Source: UNIV OF WISCONSIN submitted to
MESOSCALE DESIGNING OF DAIRY FOOD STRUCTURES FOR ENHANCED HEALTH BENEFITS, FOOD SAFETY, AND SUSTAINABILITY
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
0231867
Grant No.
(N/A)
Project No.
WIS01688
Proposal No.
(N/A)
Multistate No.
(N/A)
Program Code
(N/A)
Project Start Date
Jan 1, 2013
Project End Date
Dec 31, 2014
Grant Year
(N/A)
Project Director
Ikeda, S.
Recipient Organization
UNIV OF WISCONSIN
21 N PARK ST STE 6401
MADISON,WI 53715-1218
Performing Department
Food Science
Non Technical Summary
Obesity is increasing throughout the world as a result of chronic energy imbalance, posing many health risks, including cardiovascular diseases, diabetes, and some forms of cancer. Nevertheless, reduced fat food products tend to suffer in the market place because consumers are reluctant to sacrifice eating pleasure for health. The current strategy for fat reduction in foods is to replace fat with dietary fiber or gelatinized starch. These fat replacers do not provide the right texture or mouth-feel because their structures do not resemble those of fat. Fat in dairy foods typically exists as small particles with an average size around 1 micrometer. What is needed to enable fat reduction in foods without generating adverse effects on eating qualities is to develop a method for imitating the fat structure in foods. Whey proteins are water soluble proteins in milk serum. When heated in an aqueous solution, whey proteins denature and aggregate to form large clusters with various morphologies, including small particles that resemble the structure of fat in foods. However, it is difficult to obtain whey protein particles that give the right texture because they rapidly stick together and turn into large particles that give chalky or gritty mouth-feel. Our approach in this project is to manipulate polymer-polymer interactions between whey proteins and food polysaccharides for gaining control over the formation of whey protein particles and enabling the production of whey protein particles that mimic creamy texture characteristic of fat in food. Another promising application of whey proteins is the utilization as a vehicle for delivering hydrophobic functional compounds in food. Despite much work that has been done to reduce contamination of foodborne pathogens from farm to fork, outbreaks of foodborne illnesses are frequently reported. Many antimicrobials are hydrophobic or lipophilic and their limited solubilities in aqueous systems tend to cause significant reductions in their antimicrobial activities in foods. Whey proteins are capable of encapsulating hydrophobic compounds into particles and disperse them in aqueous media; however, these particles tend to aggregate during long-term storage and/or by the application of heat during manufacturing, leading to deteriorated food qualities. Our approach in this project is to form a protective polysaccharide layer on the surface of whey protein particles and prevent them from aggregation. The developed system will be also applicable for the delivery of health beneficial hydrophobic compounds such as β-carotene, lycopene, and tocopherol and is expected to serve as a tool for improving health and human well-being. Whey proteins are byproducts from cheese manufacturing. To date, whey proteins are predominantly used for rather limited types of food applications such as a protein source in sports nutrition products. For the sustainability and growth of the cheese industry, it is desirable to develop a variety of application areas of whey proteins. The proposed research is expected to open up a number of novel application opportunities and significantly enhance the utilization of whey proteins.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5025010100080%
7125010100020%
Goals / Objectives
The ultimate goal of my research is to develop methods for enhancing functional performance of dairy foods by controlling their mesoscopic scale structures. Milk consists of mesoscopic particles such as fat globules, casein micelles, and whey proteins that are dispersed in an aqueous medium. These particles are transformed into smaller particles or aggregate to form larger clusters during dairy food processing, significantly impacting stabilities, functionalities, eating qualities, and digestabilities of dairy foods. The objective of the proposed project is to reveal general principles behind the formation of mesoscopic structures of whey proteins that are byproducts from the dairy industry. This is considered to be a sound approach for enhancing the utilization of whey proteins, thereby improving the sustainability of the dairy industry, because the application of whey protein is currently dominated by the use for protein fortification purposes. Whey proteins exhibit various physicochemical functionalities such as gelation and surface active properties that are known to be improved further by conjugating whey proteins with polysaccharide. In this project, whey protein-polysaccharide conjugates (WPPC) will be prepared using polysaccharide with varied molecular weights and the formation of two types of mesoscopic structures will be studied. Output 1: Fabrication of micrometer-sized particles that morphologically mimic fat particles in foods for fat reduction. When heated in an aqueous solution, whey proteins denature and aggregate to form large structures with various morphologies, depending on pH and ionic strength among other factors. Particulate aggregates that resemble fat particles in foods are formed at pH near the isoelectric points of whey proteins; however, the formation of such particulate aggregates is a rapid process and difficult to be precisely controlled. Heat-induced aggregation of WPPC is expected to be significantly slower than that of whey protein alone. Therefore, correlations between aggregation kinetics, heating conditions, and polysaccharide structures of WPPC will be established and used to identify optimal conditions for producing micrometer-sized whey protein particles suitable for fat replacement. Output 2: Fabrication of nano-particles for the delivery of hydrophobic antimicrobials, micronutrients, and nutraceuticals in foods. Many functional compounds that have health benefits or promote food safety are hydrophobic and difficult to be uniformly distributed within food matrices. Whey proteins are capable of encapsulating hydrophobic compounds into mesoscopic particles and disperse them in aqueous media; however, these particles tend to aggregate during long-term storage and/or by the application of heat during manufacturing, leading to deteriorated food qualities. Conjugation of whey proteins with polysaccharide is expected to offer a solution because polysaccharide is considered to form a protective layer on the particle surface and prevent particles from aggregation. In this study, WPPC-based nano-particles will be developed for enabling uniform distribution of hydrophobic functional compounds in foods.
Project Methods
1. Preparation of whey protein-polysaccharide conjugates (WPPC) WPPC is normally prepared by heating mixtures of whey proteins and polysaccharide in a dry condition. In this study, WPPC will be prepared using not only the standard protocol but also unconventional wet-heating methods. Dextran was chosen as the polysaccharide source. For dry-heating treatments, whey protein isolate (WPI) and dextran will be mixed at a certain weight ratio and heated at 80 degrees C for 2 hours in a dry condition. For wet-heating treatments, WPI and dextran will be dissolved in buffer solutions and heated at 60 degrees C for 24 hours. 2. Kinetics of heat-induced aggregation of WPPC WPPC will be dissolved in distilled water at varied WPPC concentrations, pH, and ionic strengths and heated in a water bath at varied temperatures for varied periods of time. Non-aggregated WPPC will be quantified based on the intensity of the refractive index of the non-aggregated fraction. The weight-average molecular weight of aggregated WPPC will be determined based on static light scattering measurements on heated WPPC solutions that contain both aggregated and non-aggregated fractions. The scattering wave vector dependence of scattered light intensities will be measured using a multi angle laser light scattering (MALLS) photometer and normalized after subtracting the contribution from the non-aggregated fraction. The weight-average molecular weight of the aggregated fraction will be evaluated as the structure factor at zero wave vector. Morphological developments during heat-induced aggregation of WPPC will be studied using atomic force microscopy (AFM). 3. Encapsulation properties of WPPC WPPC will be dissolved in a buffer solution, mixed with varied volume fractions of oil phases containing varied amounts of hydrophobic compounds, stirred using a high speed blender, further homogenized using a high pressure homogenizer, and spray-dried. The spray-dried powders will be re-hydrated in deionized water to prepare aqueous dispersions of nano-particles containing the hydrophobic compounds, adjusted to varied pH and ionic concentrations, and stored. Time-dependent changes in turbidity and particle size distribution will be monitored during the storage. Small amounts of the nano-dispersions will be sampled at periodic intervals during the storage for evaluating the release kinetics of the encapsulated hydrophobic compounds. Surface morphologies of nano-particles will be investigated using AFM. 4. Efforts and evaluation The results from this study will be disseminated primarily by publications in scientific journals in the field of the food/dairy science as well as presentations at meetings of organizations such as the American Dairy Science Association and the Institute of Food Technologists. Direct educational benefits include the training of graduate students, participation of undergraduate researchers in the project, and integration of research and educational activities to communicate research outcomes in a broad context. Industrial personnel will benefit from training opportunities provided through the Dairy Foods Short Courses hosted by the Department of Food Science.

Progress 01/01/13 to 12/31/14

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? The results from this project were presented at IFT14 and an annual meeting of the American Dairy Science Association held in July 2014. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? In order to fabricate micrometer-sized whey protein particles that morphologically mimic fat particles in foods, effects of the salt concentration and pH on the kinetics of heat-induced aggregation of whey protein were investigated as the first step. Aqueous solutions containing 0.3-2.0% w/w whey protein were adjusted to pH 3, 4, 5.5, 6, 6.5, 7, 8, 9, and 10 and to give a sodium chloride concentration of 0-100 mmol/L, and heated at 80±0.2°C for up to 2 hours. A general observation from this investigation was that the rate of heat-induced aggregation became larger as pH was shifted close to the isoelectric point (pI) (~ pH 5) of whey protein and the salt concentration was increased. Whey protein solutions containing 1 or 2% w/w whey protein and being adjusted to pH 4 or 5.5 started precipitating after heating at 80°C for less than 3 min, suggesting that large clusters of protein aggregates were formed. In contrast, whey protein solutions adjusted to pH 3, 8, 9, and 10 did not develop any visually detectable precipitates after heating at 80°C for 2 hours. The effect of pH on morphological changes occurring during heat-induced aggregation of whey protein was then investigated based on atomic force microscopy (AFM). Aqueous solutions containing up to 2.0% w/w whey protein were adjusted to pH 3, 4, 5.5, 6, and 7 and to give a sodium chloride concentration of 0-100 mmol/L, and heated at 80±0.2°C. Subsamples were taken at pre-specified time intervals and quenched in an ice water bath to terminate heat-induced protein aggregation. The sample solutions were diluted to give a protein concentration of 10-100 ppm, deposited on to freshly cleaved mica surfaces, air-dried, and imaged using AFM operated in peak-force tapping mode in air. Obtained images were processed using the software associated with the microscope and then analyzed using Image J software. At pH 3, two distinct types of morphologies were observed. A relatively small fraction of protein aggregates appeared to be fibrillar, while the majority of aggregates showed particulate structure. At other pH’s, only particulate protein aggregates were observed. All of these particulate aggregates appear to be composed of smaller elementary particles, indicating that the heat-induced aggregation of whey protein is a two-step process, consisting of the formation of primary aggregates, followed by the secondary aggregation between these primary aggregates. The development of the average size of heat-induced aggregates of whey protein was highly dependent on pH. At pH 5.5, the average size of whey protein aggregates exceeded 10 μm2 in 10 min of heating at 80°C, while at pH 3, it took 90 min to reach an average size of 0.5 μm2. At pH 7, which is also approximately 2 units away from the pI of whey protein, it took 45 min to reach an average size of 1 μm2. These results suggest that pH close to pI is more advantageous in manufacturing micrometer-sized whey protein particles in terms of the energy requirement for their production. The Feret’s diameter that represents the diameter of the smallest circle that entirely covers an individual whey protein aggregate was then plotted as a function of the area occupied by the corresponding aggregate. The Feret’s diameter appears to become more dependent of the size with increasing pH, indicating that whey protein aggregates become more extended, coarse, or anisotropic with increasing pH. More detailed analysis of the surface morphology of heat-induced whey protein aggregates has also supported the proposition that the pH close to pI of whey protein is more desirable in developing micrometer-sized whey protein particles. The surface of heat-induced aggregates of whey protein appeared to become rougher with decreasing pH in AFM images. The surface roughness evaluated based on the cross-sectional height data decreased by a factor of 2 with increasing pH from 5 to 7. These results suggest that the mechanical strength of whey protein particles decreases with increasing pH so that the particles are more flattened on the mica surface during the air-drying step. The results described in the previous sections suggest that heat-induced whey protein particles become softer as pH increases from 5 to 7. Therefore, we have conducted quantitative nano-mechanical mapping (QNM) of selected samples of heat-induced whey protein particles using AFM. During QNM, the force-distance curve is obtained at each pixel in a topographical image and analyzed to calculate mechanical properties such as the elastic modulus. A 2-factor (pH and protein concentration), 3-level (pH 5.5, 6.25, and 7; protein concentration 0.3, 1.15, and 2% w/w) design of experiment was used. At least 6 images were obtained at each combination of the protein concentration (0.3, 1.15, and 2% w/w) and pH (5.5, 6.25, and 7). More than 30 force-distance curves were extracted from each image in order to calculate the distribution of the elastic modulus using the Hertzian model. The elastic modulus calculated at each pH was found to remain fairly constant with increasing protein concentration. In contrast, pH showed a remarkable impact on the elastic modulus. The elastic modulus of heat-induced whey protein particles formed at pH 5.5 and 6.25 was around 25-30 MPa, while that that at pH 7 was around 5-12 MPa. These results provide quantitative basis for understanding the effect of pH on the property of heat-induced whey protein particles. We are currently investigating the effect of heat-induced whey protein particles on textural properties of model foods. Aqueous solutions of whey protein are dispersed in a continuous oil phase to form water-in-oil emulsions. These emulsions are then heated to induce aggregation of whey protein within dispersed aqueous phases. Whey protein particles are rinsed and collected using centrifugation and then dispersed in hydrogel matrices. Effects of the size, elastic modulus, and volume fraction of whey protein particles on textural properties of gels containing whey protein particles will be investigated. The results from this project were presented at IFT14 and an annual meeting of the American Dairy Science Association held in July 2014, will be presented at IFT15 and an annual meeting of ADSA in 2015, and will be published as 2 articles in peer-reviewed journals.

Publications

  • Type: Conference Papers and Presentations Status: Published Year Published: 2014 Citation: Poster presentation 'Effects of pH on Morphologies and Mechanical Properties of Heat-induced Whey Protein Aggregates' at IFT14.
  • Type: Conference Papers and Presentations Status: Published Year Published: 2014 Citation: Oral presentation 'Effects of pH on the Morphology and Mechanical Property of Heat-induced Whey Protein Aggregates' at an annual meeting of American Dairy Science Association.


Progress 01/01/13 to 09/30/13

Outputs
Target Audience: Scientists and Technologists in the area of dairy foods. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? The present results suggest that the morphologies of heat-induced whey protein aggregates are fairly similar at all examined pH’s but their mechanical properties may vary, depending on pH. Therefore, an immediate next step will be to evaluate the mechanical property of heat-induced aggregates of whey protein formed at various pH levels. To avoid flattening or collapse of mechanically weak aggregates, whey protein aggregates prepared at various pH’s will be adsorbed electrostatically onto charged surfaces of derivatized mica sheets to measure force-distance curves in an aqueous buffer using AFM. The successive step will be to gain better control over the kinetics of heat-induced aggregation of whey protein. Effects of co-existing polysaccharide on the kinetics of heat-induced aggregation of whey proteins will be investigated. Co-existence of globular proteins and polysaccharides are expected to induce phase separation. Therefore, we will be able to investigate combined effects of phase separation and nucleation-and-growth processes on the morphological development of heat-induced aggregates of whey proteins.

Impacts
What was accomplished under these goals? In order to fabricate micrometer-sized whey protein particles that morphologically mimic fat particles in foods, effects of the salt concentration and pH on the kinetics of heat-induced aggregation of whey protein were investigated as the first step. Aqueous solutions containing 0.3-2.0% w/w whey protein were adjusted to pH 3, 4, 5.5, 6, 6.5, 7, 8, 9, and 10 and to give a sodium chloride concentration of 0-100 mmol/L, and heated at 80±0.2 °C for up to 2 hours. A general observation from this investigation was that the rate of heat-induced aggregation became larger as pH was shifted close to the isoelectric point (pI) (~ pH 5) of whey protein and the salt concentration was increased. Whey protein solutions containing 1 or 2% w/w whey protein and being adjusted to pH 4 or 5 started precipitating after heating at 80 °C for less than 3 min, suggesting that large clusters of protein aggregates were formed. In contrast, whey protein solutions adjusted to pH 3, 8, 9, and 10 did not develop any visually detectable precipitates after heating at 80 °C for 2 hours. The effect of pH on morphological changes occurring during heat-induced aggregation of whey protein was then investigated based on atomic force microscopy (AFM). Aqueous solutions containing up to 2.0% w/w whey protein were adjusted to pH 3, 4, 5.5, 6, and 7 and to give a sodium chloride concentration of 0-100 mmol/L, and heated at 80±0.2 °C. Subsamples were taken at pre-specified time intervals and quenched in a 0 °C water bath to terminate heat-induced protein aggregation. The sample solutions were diluted to give a protein concentration of 10-100 ppm, deposited on to freshly cleaved mica surfaces, air-dried, and imaged using AFM operated in peak-force tapping mode in air. Obtained images were processed using the software associated with the microscope and then analyzed using Image J software. At pH 3, two distinct types of morphologies were observed. A relatively small fraction of protein aggregates appeared to be fibrillar, while the majority of aggregates showed particulate structure. At other pH’s, only particulate protein aggregates were observed. All of these particulate aggregates appear to be composed of smaller elementary particles, indicating that the heat-induced aggregation of whey protein is a two-step process, consisting of the formation of primary aggregates, followed by the secondary aggregation between these primary aggregates. The development of the average size of heat-induced aggregates of whey protein was highly dependent on pH. At pH 5.5, the average size of whey protein aggregates exceeded 10 μm2 in 10 min of heating at 80 °C, while at pH 3, it took 90 min to reach an average size of 0.5 μm2. At pH 7, which is also approximately 2 units away from the pI of whey protein, it took 45 min to reach an average size of 1 μm2. These results suggest that pH close to pI is more advantageous in manufacturing micrometer-sized whey protein particles in terms of the energy requirement for their production. The Feret’s diameter that represents the diameter of the smallest circle that entirely covers an individual whey protein aggregate was then plotted as a function of the area occupied by the corresponding aggregate. The Feret’s diameter appears to become more dependent of the size with increasing pH, indicating that whey protein aggregates become more extended, coarse, or anisotropic with increasing pH. More detailed analysis of the surface morphology of heat-induced whey protein aggregates has also supported the proposition that the pH close to pI of whey protein is more desirable in developing micrometer-sized whey protein particles. The surface of heat-induced aggregates of whey protein appeared to become rougher with decreasing pH in AFM images. The surface roughness evaluated based on the cross-sectional height data decreased by a factor of 2 with increasing pH from 5 to 7. These results suggest that the mechanical strength of whey protein particles decreases with increasing pH so that the particles are more flattened on the mica surface during the air-drying step. These results will be summarized as a manuscript and submitted to a peer-reviewed journal shortly. The results will be also presented at IFT14, an annual meeting of the Institute of Food Technologists and an annual meeting of the American Dairy Science Association.

Publications