Source: GINER, INC. submitted to NRP
AMMONIA PRODUCTION FOR FERTILIZERS AT AMBIENT PRESSURE AND LOW TEMPERATURE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
1003007
Grant No.
2014-33610-21933
Cumulative Award Amt.
$99,999.00
Proposal No.
2014-00356
Multistate No.
(N/A)
Project Start Date
Jun 1, 2014
Project End Date
Jul 31, 2015
Grant Year
2014
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
GINER, INC.
89 RUMFORD AVENUE
NEWTON,MA 02466
Performing Department
None
Non Technical Summary
Ammonia (NH3) is an extremely important feedstockfor producing nitrogen fertilizers, such as that provide essential nutrition for crop vitality. The worldwide production of ammonia is more than 100 million tons per year. The conventional Haber-Bosch ammonia production process requires high pressure and temperature (up to 300 atm and 500°C) and is, as such, extremely energy-intensive. This program proposes to develop electrochemical synthesis of ammonia at low temperature and pressure.Novel nanostructured electrocatalysts will be further developed to promote theammonia production rate. Process conditions including temperature, operating current, and reactant impurities will be optimized to maximize the ammonia production rate and efficiency. These efforts may help transform the electrochemical production of ammonia to a more practical level. The proposed program enables synthesis of ammonia at low temperature and pressure. The successful application of this technology will lead to ammonia synthesis via a more environment-benign and energy-efficient approach, compared to the conventional Haber-Bosch process.
Animal Health Component
60%
Research Effort Categories
Basic
10%
Applied
60%
Developmental
30%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4025210202050%
5115210200050%
Goals / Objectives
This major goal of this projectis to develop electrochemical synthesis of ammonia at low temperature and pressure using proton exchange membrane (PEM) as the electrolyte.The successfulcompletion of this technology will lead to ammonia synthesis via a more environment-benign and energy-efficient approach, compared to the conventional Haber-Bosch process. The synthesized ammonia can be widely used as a deedstockfor fertilizers in agriculture..
Project Methods
An electrochemical cell will be designed, constructed and tested for ammonia production from hydrogen and air.The electrochemical cell uses a PEM as the electrolyte. At the anode, the HOR proceeds releasing protons and electrons. Protons transport through the PEM and reach the cathode at which nitrogen is reduced to ammonia with the participation of protons and electrons. At the cathode, highly active and selective nanostructured catalysts are designed for significantly transforming the nitrogen reduction reaction (NRR). Nitrogen can be obtained by passing air through a pressure swing adsorption (PSA) column, which typically operates at 5-6 bars so required power is insignificant compared to the overall power consumption. The separation of nitrogen from oxygen eliminates the competing oxygen reduction reaction (ORR) at the cathode, significantly improving ammonia production rate.At the anode, hydrogen can be replaced by pure water, using an oxygen evolution reaction (OER) catalyst which splits water into oxygen and releases the protons. The replacement of hydrogen with pure water poses a tremendous advantage as water is more immediately available and its storage and transport are more economically feasible. Phase I will investigate both hydrogen and water as the reactant at the anode. The electrochemical cell will operate at low pressure and low temperature ranging from 80 to 150°C, much milder than the conventional Haber-Bosch process that typically takes place at 150-300 atm and 400-500°C.

Progress 06/01/14 to 07/31/15

Outputs
Target Audience:USDA, DOE's Advanced Manufacturing Office (AMO) and major ammonia industries are our target audiences. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?We presented the results in the 228th ECS Meeting (October 11-13, 2015, Phoenix, AZ): "Ion ExchangeMembrane Based Ammonia Synthesis" under symposium F03: Membrane-based Electrochemical Separation. The presentation was well-received by the audience with many positive comments. We also reported the significance of electrochemical ammonia synthesis in DOE's workshop "Advanced, High Performance Catalysis Workshop," Sponsored by the Advanced Manufacturing Office &Fuel Cell Technologies Office, September 9 - 10, 2015 in Houston, TX. In this workshop, a consensus has been reached that conventional ammonia synthesis is very energy intensive and electrochemical synthesis of ammonia may provide an approach to reducing the energy consumption for the ammonia synthesis. How have the results been disseminated to communities of interest?We are approaching the main participants in the ammonia market - including CF Industries (Illinois, USA), Koch Fertilizer (Kansas, USA), Terra Industries (Iowa, USA), The Mosaic Company (Florida, USA), Agrium (Canada), Potash Corp. (Saskatchewan, Canada), and BASF (Germany) - to determine their level of interest in securing a license, which would most likely give them an edge in ammonia production. These licenses may allow them to claim a carbon-neutral ammonia manufacturing method, which will inevitably bring government tax breaks and even carbon credits to bear. In this way, we believe our technology will enable an attractive price structure, at the same time allowing producers to get substantial good public relations exposure and increased brand equity. Particularly, we are in the process of discussing this technology with Potash Corp. and Koch Fertilizer, two of the world's largest fertilizer companies by capacity, regarding possible commercialization opportunities. What do you plan to do during the next reporting period to accomplish the goals?This is the final report. There will be no more reports for the Phase I project. If the project can be advanced to Phase II, however, the ammonia production rate can be enhanced by 2 orders of magnitude via combining high-performance catalysts and high-temperature anion-exchange membranes.

Impacts
What was accomplished under these goals? We have successfully validated electrochemical ammonia synthesis under ambient pressure and low temperatures. We have identified electrocatalysts for ammonia synthesis that improved the ammonia production rate by 8 times compared to reported results in the literature. We have also developed strategies to help to stabilize the ammonia production, thus significantly reducing rate decay.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2015 Citation: Xu, H, T. McCallum, and S.S. Kocha, Ion Exchange Membrane Based Ammonia Synthesis, presented in the symposium F03-Membrane-Based Electrochemical Synthesis, Abstract 969, at the 228th ECS Meeting, Phoenix, October 2015.


Progress 06/01/14 to 05/31/15

Outputs
Target Audience:USDA, DOE's Advanced Manufacturing Office (AMO) and major ammonia industries are our target audiences. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest?We are approaching the main participants in the ammonia market - including CF Industries (Illinois, USA), Koch Fertilizer (Kansas, USA), Terra Industries (Iowa, USA), The Mosaic Company (Florida, USA), Agrium (Canada), Potash Corp. (Saskatchewan, Canada), and BASF (Germany) - to determine their level of interest in securing a license, which would most likely give them an edge in ammonia production. These licenses may allow them to claim a carbon-neutral ammonia manufacturing method, which will inevitably bring government tax breaks and even carbon credits to bear. In this way, we believe our technology will enable an attractive price structure, at the same time allowing producers to get substantial good public relations exposure and increased brand equity. Particularly, we are in the process of discussing this technology with Potash Corp. and Koch Fertilizer, two of the world's largest fertilizer companies by capacity, regarding possible commercialization opportunities. What do you plan to do during the next reporting period to accomplish the goals?We plan to further improve the ammonia production rate and stability by combining high-performance electro-catalysts and stable ion-exchange membranes. We also plan to analyze operations cost and capital cost for a typical ammonia plant that produces 1 million metric tons of ammonia/year based on electrochemical ammonia synthesis.

Impacts
What was accomplished under these goals? We have successfully validated electrochemical ammonia synthesis under ambient pressure and low temperatures. We have identified electrocatalysts for ammonia synthesis that improved the ammonia production rate by 8 times compared to reported results in the literature. We have also developed strategies to help to stabilize the ammonia production, thus significantly reducing rate decay.

Publications

  • Type: Other Status: Submitted Year Published: 2014 Citation: Xu, H., and McCallum, T., Ammonia Production for Fertilizers at Ambient Pressure and Low Temperature, Interim Technical Report, U.S. Department of Agriculture (USDA) National Institute of Food and Agriculture Grant No. 2014-33610-21933, October 2014.