Source: UNIV OF WISCONSIN submitted to NRP
THE SCIENCE AND ENGINEERING FOR A BIOBASED INDUSTRY AND ECONOMY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1003682
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
S-1041
Project Start Date
Oct 1, 2014
Project End Date
Sep 30, 2016
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
UNIV OF WISCONSIN
21 N PARK ST STE 6401
MADISON,WI 53715-1218
Performing Department
Biological Systems Engineering
Non Technical Summary
This project will investigate a method to treat agricultural residual material to improve the digestibility for ruminants using an alkaline treatment to remove a portion of lignin and hemicelluloses and disrupt the lignocelluloses matrix. Agricultural residues are an underutilized resource and are burned in-field in many countries contributing to air pollution. The treatment to improve digestibility will be economically subsidized by producing a chemical co-product of purified hemicellulose which the research will demonstrate to be useful as a pulping additive. Our initial work suggests that this material may be used to increase both traditional wood pulping yields and strength. The yields of the residue treatment system will statistically modeled with the regressions used in an economic model to demonstrate feasibility of the system. When successful, we hope to demonstrate the concept of a feed/chemical biorefinery to assist both forage and pulp producing industries that are vital to Wisconsin.
Animal Health Component
50%
Research Effort Categories
Basic
50%
Applied
50%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5111510202020%
5110660202080%
Goals / Objectives
Investigate and develop sustainable technologies to convert biomass resources into chemicals, energy, materials and other value added products.
Project Methods
The research will use a NaOH treatment to extract hemicellulose and lignin from ag residues (corn stover). A design of experiments will be used to determine the influence that the NaOH addition, time and temperature have on extraction of lignin and hemicellulose of the stover and subsequent increase in nutrient availability. First, corn stover will be harvested and baled at a low moisture levels. Next, the harvested stover will be chopped and dried to a low moisture content (<20%) and characterized for carbohydrate, lignin, ash, and in-vitro digestibility. Extracted hemicellulose will be isolated and purified by ethanol precipitation. Experiments will be conducted to recycle the ethanol using distillation and the alkali for additional extractions. The extracted hemicellulose will be purified by adding excess ethanol, which will cause the hemicellulose to precipitate. The hemicellulose will be removed, dried and used to calculate yields. Using a factorial design the hemicellulose yield will be modeled to determine the optimum conditions. Considering both the digestibility and the hemicellulose production a single condition will be selected and scaled up to create enough hemicellulose to do pulping research.Kraft pulping experiments will be conducted varying both cooking conditions and with varying amounts of extracted hemicellulose added. Pulp yield and quality will be measured after bleaching following industry standards. Based on these results, a determination of the effect of the addition of precipitated hemicellulose will be determined.Once a process has been developed, the system will modeled using SuperPro, Matlab, Excel or other suitable process modeling software. An overall mass and energy balance will be completed to ascertain the overall technical feasibility, energy returns, and economics of the process. After the model has been built several scenarios will be solved for including what process conditions provide the greatest economic benefit considering feed and hemicellulose yield, process costs, feed digestibility, and pulp properties.

Progress 10/01/14 to 09/30/16

Outputs
Target Audience:The results of the study were presented to technical professionals in the forest products industry at the 2016 Technical Association of Pulp and Paper Industry PEERS conference. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?One graduate student was trained. How have the results been disseminated to communities of interest?The findings from this study have been presented at the 2016 Technical Association of Pulp and Paper Industry (TAPPI) PEERS conference, and submitted for peer-review with the TAPPI Journal. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? An improvement in kraft pulp properties of hybrid poplar was observed due to the effect of blending corn stover arabinoxylan into the pulp mix. Alkaline-extracted corn stover liquor, rich in the hemicellulose arabinoxylan (AX), was concentrated using tangential-flow ultrafiltration membranes with a 10 kDa molecular weight cutoff (MWCO). The AX extract was concentrated almost two-and-a-half-fold, as measured by characterizing its xylan content, the principal sugar in AX. Optimum conditions for the kraft cook blending amounts were determined by conducting small-scale 30g cooks with the addition of synthetic AX, up to 20%. These conditions were then replicated using corn stover-derived AX at a 20% blend, and performed both in the small and large-scale conditions. Tensile strength studies on handsheets cast from the pulp showed a marked improvement in pulp strength at low refining speed, that grew narrower at higher refining speeds. The project allowed for the investigation of the effects of blending kraft pulp with concentrated corn stover arabinoxylan, thereby valorizing an under-utilized resource. The study shows that the quality of hardwood pulp as derived from feedstock such as hybrid poplar can be improved by incorporating corn stover hemicellulose during the pulping process. This finding gives further credence towards the development of a pulp-based biorefinery that integrates utilization of agricultural residues for improved pulp properties.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2016 Citation: Anurag Mandalika and Troy Runge. Addition of Biomass Hemicellulose into Hardwood Pulps to Improve Properties, 2016 Pulping, Engineering, Environmental, Recycling, Sustainability (PEERS) Conference Proceedings. Jacksonville, FL. September 27, 2016


Progress 10/01/14 to 09/30/15

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?One graduate student is being trained. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals?In the final year, we will complete the pulping experiments with the corn stover extracts and publish the results.

Impacts
What was accomplished under these goals? Screening Experiments for Hemicelluloses extraction from corn stover: The extraction of hemicellulose sugars from corn stover was proposed to be carried out in an alkaline environment, so as to extract longer-chain hemicellulose sugars into the solution, instead of primarily monomeric sugars that is the characteristic of acid extraction methods. Dried and baled stover (~240 lb) composed primarily of stalk and very little cob was sourced from another research group for performing the screening, optimization and large-scale extraction experiments. A screening study (L9 Taguchi using JMP) was conducted to identify the most prominent variables involved in the extraction of the hemicellulose sugars from corn stover, with maximization of pentose sugars and minimization of hexoses set as the conditions. The variables involved in the screening were: time, temperature and concentration of the base (sodium hydroxide). The liquors from the extractions were analyzed using high-performance liquid chromatography (HPLC) via a two-step acid hydrolysis method that allows for the estimation of total sugars in solution in both the monomeric and oligomeric forms. The results are currently being analyzed, and these will be utilized to fit to the screening model to identify the most important factors. The extracted solids have been washed and neutralized, and will be sent to an external laboratory for digestibility studies. Additional experiments involving pressurized alkaline extractions are planned using a Dionex Accelerated Solvent Extractor (ASE-350). This will shed light on the effect of pressure on extraction time and yield. Pulping Experiments: Progress on this section of the proposal has been focused on the construction of five stainless steel pressure reactors to accomplish pulping with in an oil bath. The reactors have been built and successfully tested to accomplish kraft pulping of poplar wood.

Publications