Source: SOLIDTECH ANIMAL HEALTH, INC. submitted to NRP
MANNHEIMIA HAEMOLYTICA OUTER MEMBRANE VESICLE-BASED VACCINE FOR SHIPPING FEVER IN CATTLE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1005236
Grant No.
2014-33610-21937
Cumulative Award Amt.
$99,716.00
Proposal No.
2014-00548
Multistate No.
(N/A)
Project Start Date
Jun 1, 2014
Project End Date
Jan 31, 2018
Grant Year
2014
Program Code
[8.3]- Animal Production & Protection
Recipient Organization
SOLIDTECH ANIMAL HEALTH, INC.
812 NE 24TH ST
NEWCASTLE,OK 730656359
Performing Department
(N/A)
Non Technical Summary
"Shipping Fever" is the main cause of illness/death in beef cattle in North America, resulting in >$500 million/year of losses due to treatment costs, poor weight gain, reduced carcass value and death. Mannheimia haemolyticabacteria causes the most serious form of shipping fever, causing severe, often fatal pneumonia. Because currently availableM. haemolytica vaccines are not effective enough, the most common treatment is aggressive antibiotic therapy of sick animals and antibiotic treatment of allcattle upon arrival at feedlots. Yet, despite advances in the understanding of shipping fever, conventional animal vaccine technology and new antibiotics over the last 40 years, the percentage of cattle developing shipping fever and the number that die from the disease have remained relatively unchanged. Overuse of antibiotics has several serious drawbacks: 1) animal value is reduced, 2) multi-drug resistance againstM. haemolytica is increased, and 3) it poses a risk of "crossover" of antibiotic-resistant bacteria from cattle to humans. These antibiotic challenges highlight the need to develop next-generation vaccines so that antibiotic use can be reduced. SolidTech plans to develop the needed innovative vaccine to help preventM. haemolytica infections in cattle.SolidTech's animal vaccine approach utilizes bacterial outer membrane vesicles (OMV) as the primary source of vaccine ingredients. This is a proven technology used to manufacture inexpensive, effective bacterial meningitis vaccines for humans. The project begins with the selection of an appropriateM. haemolytica strain followed by creating optimum laboratory growth conditions to maximize OMV production and by obtaining regulatory concurrence by the USDA-Center for Veterinary Biologics (USDA-CVB). Phase I proof-of-concept studies include testing prototype vaccine(s) in an established mouse serologic (antibody) model. Anticipated successful achievement of Phase I objectives will set the stage for a larger Phase II project in which candidate test vaccine(s) will be produced for efficacy studies in cattle leading to the licensing of a more effective vaccine against cattle shipping fever. This accomplishment would enable reduced usage of preventive and therapeutic antibiotics in cattle and can greatly improve production of high-quality, reasonably priced beef to help feed people domestically and abroad. Furthermore, the technology is directly applicable to other diseases affecting cattle and other domestic production animals.
Animal Health Component
20%
Research Effort Categories
Basic
10%
Applied
20%
Developmental
70%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
3113310110060%
3113310109040%
Knowledge Area
311 - Animal Diseases;

Subject Of Investigation
3310 - Beef cattle, live animal;

Field Of Science
1090 - Immunology; 1100 - Bacteriology;
Goals / Objectives
Goal Statement: The overall goal of this Phase I project is to work toward development and commercialization of a more-effective and economical Mannheimia haemolyticavaccine against Bovine respiratory disease complex (BRDC), enabling the reduced use of prophylactic and therapeutic antibiotics in beef cattle.Objective 1: Demonstrate the potential of our M. haemolyticahigh OMV-producing strain/isolate for scale-up/production in the high-tech fermenters commonly used in the industry.Objective 2: Obtain preliminary regulatory approval of our vaccine through submission of a License Application and Outline of Production to the USDA Center for Veterinary Biologics (USDA-CVB) and establish a stable production Master Seed.Objective 3: Demonstrate the effectiveness of our candidate strain for producing an efficacious M. haemolyticavaccine through two critical sets of studies: 1) Formulate OMV vaccine candidates with appropriate adjuvant(s) employing both conventional liquid and solid dosage controlled release delivery systems and 2) conduct proof-of-concept serologic studies in a laboratory animal (mouse) model.
Project Methods
1. Determine and select the highest OMV-yielding M. haemolytica strain using the following conventional methods (Efforts): Centrifugation (10,000 x g) to remove whole cells, concentration of supernates with centrifugal filter devices (MWCO 100,000 Daltons), recentrifugation (20,000 x g) to remove debris, supernate centrifuged at 150,000 x g to sediment the vesicles, vesicles resuspended in PBS. Evaluation: a) Concentration of OMVs determined by BCA protein assay; b) OMV antigen compositions determined by ELISAs to quantify whole cell antigens, outer membrane lipoprotein PlpE, and LKT; c) Identification of OMV proteome using LC-MS/MS. Bioinformatics tools such as PSORTb, LipoP, etc. used to predict the nature, subcellular locales, functions, etc., of all proteins identified in OMV by LC-MS/MS. Measure of Success: Candidate isolate selected based on having a) OMV production at > 0.75 mg of protein per mL of medium; b) OMV with a LKT:PlpE ratio of ≥ 3; c) fermenter-grown OMV with similar favorable protein profiles to those produced by conventional low volume research methods.2. Based on #1 results and standard USDA-CVB formats and licensing procedures (License Application & Outline of Production), obtain preliminary regulatory approval of prototype vaccine production and testing methods (Efforts): Establish stable production Master Seed (MSx) and Working Seed (MSx+2), establish optimum and most cost-effective production methods to concentrate, purify and separate OMV for manufacturing the finished product and establish test methods for evaluating Purity, Safety and Potency of the Finished Product. Evaluation: Prepare and test prototype product according to draft Outline of Production, modifying the Outline accordingly. Measure of Success: USDA-CVB files the License Application, assigns a product true name and VS Code number and files/stamps the Outline of Production as "Satisfactory".3. Demonstrate the effectiveness of the candidate strain and production methods for producing an efficaceousM. haemolytica vaccine (Efforts): a) Formulate OMV vaccine candidates with appropriate adjuvant(s) employing both conventional liquid and solid dosage controlled release delivery systems; b) conduct proof-of-concept serologic studies in a laboratory animal (mouse) model. Evaluation: a) Determine compatibility between OMV and various adjuvants by visual examination of OMV-adjuvant mixtures, noting whether unwanted precipitation occurs and showing that adjuvant addition does not modify LKT:PlpE ratio; b) Demonstrate via immunogenicity testing in mouse model that one of several adjuvant candidates enhances immune responsiveness beyond that of OMV without adjuvants. Measure of Success: Demonstrate that mice vaccinated with OMV with the appropriate antigens+ adjuvant develop high anti-LKT and anti-WC antibodies, which neutralize LKT and stimulate complement mediated killing of the M. haemolytica bacteria. This final success metric will suggest the feasibility of conducting Phase II clinical (immunogenicity) studies in cattle.

Progress 06/01/14 to 01/31/18

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Respiratory diseaserepresents a loss of >$500 million/year to the domestic cattleindustry due totreatment costs, poor weight gain, reduced carcass value and death. Mannheimia haemolytica bacteria causes the most serious form of pneumonia, followed by Pasteurella multocida bacteria and others. Various approaches to mitigate this loss are employed,including prevention viaadministrationoflow levels of antibiotics in "medicated feeds", thispractice now tightly regulated or forbidden by the Food and Drug Administration (FDA) via its Veterinary Feed Directive (VFD) Regulation of 2015due to public and industry concerns overbuilding antibioticresistance both in animals and in humans. Another much more desirable means of prevention is vaccination. Currentanimal vaccine technology developed over the past 40 years has not appreciably reducedrespiratory disease losses in cattle. Use and overuse of antibiotics to treat thisdisease has severalserious drawbacks to not onlythe cattle industry itself, includinghigh drug costs andreduced animal value, but also to humans by encouraging the evolutionofmulti-drug resistant bacteria. Effective next-generation vaccines against the most common organisms causing bovine respiratory disease is a logical approach to help reduce antibiotic use in cattle. SolidTech is working toward USDA licensure ofan innovative, yet economical, vaccine the help prevent M. haemolytica infections in cattle andperhaps utilizing the same technology to help prevent infection by another closely-related bacteria, P.multocida. Success of this project and commercialization of an effective vaccine against bacterial respiratory infections can greatly improve production of high-quality, reasonably priced beef to help feed people locally and abroadand also clearly helps satisfy the public interest by addressingUSDA Strategic Goal 1, "to Assist Rural Communities to Create Prosperity" and Goal 3, to Help America Promote Agricultural Production and Biotechnology Exports as America Works to Increase Food Security". Since Phase I funding began and beforeobtaining approval for the first of 3No-Cost Extensions of Time byNIFA, SolidTech focused on itsoriginal goal of developing a candidate"Outer Membrane Vesicle" (OMV) vaccine against the single targetbacterial pathogen,Mannheimia haemolytica. Upon successful completion of Objective 1, SolidTechexpanded itsfocus to include a secondimportant cattlerespiratorypathogen,Pasteurella multocida. Both M. haemolytica andP. multocidabacteriasecrete OMV's, the target componentof this vaccine. SolidTech laterdiscovered both organisms couldbepropagated in the same animal origin ingredient freemedia. Lastly,because several currentcommercial M. haemolyticavaccines also include aP. multocidacomponent, it was decided that before submitting aLicense Application and Outline of Production to the USDA for the combination product, production methods forP. multocidamustbe established so the dual componentvaccinecould be developed and commercialized. Objective 1: The first step includedscreening multipleM. haemolytica field isolates for a single high OMV-yielding strain. Once a candidate strainwas selected, it was analyzed by the Oklahoma Animal Disease Diagnostic Laboratory (OADDL) and Oklahoma State University (OSU). The laboratories determined the field strain to include both the target isolate and a spontaneous mutant (Ayalew S, Confer AW, Hansen RD, Couger MB. 2017. Genomic sequence of a spontaneous nonhemolytic mutant ofMannheimia haemolytica16041065 GH. Genome Announc 5:e01720-16. https://doi.org/10.1128/genomeA.01720-16. NIFA Support Acknowledged). The selected strain was purified and frozenMaster and Working (manufacturing) Seeds established and tested for purity. SolidTech evaluated numerous growth media to propagate the organism for manufacturing and successfully identified one that contained NO ingredients of animal origin, unlike some (all?) current commercial products. Scale-up to a high-tech fermenter wasestablished. An acceptableP. multocidafield strain has beenidentified and a Master Seed created. Preliminary testing shows this strain grows similarly in SolidTech'sanimal originingredient free medium to be used to propagateM. haemolytica.Identity and purity testing is currently being conducted. A production Working Seed will be established pending satisfactory Master Seed identity and purity testing. Objective 2: AnOutline of Production has been drafted for the manufacture of theM. haemolyticavaccine. Once manufacturing parameters are established forP. multocida, criteria will be inserted in the Outline, thenboth the Outline of Production for the combination product andLicense Application(s) will be submitted to the USDA-CVB. Objective 3: PrototypeM. haemolyticavaccine candidateswere prepared, incorporating multiple adjuvants (immune stimulants) and three (3) serologic (antibody)studies conducted at OSU (Stillwater, OK). The third study, completed during 4Q2017, suggested an appropriateformulationfor preparingcandidate cattle vaccines. A solid dosage controlled release delivery system was tested, but proved the mouse not to be an acceptable model for evaluating such a system. SUMMARY Despite advances in the understanding of bovine respiratory disease and improvements invaccine technology, diseaseincidence has not changed significantly. Newer strategies are required fordeveloping next-generation vaccines for the prevention and control of respiratory disease in cattle caused by two (2)of the most incriminatedbacteria, Mannheimia haemolyticaandPasteurella multocida. Outer Membrane Vesicles (OMV's) are secreted from the surface of many disease-causing bacteria and are believed to help establish the infection/disease in humans and other non-human mammals. Theinclusion of OMV's and other bacterial surface components in a vaccine therefore makes sense when developing a vaccine so the immune system can develop a protective response against therelevant bacterial "part(s)" and not against all the "junk". In fact, inclusion of the wrong or too many irrelevantbacterial fragments or secretions (e.g. pyrogens)can cause both lumps and bumps at the injection site and accompanying edible tissue (meat) or even cause an allergic reaction ormake the animal MORE susceptible to the disease you are trying to prevent. Newer generation expensive human vaccines are being develped based on OMVtechnology, but veterinary vaccines, especially those intended for food producing animals, must also be much less expensive. Therefore, most current veterinary vaccines incorporate the entire bacterial cell and not targeted components, since purification can add significant manufacturingexpense. The newVeterinary Feed Directives (VFD's) instituted by the FDA nowlimit the use of antibiotics for the prevention of and even treatment of food producing animals. Antibiotic salvage treatments can be very expensive. Therefore, cattle producers and veterinarians are becomingmore tolerant of increased product cost, IF thevaccineis shownto be more effective atpreventing disease. SolidTech's manufacturing methods utilizeless expensive ingredientsand require NOin-house or contracted USDA animal origin ingredienttesting sinceonlynon-animal origin ingredient components are used to grow the bacteria. Chemical-free inactivation methods and cost-effective down-stream processing proceduresshould permit the development and commercialization of reasonably priced, higher technology vaccines for food producing animals.

Publications

  • Type: Journal Articles Status: Published Year Published: 2017 Citation: Ayalew S, Confer AW, Hansen RD, Couger MB. 2017. Genome sequence of a spontaneous nonhemolytic mutant of Mannheimia haemolytica 16041065 GH. Genome Announc 5:e01720-16. https://doi.org/10.1128/genomeA.01720-16.