Source: MICHIGAN STATE UNIV submitted to NRP
ENHANCING VALUE OF DAIRY AND DAIRY BASED PRODUCTS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1012872
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Aug 1, 2017
Project End Date
Jul 31, 2022
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
MICHIGAN STATE UNIV
(N/A)
EAST LANSING,MI 48824
Performing Department
Food Science
Non Technical Summary
Milk and dairy foods is an important part of the US diet as well of those around the world. All throughout history milk has had a wholesome and a 'natural' image, and the U.S. standards of identity for dairy products have maintained this image. Milk and dairy foods are a good and cost effective source of high quality protein, vitamin A, D, riboflavin and folate, and minerals: calcium, phosphorus, magnesium and potassium. There is also increasing scientific information that shows importance of dairy foods in bone health, weight management, managing Type 2 diabetes, and high blood pressure (Miller et al., 2007). Thus, for many years milk and dairy foods have also been an important component of federal programs. The dairy industry is one of the oldest agricultural industries worldwide, and in Michigan, it is one of the largest. The dairy industry plays a significant role in the economy of the United States ranking third in value among all U.S. agricultural commodities. Michigan is an important milk producing state. In 2015, Michigan ranked 6th in milk production in the U.S. In recent years, a number of large dairy processors such as Continental Dairy, Fairlife milk have relocated in Michigan. Today, the dairy industry contributes approximately $ 14.7 billion to the state's economy; which makes up about 20% of state's food and agricultural industry. Consumers in the U.S. spend approximately 13 percent of their food budget on milk and dairy products. Therefore, maintenance and expansion of markets for milk and dairy products are not only important because of their nutritional contribution to the U.S. diet but are also vital to the economy of Michigan and the U.S. In order for the dairy industry to remain competitive in the global market place, it is important that a new emphasis be placed on the development of value-added dairy products that are safe and identifying markets where these products fit best. This should benefit the dairy industry of Michigan. Today, worldwide forces that shape the perception of high-value include nutrition and health, safety of the food supply and concerns about the environment. Dairy foods include a wide range of products and the unique functional properties of milk components make them ideal ingredients for other foods. The potential for the development of dairy and dairy-based products with high value that is safe is unlimited. This research will focus on the processing, properties, quality and safety of these products. With a focus on for the next five years on the following: 1) Fortification of dairy foods 2) Verifying adequate pasteurization of milk in the presence of common added ingredients initially in the production of flavored milk.
Animal Health Component
70%
Research Effort Categories
Basic
(N/A)
Applied
70%
Developmental
30%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50234502000100%
Knowledge Area
502 - New and Improved Food Products;

Subject Of Investigation
3450 - Milk;

Field Of Science
2000 - Chemistry;
Goals / Objectives
Objective 1: Compare quality and nutritional value of iron fortified dairy foods, determine the effect of different iron salts on cheese qualityObjective 2: Determine the effect of flavor ingredients on alkaline phosphatase assay, to gain a mechanistic understanding for false positive or negative tests in the presence of these ingredients
Project Methods
Objective 1: Compare quality and nutritional value of iron fortified dairy foods.Starter culture growth and activity -Reconstituted skim milk (12%) containing iron salts (Barrington Nutritionals, Harrison, NY,) will be sterilized (121°C, 5 min). Zinc or iron salt will be omitted in the control treatments. Each flask will be cooled to 35oC and inoculated with 1% w/w commercial Cheddar cheese culture, Lactococcus lactis subsp. lactis, Lactococcus lactis subsp. cremoris, (DVS 2003, Chris Hansen, Miwaukee, WI) and incubated at 35°C for 6 h. Growth of lactic acid bacteria will be determined by sampling at one hour intervals and plating on MRS agar (Sigma-Aldrich). Plates were incubated at 35oC, 48h under aerobic conditions. Titratable acidity (TA) and pH were monitored at 30 min intervals.Cheddar cheese manufacturing -Cheddar cheese will be manufactured at Michigan State University Dairy Plant. Raw cow milk will be HTST pasteurized (72oC, 16 s). The milk will be cooled to 32oC and will be divided into two vats containing 115 kg of milk each. One vat will have the different iron salts (Barrington Nutritionals, Harrison, NY) added; the control vat will have no salts added. One percent starter culture (DVS 2003, Chris. Hansen, Milwaukee, WI) will be added to each vat while stirring. Both vats will be incubated at 32oC for 30 min. Next annatto coloring (4 mL) will be added to each vat and stirred, and 7 mL of rennet (Chy-max Chris Hansen) diluted (40X with water) will be added and stirred. Vats will be allowed to coagulate (30 min). When adequate firmness is reached, the curd will be cut using wire knives. The cut curd will be allowed to heal and slowly cooked to 38oC. End of cooking, whey will be drained, the curd will be matted, and cut into rectangular blocks and flipped every 15 min. Titratable acidity (TA) will be monitored during the cheddaring process. The curd will be milled when the TA of the curds reached 0.62 %. The milled curd will be salted (0.25%). Salted curd will be transferred into cheesecloth lined cheese hoops and pressed overnight at 40 psi. Following analysis will be conducted on the cheeses:1. Compositional analysis2. Iron analysis3. Thiobarbituric acid assay-4. Texture (hardness) analysis5.Sensory analysis by consumer panelObjective 2: Determine the effect of flavor ingredients on alkaline phosphatase assaySample preparation - The main objective of this study is to determine the effects of milk flavoring constituents (cocoa, sugar, and vanilla extract, eggnog spices) on the fluorometric assay for bovine ALP. Raw milk will be received by the MSU Dairy Plant. Raw milk will be warmed to 38oC and separated into skim milk and cream portions using a standard milk separator operating at 6000 rpm. Fat content of the skimmilk and cream portion will be determined using Babcock procedure (Wehr and Frank, 2004). Milk will then be standardized to 3.25% fat, (this is fat content of standardized whole milk) and fat content will be confirmed by Babcock procedure. After standardization, the milk will be divided into portions. Vanilla extract, cocoa powder, eggnog spices, and sugar will be added individually to each portion. Control will not contain any added ingredients. Each portion will be separately homogenized at 2,000 psi (dual-stage) using a milk homogenizer. Next, each portion will be divided into two halves. One half portion will be High Temperature Short Time (HTST) (72oC, 15 sec) pasteurized and the other half will be Low Temperature Long Time (LTLT) (63oC, 30 min) pasteurized. Both conditions are legal pasteurization conditions approved for legal pasteurization of commercial products. Each treatment (vanilla extract, cocoa, eggnog spices, sugar, and control) will be analyzed using the Fluorophos® ALP test in duplicate. All experiments will be independently replicated 3 times.Fluormetric determination of alkaline phosphatase (ALP) - Fluorometric procedure for bovine milk ALP will be conducted as described by Wehr and Frank (2004). Once the samples are prepared and the instrument is calibrated 75 µL of sample is added to the 2.0 of working Fluorphos substrate (Advanced Instruments, MA), the mixture is placed in a cuvette and place in the fluorometer. After 1 min rate of increase in fluorescence is measured (F/min) over 1- 2 min (mU/L of ALP is displayed by the instrument). Preparation of negative control: Heat milk sample to 95oC, once the targeted temperature is reached hold for 1 min. Cool rapidly to room temperature and test for ALP activity. ALP activity should be less than 10 mU/L.Preparation of positive control: Add 0.1 mL of fresh raw milk to 50 mL of negative control. Mix flask gently and add more negative control to reach 100 mL. This positive control contains 0.1 % raw milk and should test 350-500 mU/L ALP.Overall aim of our research is to determine occurrence of false positives and/or false negative in the presence of these ingredients, and combination of these ingredients. To further, gain a mechanistic understanding of the nature and chemistry of these ingredients that contribute to false positives and false negatives. Due to increased precautions regarding food safety and regulatory changes narrowing and specifying the upper limits of ALP for flavored milks will help to allow industry professionals continue the use the rapid and inexpensive ALP testing without further scrutiny and refrain from having to engage in costly and time consuming pathogen testing for ensuring product safety. Understating common ingredient interactions with widely accepted and utilized fluorometric ALP procedure in the dairy industry is the first step in narrowing and specifying food safety regulations and saving time and costs in production facilities.

Progress 10/01/19 to 09/30/20

Outputs
Target Audience:Other researchers in academia, nationally and internetionally, in the food and packaging arena, dairy and food industry, and packaging industry Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project provided training for Karl Seiwert who received his MS degree under my guidance How have the results been disseminated to communities of interest?Yes, thru seminars and presentations, however has been limited due to COVID. What do you plan to do during the next reporting period to accomplish the goals?To continue with the key goals of the project

Impacts
What was accomplished under these goals? This study investigated whey protein edible films containing 10 - 40 g xylan / 100 g whey protein isolate (WPI). Transglutaminase (TG) was used as a cross-linking agent in WPI-only and 40 g xylan / 100 g WPI films. The food packaging properties investigated were water vapor permeability (WVP), oxygen permeability (OP), tensile stress, and % elongation at break. Thermal properties were studied using differential scanning calorimetry and thermogravimetric analysis. Crystallinity and microstructure were assessed using X-ray diffraction (XRD) and scanning electron microscopy, respectively. Films containing 40 g xylan / 100 g WPI that were also treated with TG showed the greatest improvement in properties important to food packaging. Compared to the WPI-only control films, WVP decreased from 6.41 to 3.89 g mm/m2 day kPa (p ≤ 0.05), OP decreased from 21.85 to 7.32 cc µm/m2 day kPa (p ≤ 0.05), and tensile stress increased from 6.73 MPa to 15.96 MPa (p ≤ 0.05). The % elongation at break decreased significantly from 12.5% in WPI-only films to 5.8 - 1.4 % in all xylan and TG treated films (p ≤ 0.05). The temperature of melting increased from 121°C in control films to a maximum of 166°C in the 20 g xylan / 100 g WPI films, indicating increased intermolecular strength. Film microstructure showed separate organization of xylan within films. Crystallinity was identified with increasing xylan content through XRD analysis, indicating increased polymer packing.

Publications

  • Type: Theses/Dissertations Status: Published Year Published: 2020 Citation: Seiwert, K. 2020 Characterization of whey protein isolate and xylan composite films with and without transglutaminase. MS Thesis Michigan State University


Progress 10/01/18 to 09/30/19

Outputs
Target Audience:Dairy and food industry, processors, regulatory agencies, academia, graduate and undergraduate students, visiting scholars - locally, nationally, globally. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Project provides training of graduate and undergraduate students How have the results been disseminated to communities of interest?The research was presented at American Chemical Society, Agricultural and Food Chemistry Division in San Diego, CA in August also at the American Dairy Science Assiciation meeting in Cincinnati Ohio, in June. What do you plan to do during the next reporting period to accomplish the goals?We will continue with th key objectives of the project

Impacts
What was accomplished under these goals? Globally, iron, iodine, folate, vitamin A and zinc are the most deficient micronutrients in the diet. Most susceptible populations for micronutrient deficiencies are children and pregnant women. Two of the most widely used approaches to fighting malnutrition, are food fortification and micronutrient supplementation. Currently, food fortification is the most promising and cost-effective strategy to reduce malnutrition on a global scale. Due to its popularity, cheese can be the perfect vehicle for iron and zinc fortification programs. In the U.S., majority of milk is consumed as cheese. In 2017, in the U.S. per capita consumption of cheeses was approximately 39.0 pounds. Milk and cheese are nutrient dense foods. Cheese is often the recommended meat alternative in school lunch programs and in vegetarian diets. However, milk, cheese and other dairy products are naturally low in iron and zinc; One serving (28 g) of Cheddar cheese provides approximately 0.04 mg of iron and 0.87 mg of zinc. Iron and zinc are challenging micronutrients to add to cheese due to their potential to negatively affect cheese composition and organoleptic properties. Iron and zinc can further be challenging nutrients to add to milk and dairy foods due to their potential to displace other divalent cations in the milk systems. The goal of fortification is to increase nutritional content in a food product, without compromising other nutrients, and desirable sensory attributes. Our research is focused on iron and zinc fortification of Cheddar cheese; sprcifically the effect of microencapsulated ferrous sulfate and particle size on Cheddar cheese composition and quality, and sensory attributes. Data on divalent cation balance disturbances when fortifying Cheddar cheese with iron are also examined. Other studies have included data and discussion on the effect of zinc sulfate on culture growth and activity during cheese making, impact of zinc sulfate on cheese composition, quality and sensory attributes. Data on the impact of zinc sulfate addition on calcium balance in the cheese systems are collected. Selection of the fortificant, particle size, levels used, and the point addition during processing are all important considerations when fortifying dairy foods such as Cheddar cheese with iron and zinc. Iron and zinc fortified Cheddar cheese can be a suitable food source that is high in these nutrients.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2019 Citation: Ustunol, Z. A. Arce and O. Kahraman. 2019. Iron and zinc fortification of Cheddar cheese. Agricultural Food Chemistry (Suppl.): 84. Zhang, J. and Z. Ustunol. 2019. Effect of rinsing-, washing-time and water temperature on removal of peanut allergen from ice-cream processing equipment in a simulated clean-in-place system. J. Dairy Sci. (Suppl. 1): 53


Progress 10/01/17 to 09/30/18

Outputs
Target Audience:Dairy, and food industry, processors, dietitians, regulatory agencies, academia, graduate and undergraduate students, visiting scholars, funding agencies. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project provided for graduate training for Abraham Arce, currently emplyed in the dairy industry How have the results been disseminated to communities of interest?The research was presented at American Dairy Science Association annual meeting, and published in the Journal of Dairy Science. What do you plan to do during the next reporting period to accomplish the goals?We will continue with the key objectives of the project

Impacts
What was accomplished under these goals? Iron-fortified Cheddar cheese was manufactured with Large Micro-Encapsulated Ferrous Sulfate (LMFS, 700-1000 µm diameter) or Small Micro-Encapsulated Ferrous Sulfate (SMFS, 220-422 µm diameter). Cheeses were aged 90 d. Compositional, chemical, and sensory characteristics were compared with control cheeses, which had no ferrous sulfate added. Compositional analysis included fat, protein, ash, moisture as well as divalent cations iron, calcium, magnesium, and zinc. Thiobarbituric (TBA) assay was conducted to determine lipid oxidation. A consumer panel consisting of 101 participants evaluated the cheeses for flavor, texture, appearance and overall acceptability using a 9-point hedonic scale. Results showed 66.0% iron recovery for LMFS and 91.0% iron recovery for SMFS. Iron content were significantly (p<0.05) increased from 0.030 mg Fe/ g in control cheeses to 0.134 mg Fe/ g cheese for LMFS, and 0.174 mg Fe/ g cheese for SMFS. Fat, protein, ash, moisture, magnesium, zinc and calcium contents were not significantly different when comparing iron-fortified cheeses with the control. Iron fortification did not increase lipid oxidation. However, iron fortification negatively affected Cheddar cheese sensory attributes particularly the LMFS fortified cheese. Micro-encapsulation of ferrous sulfate failed to mask iron's distinct taste, color and odor. Overall, SMFS showed better results compared to LMFS for iron retention and sensory evaluation in Cheddar cheese. Results of this study show that size of the microencapsulated particle is important in the retention of the iron in the cheese and its sensory attributes. This study provides new information on the importance of particle size with microencapsulated nutrients.

Publications

  • Type: Journal Articles Status: Published Year Published: 2018 Citation: Arce, A. and Z. Ustunol. 2018. Effect of microencapsulated ferrous sulfate particle size on Cheddar cheese composition and quality.J. Dairy Sci. 101(8): 1-9


Progress 08/01/17 to 09/30/17

Outputs
Target Audience:Dairy and food industry, processors, dietitians, regulatory agencies, academia, graduate and undergraduate students, visiting scholars, funding agencies Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project is providing graduate training for E. Brock. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?We will continue with the key objectives of the project

Impacts
What was accomplished under these goals? This project was approved and started approximately three months ago. The results thus far are very preliminary to report.

Publications