms.A sanitizer waseffective against E. coli O157:H7, Salmonella spp., and L. monocytogenes was applied against enhanced biofilms of strains of Staphylococcus spp. and Pseudomonas spp. (as required by EPA) in 96-wells microplates. Additionally, worker boots were swabbed with a trypsin solution and then treated with the sanitizer spray solution. Bacteria isolated (before treatment) were identified by 16S rRNA PCR and DNA sequencing. All treatments were carried out in triplicate replication and analyzed by RM-ANOVA using the Holm-Sidak test for pairwise multiple comparisons to determine significant differences (p < 0.05).There was a ~4-5 log reduction of bacterial strains (microplate assay) within the first 1 min of treatment and also greater > 3-log reduction in bacterial population from encrusted biofilms from workers' boots.Rotation of sanitizer chemistries may prevent selective retention of chemistry-tolerant microorganisms if they may occur.
Publications
- Type:
Journal Articles
Status:
Published
Year Published:
2020
Citation:
Karolenko, C.; Muriana, P. Quantification of Process Lethality (5-Log Reduction) of Salmonella and Salt Concentration during Sodium Replacement in Biltong Marinade. Foods 2020, 9, 1570.
- Type:
Journal Articles
Status:
Published
Year Published:
2020
Citation:
Karolenko, C.E.; Bhusal, A.; Nelson, J.L.; Muriana, P.M. Processing of Biltong (Dried Beef) to Achieve USDA-FSIS 5-log Reduction of Salmonella without a Heat Lethality Step. Microorganisms 2020, 8, 791.
- Type:
Journal Articles
Status:
Published
Year Published:
2020
Citation:
Karolenko, C.E.; Bhusal, A.; Gautam, D.; Muriana, P.M. Selenite Cystine Agar for Enumeration of Inoculated Salmonella Serovars Recovered from Stressful Conditions during Antimicrobial Validation Studies. Microorganisms 2020, 8, 338.
- Type:
Theses/Dissertations
Status:
Published
Year Published:
2020
Citation:
Bhusal, A. Vegetable nitrate: Isolation of nitrate reducing bacteria for fermentation of nitrate to nitrite and use of vegetable-derived nitrite to inhibit germination of Clostridium spores in RTE meats. MS dissertation, Oklahoma State University, July 2020 (Peter Muriana, advisor).
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2020
Citation:
Karolenko, C.; Bhusal, A.; Gavai, K.; Muriana, P. Novel processing of dried beef products (Biltong) without antimicrobial intervention to achieve USDA-FSIS validation of Salmonella (5-log reduction). Annual Meeting (virtual), International Association of Food Protection, October 26-28, 2020, Poster P2-51.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2020
Citation:
Karolenko, C.; Bhusal, A.; Muriana, P. Selenite cystine agar as a selective enumeration media for Salmonella serovars used in antimicrobial intervention studies incurring conditions of metabolic stress. Annual Meeting (virtual), International Association of Food Protection, October 26-28, 2020, Poster P2-93.
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2020
Citation:
Shah, K.; Muriana, P. Validation of sanitizer effectiveness against Staphylococcus and Pseudomonas biofilms, natural biofilms from workers boots, and selective correlation of biofilm bacteria to sanitizer chemistry. Annual Meeting (virtual), International Association of Food Protection, October 26-28, 2020, Poster P3-169.
- Type:
Websites
Status:
Published
Year Published:
2020
Citation:
https://www.facebook.com/FAPCFoodMicroLab
- Type:
Theses/Dissertations
Status:
Accepted
Year Published:
2020
Citation:
Shah, K. Application of next generation quaternary ammonium chloride sanitizer against Staphylococcus and Pseudomonas laboratory biofilms and natural biofilms found on worker's boots in a meat processing plant. MS dissertation, Oklahoma State University, December 2020 (Peter Muriana, advisor).
- Type:
Conference Papers and Presentations
Status:
Published
Year Published:
2020
Citation:
Bhusal, A.; Muriana, P. Isolation, characterization, and HPLC quantitation: nitrate reducing bacteria and their fermentation of nitrate to natural vegetable nitrite. Annual Meeting (virtual), International Association of Food Protection, October 26-28, 2020, Poster P2-103.
- Type:
Websites
Status:
Published
Year Published:
2020
Citation:
https://www.researchgate.net/profile/Peter_Muriana
|
Progress 10/01/18 to 09/30/19
Outputs Target Audience:This project covers a variety of audiences that are reached by a variety of efforts. Efforts in the teaching of formal classes (Food Microbiology FDSC3154/MICR 3154; Food Microbiology and Safety FDSC 5120; Advanced Food Microbiology FDSC 4153) provides an audience of students and future professionals. Efforts made in presenting seminars, workshops (HACCP and FSPCA workshops), symposia, lay emagazine articles (www.fapc.biz: FAPC Connect; FAPC Food Safety blog, FAPC youtube channel), and youtube videos cover a wide range of audiences that includes consumers, students, industry workers, professionals, managers, academicians, state legislators, and the general public. Scientific presentations and journal articles target scientific/academic professionals, administrators, legislators, and the general public (Google Scholar shows that my peer-reviewed research papers have been 'cited' >2,850 times). My laboratory's facebook website http://www.facebook.com/FAPCFoodMicroLab has >2,798 facebook 'likes') and my page in Research Gate https://www.researchgate.net/profile/Peter_Muriana has >19,636 'reads' of posted research papers) covering an audience of interested subscribers from around the world as well as technical and scientific-minded individuals. Extension/outreach activities that are often done with small companies provide an audience of food-related businessmen and industry professionals and sometimes lead into new research areas (Clements' Foods, A&G Organics, Decon7, Unitherm Food Systems/Marlen, Wayne Farms, Florida Foods LLC, etc). Changes/Problems:
Nothing Reported
What opportunities for training and professional development has the project provided?Aside from academically-oriented food microbiology research, students and staff in the food microbiology program at the Robert M. Kerr Food & Agricultural Products Center have an opportunity to assist food processing companies through multiple projects that matriculate through my lab in order to carry out our mission to help Oklahoma food companies (and national based companies) with issues/problems they have regarding further processed foods. My Food Microbiology lab is structured that laboratory personnel work on funded research projects, but also support company assistance by working on projects to help solve food microbiology related problems companies may be experiencing. This provides a great opportunity for students, staff, post-docs to enhance their problem-solving abilities with actual problems incurred by the food industry. Because of this, 90% of my MS-degree graduates are well sought and find placement in the food industry; several of my Ph.D. students have found academic faculty positions as well. I would say that our work provides good training and excellent opportunities for those students who spend the time to learn additional skills while earning their degree. This year I have had 4 undergraduates work in my lab and currently have 2 that will continue into the spring semester (one is pursuing the possibility of graduate/MS program under my advisorship). Our center also puts on many food safety workshops each year (HACCP, Food Defense, Preventive Controls for Human Foods, etc) for the industry, and both graduate and undergraduate students are encouraged to take these workshops to enhance their knowledge and capabilities. FAPC Certificate for Training as a "Food Safety Professional". I have lead a team to initiate the 'FAPC Certificate for Training as a Food Safety Professional' for industry and students who accumulate sufficient credits of workshop training (12 credits) requiring a minimum of 2 workshops in each of three workshop categories: Basic, Advanced, and Regulatory. The certificate helps identify those employees who have achieved sufficient training that they should be considered strategic assets within their organization. Likewise, students who attain the certificate during their undergraduate/graduate degrees would be considered as valuable job candidates by food companies that don't have to 'retrain' them once they are hired. The industry has responded well to our certificate program and we have now 'graduated' approximately 12 people that have achieved these certificates of training (http://fapc.biz/workshops/food-safety-professional). How have the results been disseminated to communities of interest?The results of our research work are disseminated via peer-reviewed research publications, departmental/university magazines, theR.M. Kerr Food & Ag Product Center(FAPC) web site.Also, information is disseminated through seminarsor presentations at the Nevada Food Safety Task Force (2015) or the FDA Western Regional Conference (2016), Annual Meeting of the International Association for Food Protection (Tampa, FL, 2017; Salt Lake City, UT, 2018;Louisville, KY, 2019) or workshops where industry-applicable research is presented and discussed. We have an in-house communication specialist who does well to help us put out short bulletins/articles (FAPZ.biz website,FAPC Connect,Food Safety blogarticles, andFAPC podcasts) and other extension-related publications. Some of our industry project reports are used by companies to provide as documentation to USDA-FSIS or FDA on validation studies that we perform and/or to provide to other companies interested in their products. What do you plan to do during the next reporting period to accomplish the goals?1. Bacteriocin antimicrobials as potential food preservatives, 2. Analysis of Biofilms, biofilms in food processing environments, and the effective application of sanitizers that can address biofilms. 3. Antimicrobial interventions on meat/poultry products (i.e., 'natural nitrite', biltong processing to reduce Salmonella, STEC E. coli) 4. Industry collaborations with various food companies.
Impacts What was accomplished under these goals?
'Natural Nitrite'. To use 'natural nitrite' (i.e., vegetable-source nitrate → microbial fermentation conversion to nitrite) for control of Clostridia spp. in vacuum-packaged products. Spore crop of Clostridium sporogenes as a surrogate organism for pathogenic Clostridium spp. Spore crops were obtained by the growth of 4 different strains of Cl. sporogenesin broth or on agar plates (cultured anaerobically) such that final spore crop levels were approximately 108 spores/ml. Testing of vegetable nitrite vs sodium nitrite in sous vide Chicken and all-beef frankfurters. Spores were usedon the surface ofchicken breast(sous vide)or in the meat matrix ofall-beef hotdogs prior to cooking, Products consistedof meat products inoculated without nitrite (control), with sodium nitrate (chemical preservative), or vegetable (celery) nitrite (i.e., 'natural nitrite').Products were sampled before and after heating/cooking, daily, and then weekly to determine whether outgrowth occurs. Vegetable nitrite performed similarly to sodium nitrite whereas products without nitrite resulted in high levels of outgrowth when incubated at abuse temperatures. The data shows that vegetable nitrite can prevent spore germination similar to sodium nitrite. Nitrite Agar using M17 broth. Commercial nitrate broth was converted into nitrite agar (1.5%) and tested for the detection of nitrate-reducing bacteria using a 2-layer overlay method similar to the in-tube nitrate broth reduction test. Initial isolatesof nitrate-reducing bacteria (NRBs) appeared to alwaysbe Gram(-) bacteria. We, therefore, developed an 'M17 Nitrate Agar' which allowed us to recover Gram(+) NRBs.When tested, we observed strains that could convert nitrate to nitrite while others converted nitrate to nitrite and then to other nitrogenous compounds. HPLC assay for Nitrate/Nitrite. An HPLC system (reversed-phase C8 column, diode array detector, automated sample injector, quad pump) was used with ion-pairing to quantify nitrate and nitrite from vegetable and meat samples. We are using this system on extracts of raw/cooked food samples that contain nitrite to follow the fate of nitrite during the shelf life of food products. Probiotic bacteria. Analysis of probiotic bacteria that may be beneficial to animals. Microbial agar assays were developed to detect lipolytic, proteolytic, cellulolytic, and sacharolytic activity by bacterial colonieson agar plates. Culture collection and animal sample testing. Over >500 cultures from the Gilliland/FAPC culture collection and Muriana culture collection and approximately24cattle and swineintestinal samples were screened to detect bacteria withthe enzymatic activities described above. We have isolated 4 bacteria that demonstrate all 4 activities listed above (other bacteria have one or several activities, but 4 have all 4 activities). These would make good candidates as potential dietary adjuncts to facilitate rumen activity (cattle) or digestive abilities of swine. We continue to look for support to perform animal trials with these cultures. Foodborne pathogens and spoilage organisms. Characterization of foodborne pathogens and spoilage organisms. Biltong validation. We have been working with processors to provide USDA-FSIS 5-log reduction of Salmonella during the processing of biltong (no heat lethality step). We use acid-adapted serovars of Salmonella to inoculate raw beef (~1-in x 2-in x 3-in)that is vacuum-marinaded in spices/salt/vinegar and incubated at 70-80*F at ~55% RH for 6-8 days. Water activity of internal beef portions is determined as a measure of safety. We have achieved a 5-log reduction of Salmonellaafter 6-8 days with Aw < 0.85. Selective media for Salmonella. Salmonella serovar strains were characterized for antibiotic resistance and all 5 serovars were resistant to the same 6 antibiotics and 3 antibiotics were usedintryptic soy agar as a selective medium. However, background bacteria grew up against the 3 antibiotics and we have examined other selective media that could complement the antibiotic resistance. Results - Achieving 5-log reduction allows those processors to manufacture and sell biltong products under USDA-FSIS inspection. We hope to publish our data soon so that other processors could benefit and make use of the published data. Biofilms and Sanitizers. A microplatebiofilm assay platform was developed. Strains of 3 differentfoodborne pathogens were screened using the 5,6-CFDA fluorophore to identifythe strongest-adhering strains of L. monocytogenes, Salmonella, and E. coli O157:H7. These strains were used to develop biofilms to examine the efficacy of 5 commercial sanitizers. Decon7 was the most effective against L. monocytogenes, Salmonella, and STEC E. coli (see research journal publications) and has now shown efficacy against Pseudomonas spp. and Staphylococcus aureus as well. We will further examine Decon7 in apractical processing environment.
Publications
- Type:
Other
Status:
Published
Year Published:
2019
Citation:
Lock, Tori. FAPC assists with validation of South African dried meat product, Feb. 2019. https://news.okstate.edu/articles/agricultural-sciences-natural-resources/2019/biltong_project.html
- Type:
Other
Status:
Published
Year Published:
2019
Citation:
Muriana, Peter. The Food Files Podcast: Food Trends - Probiotics. https://www.podbean.com/eu/pb-bfdgx-bd5699
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