Source: UNIVERSITY OF ILLINOIS submitted to
DEVELOPMENT OF ULTRASONIC PROCESSES TO IMPROVE PATHOGEN INACTIVATION
Sponsoring Institution
Agricultural Research Service/USDA
Project Status
NEW
Funding Source
Reporting Frequency
Annual
Accession No.
0421726
Grant No.
(N/A)
Project No.
8042-32420-005-23A
Proposal No.
(N/A)
Multistate No.
(N/A)
Program Code
(N/A)
Project Start Date
Aug 19, 2011
Project End Date
Jul 31, 2015
Grant Year
(N/A)
Project Director
LUO Y
Recipient Organization
UNIVERSITY OF ILLINOIS
2001 S. Lincoln Ave.
URBANA,IL 61801
Performing Department
(N/A)
Non Technical Summary
(N/A)
Animal Health Component
(N/A)
Research Effort Categories
Basic
50%
Applied
30%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5011119101025%
7211499110075%
Goals / Objectives
ARS is interested in developing effective intervention technologies during post-harvest handling and fresh-cut processing to inactivate pathogens, and/or reduce their survival and growth while maintaining produce quality and shelf-life. A team has been assembled, consisting of researchers from University of Illinois, North Carolina State University, University of Arizona, and University of California, each contributing their unique expertise to achieve the goals of the research. The proposed research is a part of an awarded NIFA grant entitled ¿Innovative Technologies and Process Optimization for Food Safety Risk Reduction Associated with Fresh and Fresh-cut Leafy Green Vegetables¿.
Project Methods
The Cooperator has expertise in developing ultrasonic processes to improve pathogen inactivation while maintaining produce quality. Specifically, in year one: ultrasound treatment will be optimized at the bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year two: ultrasound treatment with sanitizers and surfactants will be optimized at bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year three: a pilot-scale unit for testing of optimized ultrasonic treatment will be completed and the efficacy of on the unit in disinfecting whole-head lettuce will be documented.

Progress 10/01/12 to 09/30/13

Outputs
Progress Report Objectives (from AD-416): ARS is interested in developing effective intervention technologies during post-harvest handling and fresh-cut processing to inactivate pathogens, and/or reduce their survival and growth while maintaining produce quality and shelf-life. A team has been assembled, consisting of researchers from University of Illinois, North Carolina State University, University of Arizona, and University of California, each contributing their unique expertise to achieve the goals of the research. The proposed research is a part of an awarded NIFA grant entitled �Innovative Technologies and Process Optimization for Food Safety Risk Reduction Associated with Fresh and Fresh-cut Leafy Green Vegetables�. Approach (from AD-416): The Cooperator has expertise in developing ultrasonic processes to improve pathogen inactivation while maintaining produce quality. Specifically, in year one: ultrasound treatment will be optimized at the bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year two: ultrasound treatment with sanitizers and surfactants will be optimized at bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year three: a pilot-scale unit for testing of optimized ultrasonic treatment will be completed and the efficacy of on the unit in disinfecting whole-head lettuce will be documented. Traditionally, processors have cut iceberg lettuce heads prior to washing. However, bacteria preferentially attach to cut edges of lettuce and are difficult to remove once attached. Beltsville scientists earlier demonstrated that washing whole Iceberg lettuce heads before cutting improved the sanitization efficacy, compared to the traditional approach of cutting the lettuce before washing. Collaborators at the University of Illinois further tested this wash sequence on pathogen reduction using ultrasound. Attenuated E. coli O157:H7 cells were spot-inoculated on the outer layer of Iceberg lettuce heads and dried in a laminar-flow fume hood for 2 hours at 22 �C. Lettuce heads were washed for two minutes with a chemical sanitizer, Tsunami (80 ppm of peroxyacetic acid), chlorine (20 ppm free chlorine), or water, in an ultrasound-equipped continuous-flow washing channel. Lettuce heads were cut into 1�1 inch pieces either before or after washing. In sanitizer-only wash tests, the E. coli count reduction for lettuce treated by washing-before-cutting was higher by 0.79 and 0.80 logs per g in chlorine and peroxyacetic wash, respectively, compared to the traditional cutting-before-washing process. When ultrasound was used in combination with chemical sanitizer, a further reduction in the E. coli population of 0.68 and 0.37 logs per g (again, for chlorine and peroxyacetic acid, respectively) was achieved by the washing-before-cutting treatment. Using both treatment, the total reduction was, 2.43 and 2.24 log per g for the chlorine and peroxyacetic washes, respectively. Studies were also conducted to evaluate the effect of surface area on carrot washing efficacy. Carrots were cut with different surface areas, i. e. whole baby carrots, carrot sticks, and shredded carrots. The decay of free chlorine and peroxyacetic acid in the three carrot surface area treatments was monitored. Chlorine and peroxyacetic acid concentrations decreased linearly with increase in carrot surface area from whole carrots to carrot sticks, to shredded carrots. After 1 min contact with shredded carrots, a nearly 60 % reduction in chlorine and 20 % reduction in peroxyacetic acid concentrations was recorded. When inoculated shredded and whole baby carrots were washed with chlorine under the same washing conditions, the E. coli population reduction on shredded carrots (0.73 log per cm2) was significantly lower than that on whole baby carrots (1.45 log per cm2), correlating well with the chlorine concentration reduction in shredded carrots.

Impacts
(N/A)

Publications


    Progress 10/01/11 to 09/30/12

    Outputs
    Progress Report Objectives (from AD-416): ARS is interested in developing effective intervention technologies during post-harvest handling and fresh-cut processing to inactivate pathogens, and/or reduce their survival and growth while maintaining produce quality and shelf-life. A team has been assembled, consisting of researchers from University of Illinois, North Carolina State University, University of Arizona, and University of California, each contributing their unique expertise to achieve the goals of the research. The proposed research is a part of an awarded NIFA grant entitled �Innovative Technologies and Process Optimization for Food Safety Risk Reduction Associated with Fresh and Fresh-cut Leafy Green Vegetables�. Approach (from AD-416): The Cooperator has expertise in developing ultrasonic processes to improve pathogen inactivation while maintaining produce quality. Specifically, in year one: ultrasound treatment will be optimized at the bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year two: ultrasound treatment with sanitizers and surfactants will be optimized at bench scale, and reductions in microbial populations in wash water and on produce and impact on produce quality will be documented. In year three: a pilot-scale unit for testing of optimized ultrasonic treatment will be completed and the efficacy of on the unit in disinfecting whole-head lettuce will be documented. Ultrasound has been used as a cleaning tool in a number of industrial sectors for surface decontamination applications. It has also been studied due its ability to enhance the efficacy of selected sanitizers in reducing pathogen population on fresh produce. Iceberg lettuce sanitation with Tsunami� in combination with ultrasound significantly improved the efficacy of Tsunami� against E. coli bacteria. The combination of Tsunami�, ultrasound and surfactant had a detrimental effect on the overall quality of romaine lettuce after 14 days of storage. Sanitation of iceberg and romaine lettuce with chlorine for different lengths of time (seconds) showed significant differences, indicating that consistency in treatment time is important for achieving the highest cell- count reduction. Ultrasound power level has also been determined to be a key factor in affecting chlorine efficacy.

    Impacts
    (N/A)

    Publications