Source: VIRGINIA STATE UNIVERSITY submitted to
VIRGINIA`S OWN MOBILE SLAUGHTER UNIT: PROMOTING FOOD SAFETY EDUCATION AND SMALL RUMINANT MEAT MARKETING
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
1007366
Grant No.
2015-38821-24338
Project No.
VSUCOOPEXTSR1
Proposal No.
2015-06201
Multistate No.
(N/A)
Program Code
EWE
Project Start Date
Sep 1, 2015
Project End Date
Aug 31, 2019
Grant Year
2015
Project Director
O`Brien, D. J.
Recipient Organization
VIRGINIA STATE UNIVERSITY
P. O. Box 9081
PETERSBURG,VA 23806
Performing Department
Dept of Cooperative Extension
Non Technical Summary
One major hurdle our small ruminant producers continuously face is access to USDA certified processing facilities. Due to this, they might not be able to effectively market their animals and/or meat products to buyers in either conventional or in local food movement channels. Sufficient knowledge of animal slaughter, processing and fabrication, and waste management could also be limiting the ability of sheep and goat producers to capitalize on these channels. The practice that allows customers to perform slaughter on-farm by themselves may also interrupt normal farm operation and increase operational safety and liability. The purpose of this proposal is to establish a simple, yet safe Mobile Slaughter Processing Unit (MSPU) operation to enhance Virginia State University's outreach capacity and promote small ruminant meat production and marketing. Key objectives of the proposal include a) designing and building a MSPU for extension demonstrations and training; b) developing curriculum modules on MSPU usage, Slaughter and Processing, Regulations and Finance and Marketing; c) developing a coordinated multi-farmer slaughter and food hub distribution model for use of the MSPU and; d) developing an operational budget for commercial use of the MSPU. Three research scientists with VSU-Agricultural Research Station are co-PIs on this proposal and undergraduate students will be provided experiential learning activities each year through course-related laboratories and on-farm projects. Therefore, successful implementation of VA's Own MSPU will enhance VSU's capacity for carrying out the tripartite land-grant missions of extension, teaching and research.
Animal Health Component
0%
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
60436203020100%
Knowledge Area
604 - Marketing and Distribution Practices;

Subject Of Investigation
3620 - Meat, sheep;

Field Of Science
3020 - Education;
Goals / Objectives
The major goal of this proposal is to establish a Mobile Slaughter Processing Unit (MSPU) at VSU to increase our extension capabilities in value added sheep and goat production. We intend to set up a critical resource in a USDA-certified MSPU and provide our small ruminant clientele with educational workshops on small ruminant slaughtering, processing and marketing. To achieve this, our specific objectives are listed below.Objective 1: To design and build a MSPU for extension demonstration and develop an operational manual for use by small ruminant producers To achieve this objective, the project team will meet with state and federal agencies to determine current USDA/State guidelines for MSPU operation certification/permit requirements and procedures. Some of these discussions have taken place already and we have a draft MSPU design that will be finalized upon successful funding of this proposal. We have also been in contact with Cargo Trailers, who have experience building mobile slaughter units and are familiar with most designs in operation. Once these guidelines and a final unit design meeting state and federal specifications have been achieved, the unit will then be built for extension trainings and subsequent producer use. Prior to the commercial use of the MSPU, we will develop a detailed operational manual incorporating Hazard Analysis and Critical Control Point (HACCP), Good Management Practices (GMPs) and Sanitation Standard Operating Procedure (SSOPs) to guide the subsequent use of the MSPU.Objective 2: Develop curriculum and provide training and educational materials on the safe slaughter, processing and marketing of sheep and goats to small ruminant producersThe proposal team at VSU will develop extension curriculum modules on use of the MSPU, small ruminant slaughter and processing, regulations and finances and marketing. Three 1-day workshops will then be scheduled, 1 on-campus (VSU's Randolph Farm) and 2 at off-campus locations (collaborating with small ruminant producers and associations), to demonstrate use of the MSPU, food safety/HACCP and direct marketing your products (food hubs, CSAs, farmers market and internet).Objective 3: Develop a coordinated multi-farmer slaughter and food hub market distribution model for potential use of the MSPU by Virginia small ruminant producers and food hubsA methodology for coordinated slaughter with multiple farmers in a specific region combined with delivery to regional food hubs who have secured pre-purchased orders prior to slaughter will be developed in this project. Timing slaughter events to standing orders ensures a consistent use of the MSPU as well as a reliable market for participating farmers.Objective 4: Develop an operational budget for use of the MSPU by small ruminant producers in the state of VAOperational costs vary and will ultimately be dependent on a number of factors including how many animals are slaughtered each week, the number of operational days per week, yield assumptions, travel and others. At this time the operational cost is only theoretical and as such, during the final year of the proposal, VSU will adjust the operational budget to truly reflect what it would cost producers to use the MSPU and sustain the unit beyond the life of the grant.
Project Methods
Objective 1: To design and build a MSPU for extension demonstration and develop an operational manual for use by small ruminant producers (yrs. 1 - 2): There are a number of steps that have to be taken to meet this objective. First, the PI and Co-PIs plan to meet with local, state, and federal representatives to determine all the requirements for having a MSPU in the state of VA that meet the standards for USDA/State certification/permits. Dialogue with the Virginia Department of Agriculture and Consumer Sciences (VDACS) has been initiated and we have determined what will be required in the design to meet state and federal regulations. There was a lot of excitement about the possibility of having a MSPU in Virginia and if funded, VDACS also believes that this will be a wonderful resource to the state's small ruminant producers. From our initial meeting, we are aware that we will have to address issues of wastewater, offal disposal, water supply, and USDA inspector on-site facilities. For this proposal, we plan to utilize information available from other established MSPUs in the U.S. to address these issues. In addition to meeting with state and federal officials, Delaware State University personnel have agreed to be collaborators on this proposal. Their Small Farms Program recently established a mobile unit in Delaware to be used for similar purposes. The PI and Co-PIs of this current proposal will visit Delaware State University and one other mobile unit in the Southeastern U.S. before final design and construction of the unit. This will be done to determine challenges encountered and lessons learned so that we can avoid these if possible. Design of the processing unit will be directed by the PI and co-PIs Yousuf and Wildeus. The PI was previously at Delaware State University and was involved with the initial planning and design that went into the recently established unit. In addition, co-PI Yousuf has previous experience working on the design of MSUs. All three will work closely with VDACS, other agencies and Delaware State University collaborators to ensure that the final MSPU (include size, interior layout, floor drains, interior wall material, chilling method, water supply, wastewater/offal disposal, etc.) meets all local, state and federal codes and built as economical as possible. Once the MSPU has been built all certifications/permit inspections will be arranged with the Virginia Department of Agriculture and Consumer Sciences to ensure and/or correct the new MSPU and related operation tools to meet inspection requirements. Towards the end of year one, the PI and co-PIs will develop the operational manual for use of the MSPU which will include procedures for scheduling its use to unit clean up and waste removal. These issues will be addressed in detail, especially unit cleaning and sanitation between use to ensure that good biosecurity practices are maintained. Even though each person on this proposal has experience in Hazard Analysis and Critical Control Point (HACCP) implementation and training, they will still be required to attend a HACCP workshop for meat and poultry processors during the first year of the grant. Development of the operational manual will also take into account those developed by other mobile units in the U.S. and communications with our collaborators in Delaware and VDACS. It is anticipated that mid-way through year two (by 18 months), we will have an aluminum stock MSPU trailer that is fully functional and equipped along with an operational manual to start mobile slaughter of small ruminants in Virginia.Objective 2: Develop curriculum and provide training and educational materials on the safe slaughter, processing and marketing of lamb and chevon to small ruminant producers (yrs. 1 - 2): Curriculum design will take place during years 1 and 2 of the grant period (months 6 - 18) and will include modules on the following topics below:MSPU usageFood safety issues/HACCP, SSOPs and GMPsSlaughtering and ProcessingEffect of pre-slaughter stress on meat qualityAmerican Veterinary Medical Association approved slaughtering/butchering methodsImportance of bleeding the animalCarcass hanging and fabrication (specifically cuts to enhance value)RegulationsWater qualityWaste managementCompostingNutrient management plansFinances and MarketingFinancial considerations - value added costs and realitiesMarketing alternative/niche market meat cropsDeveloping CooperativesRecord KeepingObjective 3: Develop coordinated multi-farmer slaughter and food hub market distribution model for potential use of the MSPU by Virginia small ruminant producers and food hubs (Year 2 - 3): The development of a methodology for coordinated slaughter with multiple farmers in a specific region combined with delivery to regional food hubs who have secured pre-purchased orders prior to slaughter will be directed by co-PI Nartea. Dr. Theresa Nartea has proven experience in the establishment of food hub distribution systems and multi-farmer community supported agriculture programs. Dr. Nartea will research and develop a practical protocol to invite interested food hubs to participate in a pilot program to pre-purchase goat or lamb meats prior to slaughter. Pre-purchased orders will be communicated to the Southern Virginia Meat Goat Association who will assist in coordinating farmers regionally to schedule MSPU use. Timing slaughter events to standing orders ensures consistent use of the MSPU and a reliable market for participating farmers.Objective 4: Develop an operational budget for use of the MSPU by small ruminant producers in the state of VA (year 3): Our final objective is to develop an exact operational budget for the use of the MSPU that will help to support its presence at VSU and provide producers with a reasonably cost-effective resource that will not undermine potential profits from its use. During year three, based on interest generated from our small ruminant producers, initial scheduling for MSPU usage, plus more exact costs of other factors that affect the operation of the unit, a more detailed and accurate operational budget will be developed to determine potential returns in order to sustain the unit beyond the life of the grant. In terms of personnel, a VSU employee (already identified) will work part-time as a driver/assistant butcher of the MSPU. Additionally, a part-time butcher will be hired.

Progress 09/01/15 to 08/31/19

Outputs
Target Audience:The target audiences for this project are small ruminant producers in Virginia, extension agents, research scientists, undergraduate and graduate students. The data obtained from the design and implementation of a mobile slaughter and processing unit and all outputs generated in thisproject will be utilized to educate small ruminant producers and extension agents on humane slaughter and new avenues for marketing small ruminant products to promote increased productivity and profitability in the industry. Therefore, there will be an increase in knowledge and development of new marketing avenues in those trained (extension staff and producers in VA and regionally as well as students at VSU). Changes/Problems:Implementation of project objectives were slow/stagnant due to delays in final unit design approval, purchasing and building of the unit. Therefore, some project objectives are still underway. even though the project has ended. What opportunities for training and professional development has the project provided?Apart from linmited tours of the unit for extension personnel, university staff and faculty, no trainings have been conducted on the unit itself. During 2019, the unit was equipped and practice slaughter sessions were conducted to trouble shoot unit operation in the field. During 2020, all demonstration and training workshops were candelled due to the pandemic. In 2021, virtual trainings will be conducted along with smaller face-to-face workshops in the fall. How have the results been disseminated to communities of interest?Results for the project have been disseminated via presentations at local, state, and regional meetings. Additionally, results have been published in newsletters from VSU's College of Agriculture and the Association of Extension Administrators montly newsletter. An impact statement was also published on the Land Grant Impacts WebsiteHandouts were prepared and distributed at conferences and field days. Additionally, a webist was created to share updates on the unit https://www.ext.vsu.edu/mobile-processing-unit. What do you plan to do during the next reporting period to accomplish the goals?Even though the project has ended, VSU still plans on on completing all project objectives. The design and building of the unit delayed the project tremendously and then the pandemic hit which further delayed outputs. However, three 1-day workshops will be scheduled in 2021 (1 on-campus (VSU's Randolph Farm)and 2 at off-campus locations (collaborating with small ruminant producers and associations), to demonstrate and certify individuals on use and operation of the MSPU. Conditional grant of inspection was recieved in 2020, but due to the pandemic and delays in hiring a unit coordinator/butcher, our inspection number wasinactivated so the system wouldn't generate inspection tasks.Additionally, we will continue towork on finalizing the coordinated slaughter between the local food hub and small ruminant associationsand adjusting the operational budget to truly reflect what it would cost producers to use the MSPU and sustain the unit beyond the life of the grant.

Impacts
What was accomplished under these goals? During the final year of the project, the mobile slaughter and processing unit was delivered to VSU (January, 2019); mobile unit curriculum were developed including; docking station requirements; set-up and takedown; Sanitation Standard Operating Procedures (SSOP) for sheep and goat processing; Standard Operating Procedures (SOP) for sheep and goat processing; Hazard and Critical Control Point (HACCP) plan; and First aid guide. Additionally, the unit received custom slaughter permit and a DEQ letter addressing wastewater application to fields.The unit was equipped and multiple practice processing runs were conducted to determine processing procedure and issues that need to be addressed. The issues noted were: low water pressure from the tank; insufficient heating of water; plumbing issues in the cold weather; faucets in sink breaking twice due to cold weather; and moisture issue in unit affecting equipment/scales. Most of these issues have been addressed to make the unit road ready and functional. A honey wagon was purchased for wastewater capture, the unit was wrapped and a unit coordinator/butcher was hired by the College of Agriculture in February 2021. Additionally, agrant of inspection was procured in 2020 and trainings and operation are expected tp start in Spring 2021. A website was also developed to disseminate information about the unithttps://www.ext.vsu.edu/mobile-processing-unit.

Publications

  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2020 Citation: D. O'Brien, S. Wildeus and T. Nartea. 2020. VSU's Mobile Unit Update. Roanoke VA
  • Type: Other Status: Published Year Published: 2019 Citation: Under Construction. Mobile Meat Processing Unit. VSU's College of Agriculture Connection Magazine. Vol 3 (2)
  • Type: Other Status: Published Year Published: 2018 Citation: Mobile Meat Processing Unit will Help Virginia's Small Ruminant Producers. VSU's College of Agriculture Connection Magazine. Vol 3 (1).
  • Type: Websites Status: Published Year Published: 2019 Citation: https://www.ext.vsu.edu/mobile-processing-unit
  • Type: Other Status: Published Year Published: 2020 Citation: VSU's Mobile Slaughter Unit on the Move Soon. AEA Newsletter.


Progress 09/01/17 to 08/31/18

Outputs
Target Audience: Nothing Reported Changes/Problems:Implementation of project objectives have been slow/stagnant due to delays in final unit design approval,purchasing and building of the unit. Due to this, the project coordinator requested a no-cost extension to complete the final objectives during year 4. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?A poster of the project including project objectives and final unit design was developed and showcased at the 2018 National Goat Conference. Handouts were prepared and distributed at the conference and at the 2018 Small Ruminant Field Day and other related workshops at VSU. A presentation was requested and made to the Southern Virginia Meat Goat Association on the progress of the unit and what this resource could look like in the future. What do you plan to do during the next reporting period to accomplish the goals?Due to project delays in final unit design approval and the purchasing process, the project coordinator requested a no-cost extension to complete the final objectives during year 4. Therefore,the plan fornext year will be what was described for year 3. VSU personnel will finalize training modules on the following topic areas: 1) MSPU usage; 2) Slaughtering and Processing; 3) Regulations and 4) Financesand Marketing. Following unit arrival and the addition of slaughtering and processing equipment, three 1-day workshops will then be scheduled (spring and summer 2019), 1 on-campus (VSU's Randolph Farm) and 2 at off-campus locations (collaborating with small ruminant producers and associations), to demonstrate use of the MSPU, food safety/HACCP and direct marketing your products (food hubs, CSAs, farmers market and internet). Work towards state and federal certification for use of the MPSU as a resource by VA and regional small ruminant producers has already been initiated. Several applications have been submitted to theVirginia Department of Agriculture and Consumer Services (VDACS) and awaste water management protocol is being drafted for DEQ inspection and approval. Co-PI Nartea and the PI will then work onfinalizing the coordinated slaughter between the local food hub and small ruminant associations and adjustingthe operational budgetto truly reflect what it would cost producers to use the MSPU and sustain the unit beyond the life of the grant. VSU's College of Agriculture will hire a unit coordinator and part-time butcher to assist in program objectives during the final year of the project who, along with the PI,will be tasked with making the unit sustainable.

Impacts
What was accomplished under these goals? During year 3, the MPSU was being built by Cargo Trailers Sales Inc. in Lansdale, PA and construction expected to be finished by October, 2018. Unit design inspection will take place in November for delivery to VSU before the end of 2018. Applications for State Meat and Poultry Inspection, Red Meat Permit of Operation and Establishment Hours of Operation has been submitted to the Virginia Department of Agriculture and Consumer Services (VDACS) and a plant number has been assigned for the unit. Due to delays in design and procurement of the unit, a no-cost extension was requested and approved.

Publications

  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2018 Citation: D.J. OBrien, S. Wildeus, T. Nartea, A. Yousuf and Y, Xu. 2018. Design and implementation of a mobile slaughter and processing unit to assist VAs small ruminant producers. National Goat Conference Proceedings.


Progress 09/01/16 to 08/31/17

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?The PI and two co-PIs have also completeda"Development and Implementation of Hazard Analysis and CriticalControl Point Programs" workshop that washeld in Chester, VA from September 28 - 30, 2016 and recieved certification. How have the results been disseminated to communities of interest?An informational posterand factsheetson the the objectives of the proposal, final unit design and futureavailability of the MSPU for producer use. These have been presented atregularly scheduled small ruminantextensionworkshops to increase awareness of the availability of a MSPU for use by producers inVirginia. What do you plan to do during the next reporting period to accomplish the goals?During year 3, VSU personnel will continue to work closely with VDACS to developtraining modules on the following topic areas: 1) MSPU usage; 2) Slaughtering and Processing; 3) Regulations; 4) Financesand Marketing. During year 3, following unit arrival and addition of slaughtering and processing equipment, three 1-day workshops will then be scheduled, 1 on-campus (VSU's Randolph Farm) and 2 at off-campus locations (collaborating with small ruminant producers and associations), to demonstrate use of the MSPU, food safety/HACCP and direct marketing your products (food hubs, CSAs, farmers market and internet).In addition, all project personnel will work towards seeking USDA certification for use of the MPSU as a resource by VA and regional small ruminant producers. Co-PI Nartea and the PI will then work to develop acoordinated slaughter with multiple farmers in a specific region (members of the Southern VA Meat Goat Association) combined with delivery to regional food hubs who have secured pre-purchased orders prior to slaughter. Due to project delays in final unit design approval and the purchasing process, the project coordinator plans to request a no-cost extension to complete the final objectives during year 4. This will include finalizing the coordinated slaughter between the local food hub and small ruminant associations as well as adjusting the operational budget to truly reflect what it would cost producers to use the MSPU and sustain the unit beyond the life of the grant.

Impacts
What was accomplished under these goals? During year 2, the project team has finalized the MPSU design and accepted a bid from Cargo Trailers Sales Inc. in Lansdale, VA in September with completion prior to February 1, 2018.The PI and two co-PIs have also completeda "Development and Implementation of Hazard Analysis and CriticalControl Point Programs" workshop that was held in Chester, VA from September 28 - 30, 2016 and the PI has developed adetailed draft operational manual incorporating Hazard Analysis and Critical Control Point (HACCP), Good Management Practices (GMPs)and Sanitation Standard Operating Procedure (SSOPs) to guide the subsequent use of the MSPU. The next step will be to have all co-PIs and the advisory council review the draft manual and haveit ready for unit use next Spring/Summer. The advisory council includes members of the VA Department of Agriculture and ConsumerServices, Barry Jones (Inspection Manager, Office of Meat and Poultry Inspection), Nancy Yost (Office of Meat and PoultryInspection), and Gary Milton (Team Supervisor, Office of Meat and Poultry Inspection); members of VA CooperativeExtension and local small ruminant associations, John Thompson (Fluvanna County Extension Agent and coordinator ofCentral VA Small Ruminant Association), Marcia McDuffie (member of the Central VA Small Ruminant Association), David Wise (arepresentative from the Southern Virginia Meat Goat Association); membersof VSU's Small Farms Outreach Program, William Crutchfield (Director) and Derrick Cladd (agent).During year 2, the PI O'Brien and co-PINartea (both full-time Virginia Cooperative Extension Specialists) have also developed an informational poster and factsheets on the objectives of the proposal, final unit design and future availability of the MSPU for producer use. This has been presented atregularly scheduled small ruminant extensionworkshops to increase awareness of the availability of a MSPU for use by producers inVirginia.

Publications


    Progress 09/01/15 to 08/31/16

    Outputs
    Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?As stated above, the PI and co-PI (s) have met with VA Department of Agriculture and Consumer Services (VDACS) personnel as well as collaborators at Delaware State University to discuss the final design and layout of the proposed unit including features that should be included/considered to meet all state and federal regulations. The final design and all paperwork necessary to start the bidding process will be completed by the end of October. The unit will take approximately 6 months to build and providing some room for paperwork processing and design tweaking, we anticipate that unit will be built and available at VSUby the beginning of summer 2017. The PI and two co-PIs have also registered for a "Development and Implementation of Hazard Analysis and Critical Control Point Programs". During year 2, following completion of this training, the PI will guide the development of a detailed operational manual incorporating Hazard Analysis and Critical Control Point (HACCP), Good Management Practices (GMPs) and Sanitation Standard Operating Procedure (SSOPs) to guide the subsequent use of the MSPU.In addition, during year 2, VSU personnel will collaborate closely with VDACS to develop training modules on the following topic areas: 1) MSPU usage; 2) Slaughtering and Processing; 3) Regulations; 4) Finances and Marketing. Once complete, the operations manual and new training materials and curriculum will be reviewed by the projects advisory board (see evaluation plans) prior to distribution and publication. During year 2, the PI O'Brien and co-PI Nartea (both full-time Virginia Cooperative Extension Specialists) will also develop an informational flyer and 5-minute PowerPoint presentation on the availability of the MSPU for producer use to present at regularly scheduled extension workshops throughout the state. This will be done to increase awareness of the availability of a MSPU for use by producers in Virginia.

    Impacts
    What was accomplished under these goals? During year 1,the project team has continued to havemeetings with ourstate and federal agencies to determine current USDA/State guidelines for MSPU operation certification/permit requirements and procedures. Some of these discussions hadtaken place previously. In addition to meeting with these officials, the PI and one co-PI travelled to Delaware to meet with the research group that designed and built their MPSU. Changes to our draft design were made after both meetings and new quotes requested from two possible vendors including Cargo Trailers and Nomad Communications (built DE's unit) on our final design. VSU is currently reviewing the final design (includingsize, interior layout, floor drains, interior wall material, chilling method, water supply, wastewater/offal disposal, etc.)and in the process of completing paperwork to start the bidding process. The PI and two co-PIs have also registered for a "Development and Implementation of Hazard Analysis and Critical Control Point Programs" workshop that will be held in Chester, VA from September 28 - 30 in order to developa detailed operational manual incorporating Hazard Analysis and Critical Control Point (HACCP), Good Management Practices (GMPs) and Sanitation Standard Operating Procedure (SSOPs) to guide the subsequent use of the MSPU. In addition, the advisory council for this project has been assembled and includes members of the VA Department of Agriculture and Consumer Services, Barry Jones (Inspection Manager, Office of Meat and Poultry Inspection), Nancy Yost (Office of Meat and Poultry Inspection), and Gary Milton (Team Supervisor,Office of Meat and Poultry Inspection); members of VA Cooperative Extension and local small ruminant associations, John Thompson (Fluvanna County Extension Agent and coordinator of Central VA Small Ruminant Association), and a representative from the Southern Virginia Meat Goat Association); members of VSU's Small Farms Outreach Program, William Crutchfield (Director) and Derrick Cladd (agent).Additional members will be added as we move through the objectives and milestones if their contribution will be beneficial to project implementation and success.

    Publications