Source: LOUISIANA STATE UNIVERSITY submitted to NRP
FEEDSTOCK PRODUCTION POTENTIAL OF ENERGY CANE-SWEET SORGHUM ROTATION WITH WINTER COVER CROP SYSTEM
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1012259
Grant No.
2017-67019-26371
Cumulative Award Amt.
$387,000.00
Proposal No.
2016-08697
Multistate No.
(N/A)
Project Start Date
May 1, 2017
Project End Date
Apr 30, 2021
Grant Year
2017
Program Code
[A1412]- Foundational Program: Cover Crops for Bioenergy and Biobased Products
Recipient Organization
LOUISIANA STATE UNIVERSITY
202 HIMES HALL
BATON ROUGE,LA 70803-0100
Performing Department
School of Plant, Environmental
Non Technical Summary
With increasing concerns on energy, food, and environmental security, viable domestic substitutes to foreign oil other than bioethanol are needed. Production of biofuel and biobased-products from lignocellulosic-rich biomass of energy crops presents several advantages: it uses non-food biological feedstocks that prevents competition with food and feed supplies, and it is a renewable energy source and under a well-managed system can provide numberous benefits to soil and environment. Adopting winter cover crops in energy cane-sweet sorghum rotation system collectively employs logical approaches to ensure high-yielding, sustainable, and environment-beneficial feedstock production system in the South Central U.S. region. The goal of this project is to evaluate and document the production potential, effectiveness, and economic feasibility of energy cane-sweet sorghum rotation with winter cover crop system in Louisiana. The specific objectives include: 1) determine and document the potential increase in feedstock production from sweet sorghum and energy cane residue, 2) compare and document the effectiveness between winter cover crops and cane residue as soil surface cover on energy cane productivity, nutrient cycling, and soil quality, 3) evaluate the economic feasibility of different cover crop strategies in energy cane production. Field experiment will be established at two different soil types with the following treatments: (T1) energy cane with fallow period and without cover crops, (T2) energy cane-sweet sorghum without winter cover crops, (T3) energy cane-sweet sorghum with winter cover crops planted right after harvesting and plough out of the 2nd ratoon cane, and (T4) similar to T3 + winter cover crops after planting and harvesting of plant cane and 1st ratoon cane. Soil nutrient content, soil quality parameters, composition of runoff water samples, nutrient removal by main crops and cover crops, biomass yield, and fiber content will be determined. All these data will be used to verify if the implementation of enery cane-sweet sorghum rotation with winter cover crops will result in significant increase in feedstock production for biofuels and biobased products and improved soil nutrient content and quality. In addition, the outcomes of this project will be used to determine if the logistics of establishing cover crop system are economically feasible. We expect that the outputs of this project will be instrumental to understand the agronomic and economic contribution of utilizing two energy crops in a cropping system and energy cane residue to feedstock production. More importantly, we expect to deliver an established, well-synchronize cover/double cropping system that can be adopted in the South Central U.S. region where energy cane and sweet sorghum are the main energy crops to maximize production of lignocellulose-rich biomass.
Animal Health Component
40%
Research Effort Categories
Basic
40%
Applied
40%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1020110106050%
2052020106025%
2052030106010%
2051699106015%
Goals / Objectives
The goal of this proposed project is to evaluate and document the production potential, effectiveness, and economic feasibility of energy cane-sweet sorghum rotation with winter cover crop system. The specific objectives are: (1) determine the potential increase in feedstock production from planting sweet sorghum during the spring/summer fallow years of energy cane production, (2) determine the potential increase in feedstock production from utilizing both the stalk and residue (leaves and tops) of energy cane, (3) compare and document the effectiveness between winter cover crops and cane residue on energy cane productivity, nutrient cycling, and soil quality, and (4) evaluate the economic feasibility of different cover crop strategies in energy cane production.
Project Methods
Field experiment will be established at two locations within the LSU AgCenter Sugar Research Station in St. Gabriel, Louisiana; one on clayey textured soil and one on a silt loam soil. Having two different soil types will provide insights about the potential role of inherent chemical properties and fertility potential on soil on the effectiveness of energy cane-sweet sorghum rotation with winter cover crops along with the challenges that may be encountered in adopting this cropping system. Plot size will consist of 6 rows (1.8-m wide x 30-m long). A total of four treatments will be laid-out on a randomized complete block design with four replications. Treatments will include: (T1) energy cane with fallow year, without cover crop; (T2) energy cane-sweet sorghum without cover crops; (T3) energy cane-sweet sorghum with winter cover crops after harvesting and plough out of the 2nd ratoon cane; and (T4) similar to T3 + winter cover crops after planting and harvesting of the plant cane and 1st ratoon cane. Composite soil samples will be collected prior to establishment of the experiment for soil characterization and baseline information of different soil quality and chemical properties. The experiment will start with sweet sorghum rotation in spring 2017. Energy cane will be established in later summer of 2017. Cover crops will be planted on selected plots depending on the treatments. The fertilizer and weed management (for plots without cover crops) will be implemented based on LSU AgCenter recommendation. In addition to initial composite soil samples, soil sampling will be done for each plot before the termination of cover crops. All soil samples will be analyzed for pH, organic matter content, Mehlich-3 extractable nutrients, total carbon and nitrogen content, and ammonium and nitrate content. In addition to these analyses, bulk density, aggregate stability, and soil permeability will be measured and monitored. Separate samples will be taken for microbial biomass and potentially mineralizable nitrogen analysis. Biomass yield of main crops (energy-cane and sweet sorghum) and cover crops will be measured and their nutrient content and nutrient removal rate. The fiber analysis of energy cane (stalk and residue) and sweet sorghum will be conducted to estimate hemicellulose and celluose production potential. Runoff water samples will be collected within 24 hours of rain event and analyzed for total phosphorus, ammonium, nitrate and dissolved phosphate. Analysis of variance will be conducted for all measured parameters. Mean separation procedure will conducted on parameters that will be significantly influenced by treatments at 0.5 level of confidence using PDIFF option is SAS. For economic analysis, several parameters will be considered: income level indicators (e.g. yield, feedstock quality, nutrient credit from cover crops) and additional expenses that arise from cost of cover crop seeds, farm operation (e.g. labor cost, renting of farm equipment), additional fertilizer, and retrival of residue or additional cost of harvesting energy cane whole plant.

Progress 05/01/17 to 04/30/21

Outputs
Target Audience:The target audiences included students, researchers, and agricultural/fertilizer industry personnel. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Graduate student and visiting scholars had the opportunity to gain skills and training in collecting and handling samples collected from this project. They were exposed tomajor field operations in energy cane production such asplanting, fertilization and harvesting . They were able to get the foundational training on the use of equipment for quality components analysis for both sweet sorghum and energy cane along with the use of NIR spectroscopy for estimating lignocellulosic content of energy cane and sweet sorghum dry matter (leaves and stalks). How have the results been disseminated to communities of interest?Results were presented at the professional society conference (oral presentation). What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? The project established at two locations, one on a silt loam soil and one on silty clay loam soil, at the LSU AgCenter Sugar Research Station in St. Gabriel, LA were completed in April 2021. Within the 4-year period, biomass yield, fiber, and lignocellulosic data on sweet sorghum (summer cover crops in 2017) and energy cane (2018, 2019, and 2020) were collected. Soil samples were collected after each harvest for nutrient content and pH monitoring. Runoff water samples were collected throughout the project period for water quality parameters analysis. Information on cost (return) and prices (inputs) were gathered and used for initial economic analysis for cover cropping implementation in energy cane production.With all these accomplishments, the objectives of this project were addressed. The highlights are provided below: (1) Planting sweet sorghum as summer cover crop significantly increased dry matter production by 12.6% which was equivalent to 8700 kg dry matter/ha increase compared to having a fallow period after plowing out the last ratoon crops. While dry matter production was improved, the corresponding increases in cellulose, hemicellulose, and lignin productionwas not statistically significant. (2) Harvesting the entire plants (stalks and leaves) significantly increased dry matter production by 67 Mg/ha. On average, this was 92% higher dry matter yield than harvesting only the energy cane stalk. This resulted in significant increases in cellulose, hemicellulose, and lignin production by 105% (37,093 kg/ha), 122% (8,539 kg/ha), and 85% (8,495 kg/ha), respectively. (3) Planting winter (cool season) cover crops three to six weeks after planting new energy cane crop had an apparent negative effect on dry matter production of energy cane. A reduction by 7.5% was incurred which was equivalent to 5,928 kg dry matter/ha compared to energy cane without cool season cover crops. Planting summer cover crops (sweet sorghum) resulted in reduction in soil phosphorus, potassium, and sulfur content while cool season cover cropping in one of the sites (silty clay loam soil) recorded significant reduction in soil phosphorus and zinc. The plots where the whole energy cane plants were harvested combined with cover cropping recorded the lowest soil nutrient content in these reported cases. The runoff water samples collected across the study period showed flush of nitrate in 2018 during the summer, mostly spiking in treatments with sweet sorghum as summer cover crop. Specifically, the site on a silty clay loam recorded a remarkable 11 mg/L nitrate content in runoff water taken from the month of July from plots with both summer and winter cover crops + whole plant-harvesting. The runoff water samples collected in the subsequent years on average had 1 mg/L nitrate content. The other water quality parameters (total suspended solid - TSS, total dissolved solid - TDS, and turbidity) were more influenced by cropping year than the treatments, i.e., in 2018 these parameters were higher by several magnitudes compared to 2019, 2020, and 2021. No clear and consistent pattern was obtained with respect to the treatment effect with the exception of total dissolved solid in silt loam soil markedly higher by 2 to 8 times in energy cane (stalk harvested) with both summer and winter cover crops compared with the rest of the treatments. The poor water quality observed one year after energy cane establishment was more likely associated with the disturbance of soils arising from major field operations.Both cover cropping and removal of cane residues did not impose any effect on total microbial biomass, soil organic matter content, and soil respiration. The microbial community and their populations were not affected as well. Based on the soil penetrometer readings, soil type had more influence on root resistance than the treatments, with silt loam soil on average recorded a 30 psi lower than the silty clay loam soil. Four months after ploughing out the field in January 2021, a significant increase in resistance was recorded for both soils; from 93 to 226 psi for silt loam and from 124 to 210 psi for the silty clay loam soil. All these suggest that the long-term adoption of cover cropping is required to attain the improvement on soil fertility and soil health. (4) Planting sweet sorghum as a summer cover crop incurred an additional expense of $745 per hectare arising from establishment and harvesting cost. The incentives from NRCS from planting cover crops in fallow period is valued at $141 per ha only. The sugar produced (2,720 kg/ha @ $0.48 per kg) brought in $1,305 per ha along with 8,700 kg/ha dry biomass for ethanol production, approximately valued at $306 (2,146 liters ethanol at $0.14 per liter). The winter cover crops seeds cost was $66.41 and had no apparent benefit on dry matter nor on sugar production. Based on this initial economic analysis, the introduction of sweet sorghum as a summer cover crop can improve return to producers by about $1,000/ha. A long-term valuation of cover cropping as an agronomic practice under this production system should be conducted in order to quantify its impact on nutrient cycling and water quality. Presentations were given at the Annual ASA-CSSA-SSSA Meeting in 2018 and at the 48th American Society of Sugar Cane Technologists Annual Joint meeting in 2019. Manuscript is being prepared for submission to scientific journal.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2019 Citation: Dalen, M., B. Tubana, H. Viator, L. Fultz, W. Paye, and D. Forestieri. 2019. Biomass and nutrient contribution of summer (sweet sorghum) and winter cover crops in energy cane production in Louisiana. 48th American Society of Sugar Cane Technologists Annual Joint Meeting, Point Clear, AL, June 26-28, 2019.


Progress 05/01/19 to 04/30/20

Outputs
Target Audience:Target audiences include students, researchers, and industry personnel. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Graduate students and visiting scholars obtained hands-on experience on field data collection for this type of research and cropping system. They had the opportunity to learn the major field operations (fertilization, in-furrow tillage, harvesting etc.) and equipment use in energy cane production. They also obtained hands-on training on energy cane quality components and fiber composition analysis using state-of-the-art laboratory equipment. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?The trials will be continued in 2020. The energy cane will be on its 3rd year or 2nd ratoon (crop age). Nitrogen and potassium fertilization will be scheduled in May. Field sampling of plant tissue, water, and soil will be continued. Harvesting will be done in November. Burning of residue will follow the soonest possible in plots under T1 to T3. Planting of cover crops will be done in T3 and T4 plots after residue burning. If the ASA-CSSA-SSSA conference will proceed this year, a poster presentation will be provided by the investigators.

Impacts
What was accomplished under these goals? The field study that was established on the Commerce silt loam and Sharkey clay soils at the LSU AgCenter Sugar Research Station in St. Gabriel, Louisiana was continued in 2019. Among the field tasks that were accomplished were: fertilization of plots in May, runoff water sampling, harvesting (1st ratoon), mid-season and post-harvest soil sampling, cover crops planting in one of the treatments, cover crops biomass sampling, and termination of cover crops before spring fertilization. Sugar, stalk, fiber, and cover crops biomass yield data were collected along with soil pH and nutrient content post-harvest. On average, the energy cane under T4 treatment (with cover cropping every harvest) attained 9 and 12 Mg/ha higher dry matter yield than the energy cane under T1 treatment (with fallow period and no cover crops) on Commerce silt loam and Sharkey clay soil, respectively. The nutrient content measured in the soil (midseason), and stalk and leaf (at harvest) was unaffected by the treatments. The amount of nutrients removed by energy cane grown on Commerce silt loam soil was similar across the treatments whereas on Sharkey clay soil, energy cane under T1 removed the lowest amounts of phosphorus, potassium and sulfur. Energy cane under T3 had the highest potassium removal rate at 170 kg/ha; this was about 50 kg/ha and 30 kg/ha higher than energy cane under T1 and T4, respectively. Differences in water quality parameters were not observed between treatments. Database on soil, plant, and water quality variables was updated. The data collected from this study is essential to establish the impact of cover cropping on energy cane productivity, nutrient cycling, and soil quality.

Publications


    Progress 05/01/18 to 04/30/19

    Outputs
    Target Audience:Target audiences include students, scientist, industry personnel, NIFA project leaders. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Graduate students obtained hands-on training on fiber composition analysis (lignin, cellulose, and hemicellulose) and analysis for parameters to evaluate water quality. Students also learned the logistic of field data collection (plant dry matter, soil and water samples). How have the results been disseminated to communities of interest?The results from this research project thus far were presented (oral) at the ASA-CSSA Annual Meeting in Baltimore, MD on Nov. 4-7, 2018. The principal investigator was able to provide progress report (oral presentation) during the 2018 Climate and Agroecology Project Directors Meeting on Dec. 6-7, 2018. What do you plan to do during the next reporting period to accomplish the goals?The trials will be continued; the energy cane will be on its second year harvest (1st ratoon). Annual nitrogen and potassium fertilization will be accomplished in May along with weed and insect management (when necessary). Soil sampling during the active growth stage of energy cane will be done and runoff water sampling will be continued as well. Harvesting will be done in December that will be immediately followed by burning of residue (treatments 1-3), and planting of cover crops (treatment 4). Data will be summarized and presented at the 2019 American Society of Sugar Cane Technologists Annual Joint Meeting on June 26-28 in Point Clear, AL and at the ASA-CSSA-SSSA Annual Meeting on Nov. 10-13 in San Antonio, TX.

    Impacts
    What was accomplished under these goals? In 2018, the field trial established on the Commerce silt loam and Sharkey clay soil at the LSU AgCenter Sugar Research Station in St. Gabriel, LA was continued. During the reporting period the following field activities were accomplished: fertilizer application in May, collection of runoff water samples was continued from a total of 13 rainfall events, harvesting (plant cane),soil sampling post-harvest of energy cane, planting of cover crops post-harvest of cane, and biomass sampling of cover crops before chemical burn down. Analysis of soil (chemical and biological), plant, and water quality was accomplished. Sugar, stalk, fiber, and biomass (of cover crops) yield data were collected. Dry weights of stalk and leaves (+ tops) were determined along with the quality components, fiber composition, and sugar yields. The energy cane grown with winter cover crops had significantly higher dry matter yield (stalk + leaves) than plots without cover crops and with summer cover crops (sweet sorghum). In general, plots where sweet sorghum was grown showed reduced level of plant-available nutrients mainly on phosphorus and potassium levels at the 0-6 inches depth, and calcium, magnesium and sulfur at the 6-12 inches depth. The data collected during the reporting period showed that the level of plant-available nutrients for both soils was reduced after the harvesting of plant cane. In less than a year from the time of chemical burn down of winter cover crops, improvement in levels of plant available nutrients was observed. The differences in water quality parameters were more pronounced between the soil types than across the treatments. Overall, the major accomplishment made during the reporting period was the establishment of the database on soil, plant, and water quality variables; these along with the data that will be collected in the subsequent years will provide basis on the value of cover cropping on feedstock production, soil quality and nutrient cycling.

    Publications

    • Type: Conference Papers and Presentations Status: Accepted Year Published: 2018 Citation: Nicchio, B., Dalen, M., D. Forestieri, W. Paye, J. Mite, M. Martins, J. Cruz, H. Viator and B. Tubana. 2018. Biomass and nutrient contribution of sweet sorghum as a summer cover crop in an energy cane production system in Louisiana. ASA-CSSA-SSSA International Annual Meetings. Nov. 4-7, 2018, Baltimore, MD.


    Progress 05/01/17 to 04/30/18

    Outputs
    Target Audience:Target audiences include students, farm/field research associates, and researchers/scientists who mainly participated in the establishments of the two large field trials for this research project. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Graduate students and post-doctoral researcher had a hands-on training in establishing different cropping systems involving energy cane, sweet sorghum and winter cover crops, installation of runoff water sample collectors, and logistics in collecting field data (e.g. plant dry matter, soil, and water samples). How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?Laboratory analyses of soil, water, and plant samples (remaining from last year) will continue. Soil sampling during the active growth stage of energy cane will be done while runoff water sampling will continue. Cover crop biomass sampling along with the first harvest (December) of energy cane will be done this year. Data on following will be summarized and used for potential presentations in conference meetings and field days/growers meeting: soil nutrient content, crop biomass nutrient recovery, nutrient content of runoff water samples, and dry matter/fiber yield from sweet sorghum and energy cane. Maintenance of field trials such as fertilizer application, weed and insect management (when necessary), and building of surface drainage ditches will be done in spring and summer of 2018.

    Impacts
    What was accomplished under these goals? In 2017, the two large trials were established at the LSU AgCenter Sugar Research Station in St. Gabriel, LA, one on a Commerce silt loam soil and one on a Sharkey clay soil. Composite soil samples were collected prior to establishing the 4 cropping systems involving sweet sorghum and energy cane for production of feedstocks. Sweet sorghum as a summer cover crop was planted in April and harvested in July. During this time, the runoff water sample collectors were also installed. Immediately after sweet sorghum harvesting, energy cane was planted followed by cover crops seeding. Initial soil sample characterization was made for the two sites showing higher level of plant-essential nutrient on the soil with heavier texture than the soil with light texture. On average, plots under energy cane-sweet sorghum rotation had recorded additional dry matter yield (stalks and leaves) of 7443 and 8380 lbs/ac corresponding to 4390 and 4855 lbs/ac fiber yield on silt loam and clay soil, respectively. The fallow field had higher soil phosphorus and potassium content compared to plots planted to sweet sorghum (after harvest) whereas other plant-essential nutrients of soils between fallow and sweet sorghum rotation were virtually the same. Biomass yield determination and analysis of nutrient composition of cover crops are in-progress. The energy cane crop is established and scheduled for fertilization in mid-April. Overall, the major accomplishment made was the establishment of the all the cropping systems that will be evaluated in terms of its value on feedstock production and impact on soil quality and nutrient cycling.

    Publications