Source: UNIVERSITY OF VERMONT submitted to NRP
IDENTIFICATION AND EVALUATION OF INTERVENTION MEASURES THAT MITIGATE THE PRESENCE OF LISTERIA MONOCYOGENES IN ARTISAN CHEESE.
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1014359
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 27, 2017
Project End Date
Sep 30, 2021
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
UNIVERSITY OF VERMONT
(N/A)
BURLINGTON,VT 05405
Performing Department
Nutritional Sciences
Non Technical Summary
Continued growth of the Vermont Artisan Cheese industry requires production of microbiologically safe products and compliance with Federal regulations. The goal of this research is to address control of the dangerous bacterial pathogen Listeria monocytogenes during cheese making through proactive surveillance, identification, management, and elimination of this dangerous pathogen. In March of 2017, the FDA reported an outbreak of listeriosis caused by consumption of cheese produced by Vulto Creamery of Walton, New York, which resulted in two deaths and six cases of illness. An outbreak of food borne illness linked to a Vermont artisan cheese could severely damage this important value-added sector of the Vermont economy. Federal regulations do not regulate the presence of pathogens in raw milk used for the manufacture of raw milk products. We will enhance research efforts to identify microbiological hazards associated with raw milk as impacted by feed source, andidentify the bestmethods to detect Listeria in milk and the cheese production environment. Risk reduction efforts will help Vermont cheese makers produce microbiologically safe products through process validation, environmental pathogen screening, and control strategies for Listeria and other pathogens of concern in raw milk, the cheesemaking environment and in finished cheese products. This research will ultimately help cheese makers identify preventive controls for food safety plans that meetthe Food Safety and Modernization Actrequirements.
Animal Health Component
90%
Research Effort Categories
Basic
10%
Applied
90%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
71234301100100%
Goals / Objectives
Themajor goalsof this proposalare to help Vermont artisan cheese producers improve artisan cheese safety through: A. use of improved raw milk production and screening; B. improved procedures for environmental surveillance through validation of preferred swab/sponge collection formats; C. validation of rapid Listeria detection procedures; and D. validation of protocols for routine monitoring of wooden shelves used for cheese aging. The results of this project will provide practical, cost-effective testing procedures that can be utilized by Vermont's cheese making community.
Project Methods
IX. Research Plan and Methodology: FarmsSix dairy farms, 3 feeding dry hay and 3 feeding silage, will be recruited for this study (5 of the farms were sampled in a previous year-long study; one additional farmwill be recruited to our study). Selected farms will be either supplying milk for off-site cheese production, or they are producing cheese on-site. Farms will be located geographically throughout Vermont, with the NEK, Chittenden County and southern Vermont represented in our sampling.Samples Filter and bulk milk samples will be collected monthly for 24 months. Samples will be analyzed for the presence or absence of Listeria species through a double enrichment protocol using the FDA (and modified FDA) analytical method. Non-toxigenic E.coli and S. aureus will be enumerated through direct plating.Listeria species detection: milk and environmental samplesMethods used in this study will include the method as recommended by the FDA (USFDA, 2011) and a modification of this method with and without PCR detection (mFDA-PCR and mFDA, resepctively).For environmental samples, sampling will include sites from all zones as described in Chapter 4 of the Investigations Operations Manual (USFDA, 2011). Sample collection will be conducted as described by D'Amico and Donnelly (2009). For all treatments swabs or sponges will each be placed in a sterile Whirlpak bag to which BLEB (20°C) will be added at a 1:10 dilution and incubated for 4h at 30°C for non-selective pre-enrichment as recommended by the FDA (USFDA, 2011) for environmental samples as previously described, with and without PCR detection. Ribotyping.In order to examine subtype diversity within and between farms (as well as environmental samples from cheese making facilities), L. monocytogenes isolates will be characterized using the automated Riboprinter® Microbial Characterization System (Qualicon Inc.) according to the manufacturer's instructions.If an assigned DUP-ID includes more than one distinct ribotype pattern, then each pattern will be designated with an additional letter (e.g., DUP-1062B and DUP-1062C); these IDs will be assigned to be consistent with the nomenclature used by the Food Safety Laboratory at Cornell University reported in the scientific literature.PCR-based identification of Listeria sp.A multiplex PCR method will be used for species identification adapted from the method developed by Ryu et al. (2013). . F. Non-toxigenic E. coli detection and enumeration One milliliter of raw bulk milk will be distributed over 6 plates of Trypone Bile X-Glucuronide (TBX) (Neogen, Michigan). Plates will be incubated at 44?C for 18-20h. In addition one milliliter of raw bulk tank milk will be added to 9ml of EC medium and incubated at 44?C for 22±2h. The broth will be used for presence/ absence of E. coli in the event that direct plating on TBX does not yield any colonies. G. S. aureus detection and enumerationOne milliliter of raw bulk milk will be distributed over 3 plates of Baird Parker agar plates (Neogen, Michigan). Plates will be incubated at 35?C for 45-48h. After incubation plates that contain between 20-200 colonies will be counted.H. Filter sample processingMilk filters will be transported to the lab and each filter will be cut using a sterile razor. The cut filter pieces will then be placed in a Whirl-Pak with 100 ml of 1x Buffered Peptone Water (BPW). The Whirl-Pak™ (Fisher Scientific, Fair Lawn NJ) will be stomached for 2 min using stomacher (SMASHERTM, bioMérieux, Missouri). The protocols described earlier in (C) will be followed to test for the three pathogens of interest. I. Wooden BoardsWooden shelves (spruce) will be obtained from local cheese makers and cut into 10x10cm blocks. The blocks will be inoculated with Listeria monocytogenes and conditions that maximize growth and biofilm production will be identified. Recovery using four environmental sample collection formats (World Bioproducts High Capacity Broth, World Bioproducts Dey Engley Broth, 3M® Quick Swabs with Dey Engley Broth, and 3M® Quick Swabs with Letheen Broth) will be compared using two strains of Listeria monocytogenes: ATCC strain 19115 and DUP 1042 (Scott A) a common environmental isolate. The efficacy of cleaning protocols applied to wood will be assessed. Treatments (hot water, scrubbing, acid rinse) which effectively decontaminate wood shelving will be validated and protocols developed for implementation by the cheesemaking community. Outreach will be conducted to share findings and best practices regarding risk reduction in cheesemaking facilities. J. Compare Listeria detection results in environmental samples artificially contaminated with Listeria monocytogenes: ATCC strain 19115 and 1042 (Scott A) a referenced environmental isolate.Providing assistance to cheesemakers in selecting the most appropriate Listeria testing methods which are rapid, cost effective, sensitive and easy to perform will be the goal of this objective. Three different cell concentrations that will be used to inoculate environmental samples: high (~10 cells), medium (~1-5 cells), and low (fractional positive cell levels). EM swabs (which are expected to all be negative) will be taken from the cheese processing environment and inoculated by level. This portion of the study will determine recovery of positive levels and determine if the dairy processing environment may cause any interference with Listeria detection because of sanitizer residue on the swab.Samples will then be enriched following the current FDA testing methodology for Listeria spp. or Listeria monocytogenes in environmental samples for the primary enrichment (225 ml UVM broth (30?C for 20-26 hr.)Following primary enrichment samples will be further enriched and then samples will be processed according to: The RapidChek®Listeria(Romer Labs); BAX Listeria genus test kit (PCR) (secondary enrichment = MOPS/BLEB 24 hr) and current FDA/BAM method.K. Comparison of Listeria detection in naturally contaminated environmental samples from cheese plants with raw milk dairy processing environmentsEnvironmental sampling for the presence of Listeria spp. will be conducted in artisan cheese processing facilities producing high risk, washed-rind cheeses from raw milk. Facilities will be chosen based on the type of cheese manufactured and willingness to participate. Thirty environmental sites per plant will be chosen for sampling consisting of approximately 10 food contact surfaces (FCS) and 20 non-food contact surfaces (NFCS). Following primary enrichment samples will be further processed using the methods described in J. J. Data analysisComparison of isolation and detection methods will be based on the parameters employed previously by D'Amico and Donnelly (2008) using the combined results of all methods employed as the benchmark where: true positive (TP), positive test with culture confirmed Listeria by any of the defined methods; false positive (FP), positive test without culture confirmed Listeria by any method; true negative (TN), negative test without culture confirmed Listeria by any method; false negative (FN), negative test with culture confirmed Listeria by any method. Calculated values were used to evaluate and compare methods using the following equations: Sensitivity (%) = 100* TP/ (TP + FN); Specificity (%) = 100* TN/ (TN + FP); Predictive value of a positive test (%) = 100* TP/ (TP + FP); Predictive value of a negative test (%) = 100* TN/ (TN + FN); Accuracy (%) = 100* TP + TN/ (TP + TN + FP + FN). McNemar's Test for Correlated Proportions will be used to assess the significance of the agreement within and between methods. Results with P < 0.05 will be considered significant.

Progress 10/27/17 to 09/30/21

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? This faculty member has retired and was unable to complete this project.

Publications


    Progress 10/01/19 to 09/30/20

    Outputs
    Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

    Impacts
    What was accomplished under these goals? This faculty member retired and was unable to complete this project.

    Publications


      Progress 10/01/18 to 09/30/19

      Outputs
      Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

      Impacts
      What was accomplished under these goals? This faculty member retired and was unable to complete this project.

      Publications


        Progress 10/27/17 to 09/30/18

        Outputs
        Target Audience:The target audience for this research is the artisan cheesemaking community in the United States, although research fundings could apply to cheesemakers across the globe. The target audience in the U.S. with whom we work are small scale artisan cheesemakers who have limited access to technical and scientificresources. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project provided training for 4 graduate students, three M.S. and 1 Ph.D. These sudents were able to master environmental sampling techniques and learn microbiological methods for Listeria detection in dairy processing environments. Additionally, 2 graduate students were able to present the results of thier research at a national professional meeting. How have the results been disseminated to communities of interest?Results were presented at the Annual Meeting of the International Associationfor Food Protection in Salt Lake City. An abstract of this work was published, and a manuscript has been prepared for publication. What do you plan to do during the next reporting period to accomplish the goals?The artisan cheese industry in North America presents a multitude of research opportunities in food safety due to increased growth of the industry and the variety of production levels and cheese styles within the industry (Sauders and D'Amico, 2016). While this growth results in greater diversity of products and creates exciting opportunities for cheesemakers and consumers alike, it challenges regulators and food scientists to develop pathogen monitoring and control methods to match changes within the industry (Buchanan et al., 2017). In particular, the increased popularity of washed-rind, or smear-ripened, cheeses by small-scale producers suggests a need for validated cleaning protocols for specialized equipment used in smear-ripened cheese production. Boldyreva et al. (2016) report washed-rind cheeses as belonging to a group considered high risk for Listeria growth and describe multiple points for contamination of Listeria monocytogenes during post-production cheese care. This is illustrated through "old-young smearing," a practice often utilized in traditional washed-rind cheese production, whereby older cheeses are washed before newly made cheeses to carry bacteria and microflora from established cheese rinds to the young rinds to help influence the ripening process (Boldyreva et al., 2016). Although this process encourages rind development on young cheese and inoculates fresh cheese rinds with an established bacterial community, it presents the risk of cross contamination between batches and can result in the contamination of an otherwise safe cheese with pathogenic bacteria sourced from an older cheese (Schvartzman et al., 2014). Additionally, even when a stringent cross-contamination program is in place, tools and equipment used for washing smear-ripened cheese can hold on to bacteria in hard-to-clean places creating the potential for contamination, as seen in recent Listeria monocytogenes recalls in California and New York State where contaminated brushes were implicated as the source of the outbreak strain (D'Amico, D.J., Wiedmann, M., Doughty, 2016; Food and Drug Administration, 2017). Recent Listeria monocytogenes cases in the United States involving washed-rind cheeses are not the first evidence of brushes providing the source of the pathogen, however. The second major outbreak to take place in the last 50 years occurred in Switzerland between 1983 and 1987 resulting in 122 listeriosis cases leading to 34 deaths; the outbreak strains were ultimately linked back to the shelving and brushes used to care for Vacherin Mont d'Or cheese in ageing caves (Donnelly, 2004; Ryser, 2002). Similarly, Almeida et al. (2013) recorded a disproportionately high number of sampling sites positive for Listeria monocytogenes from the cheese washing station at a small-scale cheese production facility in Portugal. The same PFGE pattern was identified on wheels of cheese, brushes used to wash the cheese, and from the surfaces and floor areas at the cheese washing station, and the findings implicated the cheese brushes as playing a key role in the transfer of Listeria monocytogenes across different batches of cheese (Almeida et al., 2013). These findings are consistent with the idea that cross-contamination of Listeria monocytogenes in washed-rind cheeses occurring post-production via shared tools and equipment presents one of the greatest threats to human food safety (Jacquet et al., 1993). The background and significance of Listeria monocytogenes contamination in washed-rind cheeses indicates an opportunity for further research in this area. Brushes used for washing cheese have the potential to transport pathogens across batches of cheese if an appropriate cross-contamination program is lacking from a facility, however without adequate cleaning protocols, brushes also provide small niches and crevices that can accumulate food residues and support the growth of harmful bacteria (In Lee et al., 2017). Further research in the area of brushes used for washed-rind cheese may be essential in understanding current risks posed by washing practices in the artisan industry, while providing the opportunity for establishing specific hygiene methods and training materials to educate cheesemakers on the potential risks cheese-washing brushes pose. A validated cleaning protocol for brushes can assist cheesemakers in eliminating cheese-washing brushes as potential vectors for Listeria monocytogenes transmission in cheese production.

        Impacts
        What was accomplished under these goals? Preventing Listeria contamination of artisan cheese requires routine and effective environmental monitoring of product contact surfaces within the production environment. The sensitivity of environmental monitoring methods is essential when testing for the presence of Listeria spp. within the processing environment as a way to control the risk of cheese contamination. Four environmental surfaces (dairy brick, stainless steel, plastic, and wood; n=216 surface type) were inoculated with L. innocua (Green Fluorescent Protein), L.m. ATTC® 19115 and L.m. 1042B, at high (106-107 cfu/cm2) and low (0.01-1 cfu/cm2) target concentrations. Inoculated surfaces were swabbed with World Bioproducts© EZ ReachTM environmental swabs with HiCap (WBHC) and Dey-Engley (WBDE) neutralizing broths, and 3MTM environmental swabs (3MTM) with Dey-Engley neutralizing broth. 3MTM Listeria Environmental Plate and Aerobic Plate Count Petrifilm enumeration methods and FDA, modified FDA, dual MOPS-BLEB enrichment, and modified USDA enrichment methods were used to compare sensitivity of recovery between environmental swabs. When applied at low concentrations, 3MTM, WBDE, and WBHC swabs recovered Listeria spp. from 90.9%, 88.4% and 83.2% of plastic, stainless steel, and dairy brick surfaces, respectively, but only 65.7% of wooden surfaces; recovering 14.8%, 77%, and 96.3% at 0.01, 0.1, and 1 cfu/cm2, respectively (p<0.05). Slight differences in recovery (84.8% for WBDE, 78.1% for WBHC, and 80.9% for 3MTM) for all surfaces were observed. Variable recovery was influenced by strain, where L.m. 1042B was recovered more effectively from wooden surfaces by 3MTM, WBDE, and WBHC swabs, followed by L.m. 19115, and lastly L. innocua. Equivalent performance between swab formats was observed for all tested surfaces except wood, therefore porosity of environmental surfaces should be taken into consideration when implementing environmental sampling plans

        Publications

        • Type: Conference Papers and Presentations Status: Accepted Year Published: 2018 Citation: Limoges, M., G. Frontino and C. Donnelly. 2018. Comparative Recovery of Listeria spp. from Dairy Environmental Surfaces Using 3M and World Bioproducts Environmental Sponges and Standard Enrichment and Enumeration Methods. P3-148. IAFP Annual Meeting, Salt Lake City, UT July 7-11.