Source: LOUISIANA STATE UNIVERSITY submitted to NRP
CELLULOSIC NANOMATERIALS FROM WOOD AS MULTIFUNCTIONAL ADDITIVES IN WATER-BASED FLUIDS AND COMPOSITES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1014480
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 16, 2017
Project End Date
Sep 30, 2022
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
LOUISIANA STATE UNIVERSITY
202 HIMES HALL
BATON ROUGE,LA 70803-0100
Performing Department
School of Renewable Natural Resources
Non Technical Summary
Drilling fluids for oil and gas exploration represent a multi-billion dollar business in the US. Low-solid bentonite-water-based drilling fluids (BT-WDFs) have the advantages of high rate of penetration, low friction, less pipe sticking, and good shale stability; hence, they are popular in drilling fields. However, the drawbacks of BT-WDFs, including poor capacity of drying drill cuttings, fast water penetration, and high sensitivity to temperature and cationic containments, strongly limit their practical application in a wide range of oil field application. The present proposal aims to use cellulose nanomaterials (CNs) from wood as multifunctional additives in low-solid BT-WDFs to overcome these negative consequences.Commercially-made CNs, including cellulose nanofibers (CNFs) and cellulose nanocrystals (CNCs) will be evaluated for their influence on the rheological and filtration performance of BT-WDFs. More specifically, surface functionalization of CNs will be performed to impart the CNs and CN/BT-WDFs with superior thermal resistance and salt tolerance. Finally, formulation optimization and predictive modelling will be conducted facilitate the applicability of the developed, low-solid, functionalized CN/BT-WDFs to commercial drilling operations in different formation environments. We expect that this proposal will not onlyallow development of low-solid BT-WDFs with superior rheological, filtration and thermal/salt tolerant performance, but also open the emerging commercial market for CNs in oilfield services and other composite applications. Key questions being addressed include applicability of the CN-mediated low solid fluids to commercial drilling operations; thermal and cationic tolerance of the CN-mediated low solid drilling fluids;fluid and composite formulation optimization; and predictive model development.
Animal Health Component
30%
Research Effort Categories
Basic
50%
Applied
30%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5110650202050%
5110650200050%
Goals / Objectives
The proposed research aims to develop high-performance low-solid benetonite-water-based drilling fluids using cellulose nanomaterials (CNs)from wood as multifunctional additives (i.e., rheological modifier, filtration control agent and thermal/salt tolerant agent) for commercial drilling operations in a wide range of formation, especially in gypsum layers and salt rocks. Work also willaddress theuse of the modifiedCNs in polymer composites.
Project Methods
The present proposal aims to use cellulose nanomaterials (CNs) from wood as multifunctional additives in low-solid BT-WDFs to overcome limitations. Commercially-made CNs, including cellulose nanofibers (CNFs) and cellulose nanocrystals (CNCs) will be used and their influence on the rheological and filtration performance of BT-WDFs will be evaluated and contrasted. More specifically, surface functionalization of CNs will be performed to impart the CNs and CN/BT-WDFs with superior thermal resistance and salt tolerance. Finally, formulation optimization andpredictive modellingwill be conducted to facilitate the applicability of the developed, low-solid, functionalized CN/BT-WDFs to commercial drilling operations in different formation environments.

Progress 10/01/19 to 09/30/20

Outputs
Target Audience:Target audience includes agricultural, forestry/forest products, and oil/gas industries, biomaterial industry, academic communities, and the general public. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Training and professional trainings included technical presentations at professional meeting, community-level presentations and workshops, classroom instruction, and laboratory demonstrations. How have the results been disseminated to communities of interest?The following presentations were made to communities of interest: 1. Wu, Q. P3nano, Use of Cellulose Nanomaterials in Water-Based Drilling Fluids Madison, WI. Jan 15-17, 2020 2. Two jounral cover arts were published to help promote research in cellulose nanomaterials for oil field fluids 3. Three papers were publihsed as open access with a grant from LSU Library to enhance readership What do you plan to do during the next reporting period to accomplish the goals?Future work will include high temperature and high pressure performance of lignin containing cellulose nanomaterials in fluids, fruit coating, and 3D printed composites with cellulose nanomaterials.

Impacts
What was accomplished under these goals? We developed high-performance low-solid benetonite-water-based drilling fluids using cellulose nanomaterials (CNs) from wood as multifunctional additives (i.e., rheological modifier, filtration control agent and thermal/salt tolerant agent) for commercial drilling operations in a wide range of formations, especially in gypsum layers and salt rocks. Work also incluced the use of modified CNs in polymer composites. The approaching era of sustainable development and rapid increase in global energy demand necessitate the development of high-performance drilling fluids with low-toxicity, sustainability, and in-situ rheology controllability for complicated formation excavation. Herein, smart waterbased drilling fluids (WDFs) with thermo-controllable rheological properties are developed using bentonite (BT) and dual-functionalized cellulose nanocrystals (fCNCs). The fCNCs are synthesized by surface grafting of poly(2-acrylamido-2-methyl-1-propanesulfonic acid) (PAMPS) and poly (N-isopropylacrylamide) (PNIPAM) through free radical graft polymerization. The presence of PAMPS grafts with abundant amide and negatively charged sulfonate groups not only enable fCNCs to attach on the surface of BT platelets, creating BT/fCNC clusters; but also ensure the created BT/fCNC clusters to uniformly disperse through electrostatic repulsion. On the other hand, the introduction of thermo-responsive PNIPAM grafts induce the association of BT/fCNC clusters at elevated temperatures through enhanced hydrophobic attraction, resulting in promising thermo-thickening rheological performance of BT/fCNC-WDFs. Furthermore, the thermo-thickening rheological behavior can be maintained even after 10 heating/cooling cycles, albeit with a slight increase in the critical transition temperature. The developed BT/fCNC-WDFs with sustainability, in-situ rheology controllability, and good cyclability have great potential in smart drilling industry, making the exploration and production of oil and gas more safe, efficient and environmentally friendly. We have successfully developed a rapid and efficient method to isolate cellulose fibers from energy cane bagasse (ECB) using microwave-assisted NaOH / NaClO2 treatments. After microwave treatments, 88.9% delignification of ECB was achieved and the mean diameter of cellulose fibers with a yield of 34.2% decreased from 82 ± 24 μm (raw bagasse) to 9 ± 2 μm. Based on the XRD, FTIR, and NMR results, microwave irradiation and higher NaOH concentrations were conducive to the transformation of cellulose crystal structure from cellulose I to II, caused by the swelling of cellulose fibers and the rearrangement of cellulose chains. CNFs prepared by mechanical treatment from MD20 had much reduced diameter compared with that from MD10 (i.e., 8.05 nm vs 16.36 nm). The obtained CNF suspensions demonstrated solid-like viscoelastic properties owing to the formation of entangled networks. A small amount of CNF (0.5 wt%) can replace half of BT in WDFs, and their rheological properties were improved (exhibiting more significant shear-thinning and higher values in both viscosity and yield point) and filtration properties were maintained by the formation of three-dimensional network structure by CNFs.

Publications

  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Li, MC, Wu, Q., Han J, Mei C, Lei T, Lee S., J Gwon. 2020. Overcoming Salt Contamination of Bentonite Water-based Drilling Fluids Using Dual-Functionalized Cellulose Nanocrystals. ACS Sustainable Chem. Eng. 2020, 8, 11569?11578.
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Liu C, Li M, Mei C, Xu W, Wu Q. 2020. Rapid Preparation of Cellulose Nanofibers from Energy Cane Bagasse and Their Application as Stabilizer and Rheological Modifier in Magnetorheological Fluid. ACS Sustainable Chem. Eng. 2020, 8, 29, 1084210851.
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Li MC, Z Tang, C Liu, R Huang, MS Koo, G Zhou, Q Wu, 2020. Water-Redispersible Cellulose Nanofiber and Polyanionic Cellulose Hybrids for High-Performance Water-Based Drilling Fluids. Industrial & Engineering Chemistry Research, 59, 32, 1435214363.
  • Type: Journal Articles Status: Published Year Published: 2020 Citation: Li, MC, Wu Q., Lei, T, C Mei, X Xu, S Lee, and J. Gwon. 2020. Thermo- Thickening Drilling Fluids Containing Bentonite and Dual-Functionalized Cellulose Nanocrystals. ACS Energy and Fuels, 34(7):8206-8215.


Progress 10/01/18 to 09/30/19

Outputs
Target Audience:Target audience includes agricultural, forestry/forest products, and oil/gas industries, biomaterial industry, academic communities, and general public. Efforts will be made through technical presentations at professional and community-level presentations and /or workshops, classroom instructions, and laboratory demonstrations. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The project provided training for a postdoc researcher (Dr. Meichun Li), one PhD student (Jinlong Zhang), one MS student (MS Koo)and one visiting student(Mr Zhengjie Tang). How have the results been disseminated to communities of interest?The following presentations were made to communities of interest: Wu, Q. Surface wetting properties of cellulose nanomaterial film. EUROMAT 2019, Stockholm, Sweden, September 4, 2019 Wu, Q. Sustainable material and composites. Borraard Company - Sarpsburg, Norway, September 13, 2019 Dong Ju and Q Wu. 3D Printed Conductive Polycaprolactone Composites Integrated with Carbonized Cellulose Nanofibers: toward the Applications for Electromagnetic Interference (EMI) Shielding and Deformation Sensing. FPS Meeting, Atlanta, GA. June 25-28, 2019 Wu, Q. P3nano, Use of Cellulose Nanomaterials in Water-Based Drilling Fluids Madison, WI. March 11-12, 2019 What do you plan to do during the next reporting period to accomplish the goals?Future work will include high temperature and high pressure performance of lignin containing cellulose nanomaterials in fluids and 3D printed composites with cellulose nanomaterials.

Impacts
What was accomplished under these goals? Performance of hardened oil well cement (OWC) is largely determined by the rheologicalproperties of the cement slurries. This work was carried out to investigate the effect of water-to-cement ratio (WCR) and cellulose nanoparticles (CNPs), including cellulose nanofibers (CNFs) and cellulose nanocrystals (CNCs), on rheology performance of OWC-based slurries using a Couette rotational viscometer coupled with rheological models. The yield stress and viscosity of neat OWC slurries showed a decreasing trend with the increase of WCRs. The suspension became increasingly unstable with the increase of WCRs. The properties of CNPs, including rheological behaviors, surface properties and morphology, determine the rheological performance of CNP-OWC slurries. In comparison with CNC-OWC slurries, the gel strength, yield stress and viscosity of CNF-OWC slurries were higher as CNFs were more likely to form an entangled network. The gel strength, yield stress and viscosity of CNP-OWC slurries increased with reduced CNF size through regrinding and the proportion of CNFs in the mixture of CNFs and CNCs, respectively. High performance nanocomposites with good interfacial miscibility and phase separated morphologyhave received a lot of attention. In this work, cellulose nanocrystals (CNCs) were first grafted with hydrophobic poly(methyl methacrylate) (PMMA) chains to produce modified CNCs (PMCNCs) with increased thermal stability. Such surface-tailored CNCs effectively influenced the phase morphology and improved the mechanical properties of poly(butyl acrylate-co-MMA) (PBA-co-PMMA) nanocomposites. Morphological analysis indicated the presence of microphase separation in PMCNCs/PBA-co-PMMA nanocomposites with PBA as the soft domain and PMMA as well as CNCs as the hard domain. The nanocomposites with 10 wt% PMCNCs/PBA-co-PMMA showed increases in Young's modulus of more than 20-fold and in tensile strength of about 3-fold compared to those of the unmodified PBA-co-PMMA copolymer. Therefore, the PMCNCs played a crucial role in controlling the interfacial miscibility and tuning the phase morphology of the nanocomposites. It is also essential to understand the role played by microphase separation in achieving nano-scaled morphological control and in fine-tuning the resultant composite properties.

Publications

  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Tang Z, R Huang, C Mei, X Sun, D Zhou, X Zhang, and Q Wu. 2019. Influence of Cellulose Nanoparticles on Rheological Behavior of Oil Well Cement-Water Slurries. Materials 12(2), 291; https://doi.org/10.3390/ma12020291.
  • Type: Journal Articles Status: Published Year Published: 2019 Citation: Zhang J, M Li, X Zhang, X Zhang, S Ren, L Dong, S. Lee, H.N. Cheng, T Lei, and Q Wu*. 2019. Surface Modified Cellulose Nanocrystals for Tailoring Interfacial Miscibility and Microphase Separation of Polymer Nanocomposites. Cellulose 26 (7), 4301-4312


Progress 10/16/17 to 09/30/18

Outputs
Target Audience:Target audience includes agricultural,forestry/forest products, and oil/gas industries, biomaterial industry, academic communities, and general public. Efforts will be made through technical presentations at professional and community-level presentations and /or workshops, classroom instructions, and laboratory demonstrations. Changes/Problems:No major change forthe project. What opportunities for training and professional development has the project provided?The project provided training for a postdoc researcher (Dr. Meichun Li), one undergraduate student, one PhD student (Jinlong Zhang)and two visiting students (Dr. Ling Zhou, and Ms Wenchai Li). How have the results been disseminated to communities of interest?The following presentations were made to communities of interest: Wu, Q. Use of Cellulose Nanomaterials in Water-Based Drilling Fluids. TAPPI Nano 2018. Madison, WI. June 12-16, 2018. Wu, Q. Use of Cellulose Nanomaterials in Water-Based Drilling Fluids. AADE Fluid Management Houston Chapter Meeting, University Technical Research. May 17, 2018 What do you plan to do during the next reporting period to accomplish the goals?Future work will include high temperature and high pressure performance of the cellulose nanomaterials in fluids and use of lignin coated cellulose nanofibers in fluids.

Impacts
What was accomplished under these goals? The forthcoming era of sustainable development demands the utilization of naturally abundant, sustainable, biodegradable, and environmentally friendly resources for a wide variety of applications. Herein, we report the isolation of chitin nanocrystals (ChNCs) from speckled swimming crab shell waste and their novel utilization as rheology modifiers in bentonitewater-based drilling fluids (BT-WDFs). The positively charged functional groups on the surface of ChNCs enable them to attach to the negatively charged face surfaces of BT by electrostatic attraction, leading to a notable improvement in the rheological property that is responsible for the ability of drilling fluids to carry away drill cuttings. Moreover, owing to the reversible protonation and deprotonation of ChNCs and BT platelets, ChNC/BT-WDFs can form distinctive dispersion states and nanostructured surface interactions under different pH conditions. As a result, ChNC/BT-WDFs exhibit interesting pH responsive rheological and filtration performance, especially when the pH is changed from neutral to acidic. Finally, the combined use of ChNCs with a conventional filtration control agent - polyanionic cellulose (PAC) leads to remarkable improvement in both rheological and filtration performance of BT-WDFs. It is expected that these observations not only enrich the high-value utilization of crab shell waste but also advance the development of smart nanofluids with pH-responsiveness for various applications. Super-fine grinding and homogenization treatments were carried out to produce lignocellulosic nanomaterial (LCNM) from biomass of pine bark (BLCNM) and tobacco leaf stem (TLCNM) in thiswork. Basic material characterizations and thermal analysis were done to establish morphology, surfacechemical structure, and thermal decomposition kinetic behavior of the materials. Both BLCNMand TLCNM showed a mixture of nanosized fibers and free lignin nanoparticles. The diametersof nanofibers and free lignin particles are, respectively, 12±6 nm and 13±4 nm from bark; and4±1 nm and 8±4 nm from tobacco leaf stems. TLCNM had a relatively lower onset degradation temperature, higher thermal degradation degree, lower temperature interval and lower residueweight compared with those of BLCNM. The apparent activation energy (AAE) values varied from229 to 239 KJ/mol for BLCNM and from 229 to 233 KJ/mol for TLCNM in the conversion range of0.1-0.6 via the model-free kinetic methods. Two LCNMs showed a similar overall AAE values. The materials are being used for future fluid formulations.

Publications

  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Zhou L, He H, Li M, Huang S, Mei C, Wu Q. 2018. Enhancing Mechanical Properties of Poly(lactic acid) through its in-situ Crosslinking with Maleic Anhydride-modified Cellulose Nanocrystals from cottonseed hulls. Industrial Crops & Prods 112(2):449-459 (Impact factor = 3.94)
  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Li M, Wu Q, Song K, French A D, Mei C, Lei T. 2018. pH-Responsive Water-Based Drilling Fluids Containing Bentonite and Chitin Nanocrystals. ACS Sustainable Chemistry and Engineering 6 (3):3783-3795 (Impact factor = 6.14)
  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Li W, Z Wang, Y Wang, G Xu, M Li, X Sun, R Vlosky, Y Lv, Q Wu. 2018. Comparison of Thermal Decomposition Behavior of Lignocellulosic Nanomaterials from Two Biomass Sources. J. Bio-based Materials Bioenergy. 12(5):441-448(8). (Impact factor = 2.90)