Source: UNIVERSITY OF COLORADO submitted to
CONTROLLING SELECTIVITY, ACTIVITY, AND STABILITY OF METAL OXIDE CATALYSTS WITH SELF ASSEMBLED MONOLAYERS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1010813
Grant No.
2017-67011-26078
Cumulative Award Amt.
$95,000.00
Proposal No.
2016-04841
Multistate No.
(N/A)
Project Start Date
Feb 1, 2017
Project End Date
Jan 31, 2019
Grant Year
2017
Program Code
[A7101]- AFRI Predoctoral Fellowships
Recipient Organization
UNIVERSITY OF COLORADO
(N/A)
BOULDER,CO 80309
Performing Department
Chemical & Biological Engr.
Non Technical Summary
Implementation of alternative power generation, such as wind and solar, is reducing fossil fuel use for electricity production. However, the transportation and commodity based chemicals (e.g. plastics) sectors still rely heavily on fossil feedstocks such as crude oil. The US has a burgeoning biorefinery industry that produces renewable fuels and chemicals. These industries not only reduce fossil fuel dependence, but also support jobs in rural economies. One problem, however, is that this industry relies on small profit margins. When natural gas and crude oil prices drop to the their current low levels, biorefineries struggle to survive. For these industries to be successful in the longer term they must diversify the products they make. Instead of producing one chemical that generates revenue, they need to make two, three, four, or dozens. The fundamental challenge in producing diverse products often depends on having inexpensive and highly active catalysts. The goal of this project is to develop a better understanding of how to improve catalysts that could be used by the biorefinery industry to produce these value-added products. The catalysts studied in this work will improve dehydration reactions, which can be used to make plastic precursors like acrylic acid. Acrylates are used widely in everyday life in applications ranging from acrylic paints to diapers.
Animal Health Component
0%
Research Effort Categories
Basic
100%
Applied
0%
Developmental
0%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
51174102020100%
Goals / Objectives
?The overall goal of my PhD project is to use self-assembled monolayers (SAMs) to control the selectivity and activity for dehydration of glycerol and other alcohols on metal oxide catalysts. Our hypothesis is that tailoring of the structure of organosilane and organophosphonate SAMs can be used to promote specific interactions between the reactant and the catalyst surface, improving acrolein selectivity. We will pursue the followingobjectives:Demonstrate the ability to form well-organized SAM layers on commercial metal oxide catalysts. I will employ two different surface functionalization strategies (using silanes and phosphonic acids) to tether organic functional groups on metal surfaces. Deposition of uniform layers is the enabling step in determining the extent to which controlling the near-surface environment can improve dehydration selectivity.Evaluate the performance of catalysts for dehydration of alcohols, including simple alcohols, diols, and glycerol. I will investigate the performance of SAM-coated metal oxides for the dehydration of a variety of alcohol reactants to identify mechanisms for controlling selectivity to desired products. I will vary several parameters (SAM structure, metal oxide composition, reaction conditions, etc.) to determine how specific properties lead to control over performance.Evaluate SAM-functionalized zeolite catalysts. I will functionalize highly acidic zeolite catalysts with hydrophobic phosphonic acid SAMs to in an effort to increase hydrothermal stability of these catalysts for efficient acrolein production.
Project Methods
?1. Demonstrate ability to form SAMs on metal oxide catalysts. In preliminary studies, I investigated functionalizing various metal oxide catalysts with phosphonic acids and silanes, both of which have been shown to form SAMs in the surface science field. I was able to functionalize powders of γ-Al2O3, TiO2, and ZrO2, with octadecylphosphonic acid (ODPA) and γ-Al2O3with trimethylsilyl (TMS). I am exploring other metal oxide catalysts, such zeolites. Our investigation found that ODPA is stable up to 400°C. This high thermal stability will open the door to high temperature reactions not previously studied with SAM-coated catalysts.2. Evaluate the performance of catalysts for dehydration of alcohols, including simple alcohols, diols, and glycerol. To demonstrate the possible utility of SAM coated catalysts, I utilized TMS on γ-Al2O3. I choose γ-Al2O3since it is known to sensitive to steric interactions during dehydration reactions. I discovered that the TMS functionalized catalyst demonstrated 50% higher activity compared with native catalyst, in the dehydration of 1,2-propanediol. Using temperature programmed reaction spectroscopy (TPRS) I demonstrated TMS on γ-Al2O3prevents 1,2-propanediol from forming an unreactive strong binding orientation on the surface. This work resulted in a manuscript that was submitted January 2016. The density of the SAMs on the surface of noble metal catalysts has been shown to play a role in controlling selectivity. I plan to use the same strategy of surface density control with alcohols and metal oxide catalysts. When titania is used as a dehydration catalyst, dehydrogenation is a competing reaction. Whether an alcohol is dehydrated or dehydrogenated is sensitive to reactant coverage. At high coverage dehydrogenation occurs (undesired), while low reactant coverage results in dehydration (desired). In preliminary studies, we have found that functionalizing TiO2with ODPA produces a drastic shift in the selectivity to favor dehydration. I am currently planning experiments to understand and further exploit this effect for efficient glycerol dehydration.Our strategy for controlling selectivity of reactions of alcohols with metal oxides is to begin with simple alcohols such as 1- and 2-propanol where reaction mechanisms are more straightforward. First, I plan to vary the SAM organic structure to optimize steric interaction and eliminate the undesired pathway for reaction of a single functional group. The next challenge is to selectively react a secondary or primary alcohol on polyols like glycerol. My approach will be to design SAMs to provide molecular recognition, which has been demonstrated with SAMs on noble metals. In this strategy, SAM structure is adjusted to provide specific, non-covalent interactions with the reactant (here using hydrogen bonding) to align the reactant in a configuration that induces specific reaction of the secondary hydroxyl group.3. Evaluation of SAM functionalized zeolites.Zeolites are highly porous & structured metal oxides, and are highly active acid catalysts for many reactions in conventional refineries and biorefineries. The structure of many zeolites (e.g. ZSM-5, HY, SAPO, etc.) is sensitive to the presence of water. Stability in the presence of water is of critical importance in the bioenergy field, considering water is the most routine and inexpensive solvent for many processes, and is produced as a product during dehydration. Preliminary evidence suggestions a hydrophobic outer layer on a zeolite can prevent the collapse of the structure. I have been able to show I can functionalize various metal oxide catalysts with ODPA and that this hydrophobic coating is stable to 400°C. I hypothesize that zeolite catalysts functionalized with ODPA (or other hydrophobic SAMs) will increase hydrothermal stability, while maintaining the activity for reactions such as glycerol dehydration. This will allow zeolites to be used in dehydration reactions in more realistic industrial conditions.

Progress 02/01/17 to 01/31/19

Outputs
Target Audience: Nothing Reported Changes/Problems:In the third and most ambious aim of this work ("Evaluate SAM-functionalized zeolite catalysts"), we were not success in functionalizing an acidic, zeolite catalyst. Every catalyst we attempted to functionalized with phophonic acid SAMs appeared to react with the phosphonic acid, breaking down. Thus, we were not able to functionalize any catalytic zeolite with a phosphonic acid self-assembled monolayer. This significantly hampered progress of this aim. By studying a variety of zeolites, we were able to find certain zeolites that were able to functionalized with phosphonic acid SAMs. One zeolite that we were able to routinely functionalize was Zeolite 5A. 5A is not used as a catalyst, but is used as a dessicant and in gas separations (selective adsorber). Thus, the direction of this project changed to focus on a non-catalytic zeolite, zeolite 5A. Though zeolite 5A is not used for reactions with alcohols, there are significant industrial interests in 5A due to its ability to separatesmall molecules like carbon dioxide and n-butane.The most obvious industrial usewould be to purify natural gas streams to remove water and carbon dioxide, thus increasing the heating value of the gas. Since zeolite 5A is not catalytic, we sought to understand how phosphonic acid SAMs would modify the rate of diffusion of gases into the zeolite. Understanding the diffusion properties of these highly porous materials is difficult and insights from these studies could be utilized in the future for research groups that are able to discover a means to reliably functionalized catalytic zeolites with SAMs. Reactions with catalytic zeolites are complex and require and understanding of molecules diffusing into the zeolite, reacting on a catalytic site, and diffusing out of the zeolite. Our work here helps provide an understanding of how SAMs can tune the diffusion properties of zeolties (but in a more simplified system, where no reaction is taking place). What opportunities for training and professional development has the project provided?The predoctoral fellowship programallowed me to grow as a scientist/engineer by attending professional conferences (North American Catalysis Society 2017 Meeting and 2017 Annual American Institute of Chemical Engineers meeting), foster collaborations inside and outside my home university, and mentor undergraduate and graduate students inresearch. Prior to receiving this fellowship, I was excited about the possibility of gaining experince in researching a certain class of metal oxide catalysts, called zeolites. Upon receiving the USDA-NIFA predoctoral fellowship, I fostered a collaboration with Dr. John Falconer of the Chemical and Biological Engineering Department at the University of Colorado, an expert in zeolitic materials. After much trial and error we developed a new zeolite materialwith the use of self-assembled monolayers. But, more importantly, the fellowship allowed me to collaborate with scientists and engineers of differing backgrounds and broadenmy scientific education. This project continued to foster other collaborations as well. For example, we sought to understand the location of self assembled monolayers on the zeolites, which led us to collaborating with experts at the Colorado School of Mines. Dr. Svitlana Pylypenko, of the Colorado School of Mines,is an expert in elemental maping using scanning tunneling microscopy and other tools. Additionally, we estabilished a collaboration with Georgia Institute of Technology with Dr. Carsten Sievers, where he was able to utilize a special type of nuclear magentic resonace to help describe the zeolite material structure. Overall, the predoctoral fellowship significantly improved my scientificbreadth and leadership skills. The collaboration with Dr. John Falconer also created two opportunites for me to mentor undergraduate researchers in a laboratory setting. This experience mentoring undergraduate researchers was educational and developed confidence in my research abilities and decision making skills. This experience mentoring undergraduate students led me to seek out more mentoring opportunites. I was given the opportunity to mentor a new graduate student, which ultimately resulted in higher productivity for both researchers and two publications. It was an immensley rewarding and fruitful experience. How have the results been disseminated to communities of interest?During the duration of the predoctoral fellowship the results of this research project were disseminated to the scientific community through two mechanisms: 1) presenting at conferences and 2) publications. The work developed during this fellowship was presented at the 2017 North American Catalysis Society meeting and 2017 American Institute of Chemical Engineers annual meeting. This work was also drafted into four manuscripts for publication (see publications) and a patent (see patents). What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? 1.Demonstrate the ability to form well-organized SAM layers on commercial metal oxide catalysts. We explored a variety of deposition methods for forming phosphonic acid and silane based self-assemblemed monlayers (SAMs) on many different metal oxides. We were able to form reliable SAMs of trimethylsilyl (a silane) on gamma-aluminum oxide (results described below of this material). Using phopshonic acids, we were able to functionalizea much wider variety of materials including: Al2O3, Fe2O3, TiO2, ZrO2, SnO2, ZnO, MgO, CuO, CeO2, V2O5, WO3, and zeolite 5A (zeolite).One un-expected difficulty (discussed below and in "Changes and Problems") was our inability to functionalized catalytic zeolites. Zeolites are common industrial catalysts for many different reactions. Our goal in aim three of this project was to functionalize zeolites with phopshonic acid SAMs in order to tune certain catalytic properties. However, all attempts to functionalize catalytic zeolites with phosphonic acid SAMs failed. We were able to form phosphonic acid self-assembled monolayers on non-catalytic zeolites, however. 2.Evaluate the performance of catalysts for dehydration of alcohols, including simple alcohols, diols, and glycerol. We had a variety of different success stories in evaluating phosphonic acid and silane functionalized metal oxide catalysts; thus, we will split this section into three categories. 2a. Trimethylsilyl functionalized gamma alumina enhances catalytic activity of diols. Gamma-alumina is a catalyst known to react simple alcohols with high activity. Reactions with diols demonstrate lower rates of reaction. After functionalizing gamma-alumina with trimethylsilyl (a silane self-assembled monolayer), we saw reaction rates of diols increase by 50%. The diol we selected was 1,2-propanediol a model compound for glycerol (glycerolhas three alcohol functionalities, while 1,2-propanediol has two, otherwise they are identical). After a series of characterization tools, we discovered that trimethylsilyl is able in increase the reaction rate of 1,2-propanediol, not by changing the reaction mechanism, which was found to be identical, but by changing how 1,2-propanediol intereacted with the surface. Temperature programmed desorption studies showed that trimethylsilyl weakened the adsorption energy of 1,2-propanediol compared with the native material. We were able to demonstrate that this weakened interaction energy could explain the enhanced dehydration rate of diols. This discovery demonstrates how silanes like trimethylsilyl can be used to tune the near-surface environment of metal oxide catalyst to enhance the catalytic properties for reactants like glycerol. 2b. Phosphonic acids of varying dipole moment are able to tune the rate of dehydration of simple alcohols. One main challenge in heterogeneous catalyst design is multi-pathway reactions, where one reactant can result in two different products. We sought to utilize phosphonic acid SAMs as tools to control multipathway catalysts, thus enhancing catalysts for a single pathway. When reacting alcohols over metal oxide catalyts, three reactions are possible, dehydration, dehydrogenation and condensation. Commerially, dehydration is the most important, in the biorefinery context, thus dehydration is a desired reaction. For example, in the gas phase reaction of 1-propanol over TiO2, ~80% of the products are from dehydrogenation, while the remaining products are from dehydration and condensation. We discovered that functionalizing TiO2 with phosphonic acid SAMs, drastically shifted the selecivity pattern, resulting in nearly ~85% dehydration product. Most interestingly, it appeared we were able to control the rate of the dehydration reaction, by changing the tail functionality of the self-assembled monolayer molecule. Surprisingly, the dipole moment of the tail functionality appeared to be an adequate descriptor for dehydration rate, the stronger the dipole moment away from the surface, the higher the dehydration rate. Through a series of experimental and computational efforts we were able to demonstrate how these SAM molecules are able to tune the rate of 1-propanol dehydration and minimize the undesired side reaction, dehydrogenation. 2c. Functionalizing TiO2, SnO2, and CeO2 with phosphonic acidsenhances dehydration of simple alcohols; all other oxides demonstrated lower rates of dehydration after functionalization with phosphonic acids. Upon discovering how SAMs improved the selectivity of reactions over TiO2 toward dehydration, we explored how broadly applicable this strategy was for other metal oxide catalysts. To our surprise, functionalization of phosphonic acid SAMs drastically lowered all reactions, dehydration, dehydrogenation and condensation on a wide variety of catalysts, except TiO2-anatase, SnO2 and CeO2. Through a study of bulk properties, we discovered these three materials share a similar, metal-oxygen bond strength, which seems to be the only similar characteristic between these materials. Thus, the discovery of controlling multi-pathway reactions of alcohols on metal oxide catalysts using phosphonic acids,appears to be unique to three catalysts: TiO2-anatase, SnO2, and CeO2. 3.Evaluate SAM-functionalized zeolite catalysts. To the best of our knowledge, there were no studies, prior to this work,that investigated functionalizingzeolitesusing phosphonic acid SAMs. In this project, we sought to functionalize variouszeolite catalysts with phosphonic acid self-assembled monolayers. Unfortunately, the zeolites typically used as catalysts couldn't be functionalized with phosphonic acid SAMs. We repeatedly tried to functionalize these catalysts and were unsuccessful (as determined by typicalcharacterization tools). This significantly hampered progress of this aim. By studying a variety of zeolites, we were able to find certain zeolites that were able to functionalized with phosphonic acid SAMs. One zeolite that we were able to routinely functionalize was Zeolite 5A. 5A is not used as a catalyst, but is used as a dessicant and in gas separations. Thus, the direction of this project changed to focus on a non-catalytic zeolite, zeolite 5A. There are significant industrial interests in 5A due to its ability to separation small molecules like carbon dioxide and n-butane. The most obvious industrial usewould be to purify natural gas streams to remove water and carbon dioxide, thus increasing the heating value of the gas. Since zeolite 5A is not catalytic, we sought to understand how phosphonic acid SAMs would modify the rate of diffusion of gases into the zeolite. Understanding the diffusion properties of these highly porous materials is difficult and insights from these studies could be utilized in the future for research groups that are able to discover a means to reliably functionalized catalytic zeolites with SAMs. Reactions with catalytic zeolites are complex and require and understanding of molecules diffusing into the zeolite, reacting on a catalytic site, and diffusing out of the zeolite. Our work here helps provide an understanding of how SAMs can tune the diffusion properties of zeolites, while excluding the complications of a simultaneous reaction. To our surprise, phosphonic acid SAMs were able to tune the rate of diffusion of gases into the zeolite as a function of the size of the phosphonic acid modifier, larger phosphonic acids had relatively small change to gas diffusion, while smaller phosphonic acid SAMs resulted in significant lowering of gas diffusion rates. Thus, phosphonic acids SAMs could be designed to provide tunable diffusion rates of gases into zeolite 5A.

Publications

  • Type: Theses/Dissertations Status: Accepted Year Published: 2018 Citation: Lucas D. Ellis, "Controlling reaction and adsorption on metal oxides with self-assembled monolayers" PhD dissertation, University of Colorado, Boulder, 2018.
  • Type: Journal Articles Status: Submitted Year Published: 2019 Citation: Ellis, L.D., S. Parker, J. Hu, H. Funke, J.L. Falconer, J.W. Medlin. (2019) Tuning gas adsorption selectivity and diffusion rates in zeolite 5A with phosphonic acid monolayers. Submitted.
  • Type: Journal Articles Status: Accepted Year Published: 2019 Citation: Ellis, L.D., J. B. Soberanas, D.K. Schwartz, J.W. Medlin. (2019) Effects of metal oxide surface doping with phosphonic acid monolayers on alcohol dehydration activity. Applied Catalysis A: General, Accepted.
  • Type: Journal Articles Status: Published Year Published: 2017 Citation: Ellis, L.D., R.M. Trottier, C.B. Musgrave, D.K. Schwartz, J.W. Medlin. (2017) Controlling the Surface Reactivity of Titania via Electronic Tuning of Self Assembled Monolayers. ACS Catalysis, 7: 8351-8357.


Progress 02/01/17 to 01/31/18

Outputs
Target Audience:The target audience of this work is the industrial and academic R&D community involved with biomass derived compounds (e.g. glycerol), and the further refining of these compounds into value-added products. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?I have been able to attend two national conferences in 2017, the North American Meeting on Catalysis and the American Institute of Chemical Engineers Annual meeting. I presented my work at both meetings (and acknowledged this funding source). How have the results been disseminated to communities of interest?I have been able to attend two national conferences in 2017, the North American Meeting on Catalysis and the American Institute of Chemical Engineers Annual meeting. I presented my work at both meetings (and acknowledged this funding source). This work was also published in the Journal, ACS Catalysis (see publications) What do you plan to do during the next reporting period to accomplish the goals?Research efforts to achieve the listed goals above are on going. We feel confident we will be able to address each of the aims. I also plan to attend the 2018 American Institute of Chemical Engineers conference to present my results.

Impacts
What was accomplished under these goals? We have had great progress of utilizing Self Assembled Monolayers (SAMs) to functional metal oxide catalysts. Here is a brief progress report for the objectives listed above: We have explored the materials that can be functionalized with silane and phosphonic acid monolayers. We have been able to funtionalized a broad spectrum of metals oxide materials including: Al2O3, TiO2, ZrO2, WO3, SnO2, CeO2, ZnO, SiO2, SiO2-Al2O3, Zeolite 5A, Zeolite 13x, and SAPO34. From our preliminary results it appears phosphonic acid monolayers are capable of forming a many different oxides. We believe this to be very promising considering the wide variety of applications in which these materials are used. We have had success with two main thrusts: 1) functionalizing Al2O3 with trimethylsilyl (a silane) and 2) functionalizing TiO2 with phosphonic acid monolayers. In the first project (published in the journal Catalysis Science and Technology), trimethylsilyl was found to increased the catalytic activity of Al2O3 by a factor of two. After a thorough investigation, we determined that multifunctional alcohols, like glycerol or 1,2-propanediol, can temporarily deactivation some catalyst surfaces, like that of Al2O3, by binding strongly in a non-reactive geometry. However, upon functionalizing Al2O3 with trimethylsilyl, this non-reactive binding geometry appears to be blocked, allowing for the reactant to enter a reactive binding geometry. This work was published in the journal, Catalysis Science and Technology. We have also studied how phosphonic acid monolayers impact the dehydration activity of TiO2.TiO2 is a poor dehydration catalyst, because it also produces the dehydrogenated product in competition.However, upon functionalization with phosphonic acid monolayers, we were able to produce nearly 100% dehydration product, shutting down the dehydrogenation product.Through a series of experiments were are able to demonstrate a tunable reaction rate, by changing the dipole moment of the tail functionality of the self assembled monolayer.We were able to demonstrate that the tail functionality of the self assembled monolayer was able to shift the geometry of the transition state (of the reaction) toward a more product like geometry, in other words, the barrier of dehydration was lowered.To the best of our knowledge this is the first of it's kind study. 3) We have begun work on functionalizing zeolites with phosphonic acid monolayers. We have been able to demonstrate that these SAMs can form on several zeolites, including: SAPO-34, Zeolite 5A, and Ferrierite. This work is on going.

Publications

  • Type: Journal Articles Status: Published Year Published: 2017 Citation: Controlling the Surface Reactivity of Titania via Electronic Tuning of Self-Assembled Monolayers Lucas D. Ellis, Ryan M. Trottier, Charles B. Musgrave, Daniel K. Schwartz, and J. Will Medlin ACS Catalysis 2017 7 (12), 8351-8357 DOI: 10.1021/acscatal.7b02789