Source: RT SOLUTIONS LLC submitted to NRP
VERMICOMPOSTED DAIRY MANURE AS A DISEASE SUPPRESSIVE SEED TREATMENT
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1003067
Grant No.
2014-33610-21899
Cumulative Award Amt.
$99,994.00
Proposal No.
2014-00250
Multistate No.
(N/A)
Project Start Date
Jun 1, 2014
Project End Date
Jan 31, 2015
Grant Year
2014
Program Code
[8.2]- Plant Production and Protection-Biology
Recipient Organization
RT SOLUTIONS LLC
32 HERITAGE DRIVE
Geneseo,NY 14454-1188
Performing Department
(N/A)
Non Technical Summary
The overwhelming majority of all seeds used in agriculture are treated with various agrichemicals and other materials to provide protection and support for young plants. Seed treatments applied by crop appropriate seed coating technologies comprise a specialized segment of the agrichemical industry with annual sales of over $3 billion.The goal of this project is to develop a first-of-its-kind biologically-based seed treatment, derived from earthworm composted (aka vermicomposted) dairy manure. RT Solutions (RTS) has developed a patented vermicomposting system that produces professional plant growth products and has nine-years of commercial experience in bringing these materials to market (OMRI listed for certified organic production). Additionally, RTS has an established six-year research relationship with Cornell University, where plant pathologists have discovered significant microbially mediated disease suppressive properties of the vermicompost. This project will combine the plant growth and plant protection properties of RTS vermicompost with seed coating expertise for the development of an organic seed treatment.A line of organic seed treatment products would allow growers both conventional and organic to transition towards more sustainable production practices. The development of biological seed treatments derived from natural earthworm systems is a win-win scenario for American agriculture as it aids both animal agriculture (manure management) and plant agriculture (safe, lower impacting practices) while creating a unique vermicomposting agri-business.
Animal Health Component
50%
Research Effort Categories
Basic
35%
Applied
50%
Developmental
15%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
51252401160100%
Goals / Objectives
The goal of this project is to develop a first-of-its-kind biologically-based seed treatment that is derived from earthworm composted (aka vermicomposted) dairy manure for the control of pythium. Specific tasks and objectives include:Investigate vermicompost extract (VE) production methods specific to the manufacturing of seed treatment products.Investigate techniques for micronizing vermicompost (mVC) while retaining beneficial microbial and biochemical properties.Adapt seed coating technologies for application of VE and mVC formulations developed.Apply vermicompost formulations and organic binders as seed treatments (cucumber).Test treated seeds in a controlled laboratory bioassay for efficacy in pythium suppression.Develop information on amounts of VE and mVC needed to be applied to illicit suppressive response (dose vs effect curve).
Project Methods
Objective 1: Investigate vermicompost extract (VE) production methods and develop product specifications specific to seed treatment applications.Objective 2: Investigate methods for micronizing vermicompost (mVC) while retaining the materials beneficial microbial and biochemical properties. Develop product specifications specific to seed treatment application.Objective 3: Adapt seed coating technologies for application of liquid (VE) and solid particulate (mVC) formulations.Objective 4: Apply vermicompost formulations and organic binders as seed treatments.Objective 5: Conduct bioassays with treated seeds and expose to pythium (pathogen) to determine efficacy of vermicompost products (as suppressive materials).Objective 6: Assess the volumes of the two vermicompost materials needed to impart protection. Develop a dose vs response curve for the materials.

Progress 06/01/14 to 01/31/15

Outputs
Target Audience: Nothing Reported Changes/Problems: There were some initial technical issues with the seed coatings developed during the Phase I SBIR. The seed coating strength or adherence onto the seed coat ranged from good to poor depending on the treatment. Further effort is needed on the development of the coating protocol and choice of binder to improve the coating strength in Phase II. In addition, further development is needed to ameliorate any detrimental affect that the seed coating may have on the speed of germination. Moreover, we have no knowledge of the shelf life of these treatments and this will be a critical step as we move forward with the commercial adoption of any new seed treatment. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? 1. Investigate vermicompost extract (VE) production methods specific to the manufacturing of seed treatment products and; 2. Investigate techniques for micronizing vermicompost (mVC) while retaining beneficial microbial and biochemical properties. Vermicompost was produced at the RTS facility in Avon, NY using our patented and process controlled production methodology: (a) dairy manure is dewatered, (b) undergoes in-vessel composting followed by (c) vermicomposting in automated flow through digesters containing millions of epigeic earthworms. In consultation with Dr. Taylor, RTS sought vendors capable of grinding the vermicompost (micronization) to appropriate particle size for seed coating. In order to protect the microbial components of the vermicompost, the method of micronization required the vermicompost material to not exceed a predetermined specified temperature. The following is a brief description of the micronization process: a chain of three grinders is oriented in series with shear and counter shear blades and a large volume pneumatic conveyor system between the units. The use of three separate grinders was selected so the material never remained for an extended period of time within the grinder (chance for the heat to buildup). A shear and counter shear blade system for grinding ensures a cutting rather than grinding process and oversized pneumatic conveyors had ample flow to remove heat as a by-product from grinding. Two separate particle sizes were produced using different meshed sieves. Additional considerations included (a) theinitial equipment cost and maintenance (b) operational labor costs and (c) slower production capacity in producing the finer grind vs coarser materials. These two formulations (coarse and fine grind) mVC became the active ingredient(s) in subsequent seed treatments and were termed 'micronized vermicompost'. Finished micronized materials were delivered to Dr. Alan Taylor's lab in Geneva NY for use in seed treatment applications. The third active ingredient trialed in Phase I was RTS's commercially produced liquid formulation of vermicompost extract, termed VE. The VE is stable liquid material extensively tested in a previous SBIR project in Dr. Nelson's lab and shown to have similar disease suppressive properties to the granular vermicompost. Vermicompost extracts (12 different temperature and material based batches) were produced based on a standard concentration ratio and a standard extract process timeframe. Finished batches were sent out Cornell Nutrient Analysis Laboratory for a chemical analysis. In-house testing was also preformed with RTS's selective ion probe. The probe was used to measure Nitrate, Calcium, Potassium, pH and temperature parameters. Finished VE was delivered to Dr. Alan Taylor's lab in Geneva NY for use in seed treatment applications. 3. Adapt seed coating technologies for application of VE and mVC formulations developed and; 4. Apply vermicompost formulations and organic binders as seed treatments (cucumber and tomato). Cucumber was used as the model vegetable crop seed and preliminary investigations revealed that mixing must be done at low speeds to ensure that the freshly applied coatings does not rub off of the sharp edges of a cucumber seeds. For this project, the majority of the micronized vermicompost (mVC) was applied as a dry powder. Seed treatments and coatings were developed for cucumber 'Marketmore 76' and tomato 'Celebrity' seeds. Germination tests were performed in the laboratory in seed germinators at the New York State Seed Testing Laboratory. The final germination was 96% or higher for all treatments for both cucumber and tomato. Trialing of the VE as a seed treatment will not be continued in Phase II as it proved problematic to apply and less effective as a suppression agent against Pythium as a seed treatment. 5. Test treated seeds in a controlled laboratory bioassay for efficacy in pythium suppression. In our Phase I SBIR project, various vermicompost seed treatments (as described above) were evaluated for their disease suppressive properties against Pythium aphanidermatum on both cucumber and tomato. It is clear that both the low and high rates of vermicompost seed treatment (VC), regardless of the particle size used, provided high levels of disease suppression. These assays were conducted using relatively high zoospore concentrations of Pythium aphanidermatum, suggesting that the level of disease suppression we observe is quite robust. 6. Develop information on amounts of VE and mVC needed to be applied to illicit suppressive response (dose vs effect curve). Further effort is needed on the development of a dose vs. effect curve. This will be conducted in the Phase II portion of the project.

Publications


    Progress 06/01/14 to 01/31/15

    Outputs
    Target Audience: Nothing Reported Changes/Problems: Challenges encountered include: (1) VE batch trials: Setting and maintaining consistent temperatures within small batches are difficult to maintain. (2) Seed Treatment: Micronized (mVC) treatments require lower speed to coat seeds effectively. Lower rotational speed requires more time to achieve full seed coverage. Both of these challenges will be further explored and outlined in the Final Report. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Ongoing work includes: (1) evaluating the physical integrity of treated seeds; (2) expanding the seed treatment application to cabbage and pepper seeds; (3) continued monitoring of VC and VE material parameters (nitrate, calcium, potassium, pH and % solids for extract); Remaining work tasks include: (1) Conduct standard germination tests of treated seeds to assess potential phytotoxicity; (2) evaluation of advanced filtering technologies for VE production; and (3) expand disease suppression experiments with the various VC based seed treatments (testing vermicompost’s ability as a seed treatment to disrupt chemotaxis of Pythium aphanidermatum).

    Impacts
    What was accomplished under these goals? (1) Multiple types of vermicompost materials were prepared for use as seed treatments (different grades of micronized solids and liquid extracts), and supplied to Dr. Alan Taylors lab at the Cornell Experiment Station. Micronized Vermicompost (mVC): Two material sizes of mVC (74 µm and 149µm) were produced using a special low-temperature particle size reduction process called micronization. Vermicompost extracts (12 different temperature and material based batches) were produced based on a 40:1 concentration ratio and a 7-day extract process timeframe. (2) Dr. Taylor (Cornell) developed appropriate seed application techniques and generated five classes of treatment on two different crops. To our knowledge these are a first of their kind in a new class of organic seed treatments. (3) Treated seeds have been supplied to our grow-out facility and Dr. Nelson’s lab (Dept. of Plant Pathology) for pythium suppression bioassay. The very preliminary first trial showed a visually apparent level of suppression against this major crop pathogen.

    Publications