Source: OHIO STATE UNIVERSITY submitted to NRP
EFFICACY OF WAREWASHING PROTOCOLS FOR REMOVAL OF FOODBORNE BACTERIA AND VIRUSES FROM UTENSILS IN RESTAURANTS AND FOOD SERVICE ESTABLISHMENTS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0230218
Grant No.
2012-67012-19913
Cumulative Award Amt.
$129,864.00
Proposal No.
2012-01286
Multistate No.
(N/A)
Project Start Date
Aug 15, 2012
Project End Date
Aug 14, 2015
Grant Year
2012
Program Code
[A7201]- AFRI Post Doctoral Fellowships
Recipient Organization
OHIO STATE UNIVERSITY
1680 MADISON AVENUE
WOOSTER,OH 44691
Performing Department
Food Science & Technology
Non Technical Summary
Epidemiological outbreak data have identified five major risk factors related to foodborne outbreaks in retail food establishments. The U.S. FDA Food Code addresses controls for all five, including science-based controls for contaminated equipment. One limitation of the controls related to contaminated equipment is that they only address how to reduce bacteria on food-contact surfaces and not viral agents. Viruses are believed to be responsible for most (60%) foodborne illnesses, of which, more than 90% of the cases are due to norovirus. Studies have shown viruses are highly resistant to current sanitization practices. Not controlling viruses on food-contact surfaces is a significant gap in the current Code, and in the field of food safety. A review of foodborne outbreak data from the past five years citing Salmonella, E. coli, Listeria, and viruses has determined that food-contact surfaces are most involved in cross-contamination incidences. We propose a controlled-intervention study and will contaminate selected surfaces with E. coli, Listeria, Salmonella and norovirus to compare the effectiveness of two intervention measures used for cleaning purposes. These items will be cleaned using automatic and manual warewashing protocols normally used in restaurants. Cleaning efficacies will be evaluated as a function of sanitizer types, bacterial and viral species, contaminating food types and tableware design. The evaluation will be based on pathogen load remaining on the test items after washing protocols
Animal Health Component
30%
Research Effort Categories
Basic
70%
Applied
30%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
7124010110050%
7124030110150%
Goals / Objectives
The main goal of this project is to improve on warewashing protocols to effectively control foodborne bacteria and viruses on utensils used in restaurants and retail food establishments. The specific objectives of this project are: 1) To evaluate the efficiency of warewashing procedures (as defined in the Food Code) to remove different types of food soils contaminated with bacteria (E. coli, Listeria, Salmonella), human norovirus, and its surrogates (Tulane virus, murine norovirus) from different utensils used in restaurant and retail food establishments, 2) To compare the sanitizing abilities of commonly used sanitizers (sodium hypochlorite, quaternary ammonium compounds, peroxyacetic acid) against bacteria and viruses on soiled utensils, 3) To evaluate alternative sanitizer types (ozonated water, electrolyzed water) and their effectiveness against bacteria and viruses on soiled utensils, and to compare these results with the commonly used sanitizers (chlorine, quaternary ammonium compounds), 4) To disseminate the research findings to food safety educators who work with the retail food industry, industrial and state partners, and with federal agencies involved with the Food Code, and 5) To incorporate data from this study and information on the Food Code into lectures to be presented in the Food Regulations (FST 640), Food Safety and Public Health (FST 536), and Advanced Food Microbiology II (FST 836) courses taught at OSU. The results of this project will be utilized by all three areas of the agricultural knowledge system: research, education, and extension. Determinants of success in the research realm will include peer-reviewed journal publication, presentation at annual professional meetings (IFT, IAFP), feedback from our industrial partner (Hobart Corporation), and statistical analysis of the data collected. For education, the results of this study may be presented at classes taught at OSU. Dr. Pascall teaches Food Regulations (FST 640), and Dr. Li teaches Food Safety and Public Health (FST 536) and Advanced Food Microbiology II (FST 836). Information about the Food Code, viruses, and the results obtained from this study would be most beneficial to students interested in food safety. The candidate will participate in preparing and presenting lectures to students in these classes. Feedback, improvement, and success will be measured by student evaluation of instruction (SEI) and by peer-review by invited faculty members. This project will also have an extension impact. The results of this project will be shared with and evaluated by the industry partner (Hobart), collaborative restaurants on the OSU Campus (The Blackwell Inn, The Faculty Club), The Ohio Department of Health. Dr. Pascall is also a member of the Conference for Food Protection (CFP), and results gained from this project can be used to help convince the FDA to include virus wording in the Food Code.
Project Methods
Food utensils (plates, drinking glasses, forks, knives, spoons, containers, trays) will be contaminated with various food items inoculated with bacterial (E. coli, L. innocua, or Salmonella) and viral pathogens (TV, MNV, and human norovirus). The food items used will be easily spreadable on the surfaces of these utensils and have different compositions (fat, protein, etc.) to mimic different food soil types. Examples of food items that will be used can include (but are not limited to) water, whole milk, juices, cream cheese, raw fatty meats, raw or cooked eggs, and jellies. Contaminated food items will be applied in specified amounts onto the utensils, and allowed to air dry on sterile racks. Utensils will either be subjected to mechanical or manual warewashing. Sanitizers that will be tested include sodium hypochlorite, peroxyacetic acid, quaternary ammonium compounds, electrolyzed water, and ozonated water. Washed and dried items will then be subject to microbial sampling. Sterile calcium alginate swabs or sterile sponge swabs will be moistened with maximum recovery diluent and applied to the surface of the cleaned utensils. After removing the swabs, the MRD will be serially diluted in phosphate buffered saline. The sponges are stomached for 2 min, and serial dilutions performed. For bacteria, serial dilutions will be applied to non-selective and selective media. Colonies will be counted and reported as colony forming units (CFU)/tableware item. For TV and MNV plaque assays, serial dilutions of the MRD will be applied to 6-well plates seeded with LLC-MK2 and RAW 264.7 cells, respectively. Virus titer will be reported as log plaque forming units (PFU)/tableware item. The human norovirus will be detected using real-time RT-PCR. Serially diluted MRD will be subjected to RNA extraction using an RNeasy Mini Kit. Extracted RNA will be loaded onto a 96 well plate, supplemented with RT-PCR reaction mix and primers and fluorescent probes designed to target the VP1 capsid gene of human norovirus, MNV, and TV. Detection of viral RNA will be reported as log copy RNA/ml. The results of this project will be utilized by all three areas of the agricultural knowledge system: research, education, and extension. Determinants of success in the research realm will include peer-reviewed journal publication, presentation at annual professional meetings, feedback from our industrial partner (Hobart Corporation), and statistical analysis of the data collected. For education, the results of this study may be presented at classes taught at OSU. Information about the Food Code, viruses, and the results obtained from this study would be most beneficial to students interested in food safety. Feedback, improvement, and success will be measured by student evaluation of instruction and by peer-review by invited faculty members. This project will also have an extension impact. The results of this project will be shared with and evaluated by the industry partner Hobart, collaborative restaurants on the OSU Campus, The Ohio Department of Health, and the Conference for Food Protection (CFP).

Progress 08/15/12 to 08/14/15

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?This project has provided PD Sanglay valuable experience with project management, experimental design, and data analysis. These skills will aid PD Sanglay in his position at the Nestlé Quality Assurance Center (NQAC) in Dublin, Ohio. PD Sanglay is a microbiologist for the Technical Services group, which provides technical expertise to the laboratory, conducts specialized/non-routine analyses, performs matrix and method validation/verification, evaluates new/rapid pathogen detection methodologies for potential incorporation into lab operations, assisting Nestlé factories and operations with method training and technical issues, and ensuring that products meet Nestlé's high standards for quality and safety. How have the results been disseminated to communities of interest?PD Sanglay presented a research poster during the International Association for Food Protection (IAFP) annual meeting in Indianapolis, IN (August 3-6, 2014). Results from this project were shared with fellow food safety researchers as well as members of Columbus Public Health and Ohio Association for Food Protection. The members from Columbus Public Health and OAFP were interested in the research, and recommended publication for IAFP's Food Protection Trends, as information gained from this study would be of great value to the food industry and for the Conference for Food Protection. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? We evaluated manual and mechanical warewashing procedures on ceramic plates inoculated with contaminated cream cheese (Salmonella Typhimurium, Tulane virus [TV], Listeria innocua, and murine norovirus [MNV-1]). Manual warewashing was performed in a 3-compartment sink, with each compartment designated for washing, rinsing, and sanitizing. Each compartment held 28 L of 100 ppm Monsoon detergent at 44 + 0.5°C (wash), 23 + 1°C tap water (rinsing), and sanitizing solution at 22 + 2°C. Sanitizers tested included tap water, 200 ppm chlorine, acidic electrolyzed water (AEW;pH 3.30 + 0.26, 248 + 12 ppm chlorine, and an oxidation reduction potential ranging from +1120.1 to +1173.2 mV ), neutral electrolyzed water (NEW; pH 7.06 + 0.06, 199 + 1 ppm chlorine, and an ORP ranging from +873.2 to +882.3 mV), basic electrolyzed water (BEW; pH 11.75 + 0.03, ORP -841.7 to -884.7 mV), and ozonated water (approximately 7 ppm). 3 g of inoculated cream cheese were pasted on the surface of sterile ceramic plates and allowed to air-dry for 1 hr. After drying, plates were washed in the washing compartment with a sponge attached to a spring-loaded device to deliver an average force of 0.8 + 0.22 kg. Plates were washed for 30 sec, using 15 clockwise and 15 counterclockwise strokes. After washing, plates were immersed in the rinsing compartment for 10 sec. After rinsing, plates were immersed in the sanitizing compartment for 30 sec. Plates were air-dried for 1 hr. Mechanical warewashing was performed in a Hobart LxiC Dishwasher. The dishwasher tank held approximately 11.4 L of water. 3,000 ppm of Ecotemp Ultra Klene detergent was used to wash the plates. During the wash cycle, water (49°C) and detergent were sprayed onto the plates for 76.5 seconds at 138 kPa. After wash, the rinse/sanitize cycle sprayed sanitizing solution for 10 seconds. Sanitizers tested included tap water (control), 208 + 8 ppm of chlorine, and 7 ppm ozonated water. Due to time constraints, we were unable to successfully incorporate the electrolyzed waters into the mechanical warewashing procedures. Microbial enumeration was performed by swabbing the surface of the plates with 2 sterile swabs moistened with phosphate buffered saline (PBS). Swabs were vortexed in 2 ml of PBS, serially diluted, and applied to tryptic soy agar (TSA, nonselective medium) and selective agars (XLD, a selective medium for Salmonella; MOX, a selective medium for Listeria) pour plates, or to viral plaque assays (6-well plates seeded with LLC-MK2 cells for TV; RAW 264.7 cells for MNV). Bacterial pour plates were incubated at 37°C for 48 hours, while viral plaque assays were incubated at 37°C + 5% CO2 for 72 hours. Experiments were replicated three times. For manual warewashing, the effect of sanitizers used were significant (P < 0.05). Salmonella appeared to be the most susceptible to washing and sanitization out of all the test organisms. Using tap water, 200 ppm of chlorine, or AEW provided a < 5 log reduction of Salmonella populations on the contaminated plates. NEW, BEW, and ozonated water were the most effective, providing a > 5 log reduction of the bacteria on both TSA and XLD. Listeria was more resistant to the manual warewashing procedures than Salmonella (3.4 to 4.7 log reduction for all sanitizer types). All 6 of the sanitizers failed to provide a 5 log reduction of the bacteria. Both foodborne virus surrogates were also resistant to washing and sanitization. All 6 sanitizers only provided a < 5 log reduction of TV. For MNV, only BEW and ozonated water produced a > 5 log reduction of the virus, however virus was still present on the plates. For mechanical washing, Salmonella was again the most susceptible organism. Washing and sanitizing with tap water provided a 6.7 log reduction of the bacteria, while 200 ppm chlorine produced up to a 7 log reduction. Ozonated water produced a > 6 log reduction of Salmonella. Significant differences were observed between sanitizer types (P < 0.05). Mechanical warewashing and all three sanitizer types only produced a < 5 log reduction of Listeria. For the viruses, TV was more resistant to washing and sanitization than MNV, producing a < 5 log reduction. MNV experienced a > 5 log reduction using tap water or chlorine, but only a < 5 log reduction using ozonated water. For mechanical warewashing of viruses, no significant differences were observed between the different sanitizers (P > 0.05). When comparing bacterial populations recovered from warewashing/sanitization plated on nonselective and selective agars, there was a difference of 0.5 to 1 log reduction of Salmonella and a < 0.5 log reduction of Listeria on the plates. This indicates that warewashing and sanitization may cause sublethal injury to the bacteria, with injured populations being unable to recover on XLD or MOX agars. In general, the results generated from this study indicated that warewashing and sanitization procedures were effective against Salmonella, but were ineffective against Listeria, TV,and MNV. The use of BEW (which was one of the more effective sanitizers) may not be sufficient for use as an alternative sanitizer because it acts as more of a surfactant (rather than microbicidal) and left a residue on the plates after drying. Ozonated water was also effective against certain microorganisms, but also may not be suitable for use due to the high cost of ozone-generating equipment, the water must be generated on-site, ozone degrades rapidly especially with higher temperatures, and off-gassing of ozone from water may pose a health hazard air the concentrations are > 0.2 ppm. Mechanical warewashing and sanitization procedures produced higher log reductions of the organisms, but again, Listeria, TV, and MNV proved to be resistant to the process. The higher log reductions observed with mechanical warewashing may be due to the use of higher water temperature (43°C for manual vs. 49°C for mechanical) as well as the application of a pressurized water spray. Even though washing and sanitization produced a > 5 log reduction of MNV (using tap water or chlorine), the presence of both MNV and TV on plates after washing is still a safety concern. The human norovirus infectious dose is as low as 10 virus particles required to cause illness. Although the human norovirus is currently noncultivable in the laboratory, the use of surrogates such as MNV or TV may give insight to how the human strain would survive on contaminated tableware after washing or sanitization. Based on the results of this study, changes to the Food Code may be required in order to enhance proper cleaning and sanitization of tableware in food establishments, as well as address the issue of foodborne viruses.

Publications


    Progress 08/15/13 to 08/14/14

    Outputs
    Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Although not previously specified, PD Sanglay mentored a Metro High School student (Elisabeth Spector) with their Capstone project. PD Sanglay trained Ms. Spector in viral cultivation and enumeration techniques so that she would be able to complete her project, which examined the effect of chlorine concentrations (0 to 1000 ppm) on inactivation of human norovirus surrogates. Ms. Spector also assisted PD Sanglay with data collection for his warewashing studies, learning microbiological techniques (bacterial cultivation, serial dilutions, microbial sampling), in addition to the viral techniques she learned for her project. Through her experiences, Ms. Spector has gained an appreciation for the scientific method and gained valuable laboratory experiences that will help prepare her for a future career in a scientific discipline. Although she is undecided on a major, she recently started as an undergraduate at the University of Dayton in their science discovery program. How have the results been disseminated to communities of interest? PD Sanglay presented a research poster during the International Association for Food Protection (IAFP) annual meeting in Indianapolis, IN (August 3-6, 2014). Results from this project were shared with fellow food safety researchers as well as members of Columbus Public Health and Ohio Association for Food Protection.The members from Columbus Public Health and OAFP were interested in the research, and recommended publication for IAFP's Food Protection Trends, as information gained from this study would be of great value to the food industry and for the Conference for Food Protection. What do you plan to do during the next reporting period to accomplish the goals? A publication is currently a work-in-progress, and will be submitted to either Journal of Food Protection or Food Protection Trends. Final statistical analyses will be performed by end of November/early December 2014. The final report will be submitted to NIFA no later than December 31, 2014.

    Impacts
    What was accomplished under these goals? Data collection for objectives 1, 2, and 3 are complete. We evaluated manual and mechanical warewashing procedures on ceramic plates inoculated with contaminated cream cheese (Salmonella Typhimurium, Tulane virus [TV], Listeria innocua, and murine norovirus [MNV-1]). Manual warewashing was performed in a 3-compartment sink, with each compartment designated for washing, rinsing, and sanitizing. Each compartment held 28 L of 100 ppm Monsoon detergent at 44 + 0.5°C (wash), 23 + 1°C tap water (rinsing), and sanitizing solution at 22 + 2°C. Sanitizers tested included tap water, 200 ppm chlorine, acidic electrolyzed water (AEW; pH 3.30 + 0.26,248 + 12 ppm chlorine, and an oxidation reduction potential ranging from +1120.1 to +1173.2 mV ), neutral electrolyzed water (NEW; pH 7.06 + 0.06, 199 + 1 ppm chlorine, and an ORP ranging from +873.2 to +882.3 mV), and basic electrolyzed water (BEW; pH 11.75 + 0.03, ORP -841.7 to -884.7 mV). 3 g of inoculated cream cheese were pasted on the surface of sterile ceramic plates and allowed to air-dry for 1 hr. After drying, plates were washed in the washing compartment with a sponge attached to a spring-loaded device to deliver an average force of 0.8 + 0.22 kg. Plates were washed for 30 sec, using 15 clockwise and 15 counterclockwise strokes. After washing, plates were immersed in the rinsing compartment for 10 sec. After rinsing, plates were immersed in the sanitizing compartment for 30 sec. Plates were air-dried for 1 hr. Mechanical warewashing was performed in a Hobart LxiC Dishwasher. The dishwasher tank held approximately 11.4 L of water. 3,000 ppm of Ecotemp Ultra Klene detergent was used to wash the plates. During the wash cycle, water (49°C) and detergent were sprayed onto the plates for 76.5 seconds at 138 kPa. After wash, the rinse/sanitize cycle sprayed sanitizing solution for 10 seconds. Sanitizers tested included tap water (control) and 208 + 8 ppm of chlorine. Unfortunately, due to the design of the dishwasher, we were unable to successfully incorporate the electrolyzed waters into the mechanical warewashing procedures. Microbial enumeration was performed by swabbing the surface of the plates with2 sterile swabs moistened with phosphate buffered saline (PBS). Swabs were vortexed in 2 ml of PBS, serially diluted, and applied to tryptic soy agar (TSA, non-selective medium) andselective agars(XLD, a selective medium for Salmonella; MOX, a selective medium for Listeria) pour plates, or to viral plaque assays (6-well plates seeded with LLC-MK2 cells for TV; RAW 264.7 cells for MNV). Bacterial pour plates were incubated at 37°C for 48 hours, while viral plaque assays were incubated at 37°C + 5% CO2for 72 hours. Experiments were replicated three times. For manual warewashing, Salmonella was appeared to be the most susceptible to washing and sanitization out of all the test organisms. Using tap water, 200 ppm of chlorine, or AEW provided a < 5 log reduction of Salmonella populations on the contaminated plates. The NEW and BEW sanitizers were the most effective, providing a 5.7 to 6.9 log reduction of the bacteria on both TSA and XLD. Listeria was more resistant to the manual warewashing procedures than Salmonella (3.4 to 4.7 log reduction for all sanitizer types). All 5 of the sanitizers failed to provide a 5 log reduction of the bacteria. Both foodborne virus surrogates were also resistant to washing and sanitization. All 5 sanitizers only provided a 3.3 to 4.2 log reduction of TV. For MNV, only BEW produced a 5.1 log reduction of the virus, however virus was still present on the plates. Tap water, 200 ppm chlorine, AEW, and NEW only produced a 4.1 to 4.3 log reduction of MNV. For mechanical washing, Salmonella was again the most susceptible organism. Washing and sanitizing with tap water provided a 6.7 log reduction of the bacteria, while 200 ppm chlorine produced a > 7 log reduction. However, the two sanitizers tested do not appear to be significantly different from each other. Tap water and chlorine sanitization only provided a 4.5 to 4.9 log reduction of Listeria. For the viruses, TV was resistant to washing and sanitization, producing only a 4.1 to 4.2 log reduction when using tap water or 200 ppm chlorine, respectively. MNV experienced a 5.1 log reduction in titer after washing and sanitization with tap water and 200 ppm chlorine. When comparing bacterial populations recovered from warewashing/sanitization plated on nonselective and selective agars, there was a difference of 0.5 to 1 log reduction of Salmonella and a < 0.5 log reduction of Listeria on the plates. This indicates that warewashing and sanitization causes sublethal injury to the bacteria, with injured populations being unable to recover on XLD or MOX agars. In general, the results generated from this study indicated that manual washing and sanitization procedures were effective against Salmonella, but were ineffective against Listeria, TV,and MNV. The use of tap water, chlorine, AEW, and NEW as sanitizers did not produce a > 5 log reduction of the resistant microorganisms. BEW, which provided the highest log reduction for all organisms, may not be sufficient for use as an alternative sanitizer because it acts as more of a surfactant (rather than microbicidal) and left a residue on the plates after drying. Mechanical warewashing and sanitization procedures produced higher log reductions of the organisms, but again, Listeria, TV, and MNV proved to be resistant to the process. The higher log reductions observed with mechanical warewashing may be due to the use of higher water temperature (43°C for manual vs. 49°C for mechanical) as well as the application of a pressurized water spray. Even though washing and sanitization (tap water and 200 ppm chlorine) produced a 5.1 log reduction of MNV, the presence of both MNV and TV on plates after washing is still a safety concern. The human norovirus infectious dose is as low as 10 virus particles required to cause illness. Although the human norovirus is currently noncultivable in the laboratory, the use of surrogates such as MNV or TV may give insight to how the human strain would survive on contaminated tableware after washing or sanitization. Based on the results of this study, changes to the Food Code may be required in order to enhance proper cleaning and sanitization of tableware in food establishments, as well as address the issue of foodborne viruses.

    Publications


      Progress 08/15/12 to 08/14/13

      Outputs
      Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Objective 1: Continue manual warewashing studies with Listeria innocua, Escherichia coli K12, and murine norovirus 1 (MNV-1) Manual warewashing studies will also include stainless steel forks (contaminated with 0.5 g cream cheese) and drinking glasses (contaminated with 0.5 ml of contaminated milk) Mechanical dishwashing and sanitization studies (with plates, forks, and drinking glasses using the above food soils and organisms) will also be conducted to compare how well the two washing procedures will remove microorganisms from food utensils Objective 3: Continue evaluating the use of AEW and NEW as an alternative sanitizer against bacteria and viruses Attempt to use existing ozone-generators at the OSU Food Science Department to generate ozonated water for use as another alternative sanitizer Objective 4: One to two manuscripts will be prepared for submission to journals such as Applied and Environmental Microbiology, Journal of Food Protection, Food Control, International Journal of Food Microbiology, or Journal of Food Science The project director will also plan to attend conferences to disseminate research findings to peers (academics, industry professionals) via poster or oral presentation at the International Association for Food Protection Annual Meeting (August 3-6, Indianapolis, IN) and/or the Institute of Food Technologists Annual Meeting and Food Expo (June 21-24, New Orleans, LA). Abstracts for these conferences will be submitted in December 2013 or January 2014. The project director will also share their research findings at the Conference for Food Protection Biennial Meeting (May 1-7, Orlando, FL). Objective 5: The project director will provide lectures about the Food Code and their research findings to the Food Regulations class, taught at OSU. Unfortunately, the Food Safety and Public Health and Advanced Food Microbiology 2 courses are not being offered for the upcoming semester. The project director will work with his mentors and department faculty to find alternate courses in which to present these lectures.

      Impacts
      What was accomplished under these goals? Progress has been made under objectives 1, 2 and 3. We evaluated manual warewashing procedures on ceramic plates inoculated with contaminated cream cheese (Salmonella Typhimurium and Tulane virus [TV]). Manual warewashing was performed in a 3-compartment sink, with each compartment designated for washing, rinsing, and sanitizing. Each compartment held 28 L of 100 ppm Monsoon detergent at 44 + 0.5°C (wash), 23 + 1°C tap water (rinsing), and sanitizing solution at 22 + 2°C. Sanitizers tested included tap water, 200 ppm chlorine, acidic electrolyzed water (AEW; pH 3.30 + 0.26, 248 + 12 ppm chlorine, and an oxidation reduction potential ranging from +1120.1 to +1173.2 mV ), and neutral electrolyzed water (NEW; 7.06 + 0.06, 199 + 1 ppm chlorine, and an ORP ranging from +873.2 to +882.3 mV). 3 g of inoculated cream cheese were pasted on the surface of sterile ceramic plates and allowed to air-dry for 1 hr. After drying, plates were washed in the washing compartment with a sponge attached to a spring-loaded device to deliver an average force of 0.8 + 0.22 kg. Plates were washed for 30 sec, using 15 clockwise and 15 counterclockwise strokes. After washing, plates were immersed in the rinsing compartment for 10 sec. After rinsing, plates were immersed in the sanitizing compartment for 30 sec. Plates were air-dried for 1 hr. Microbial enumeration was performed by swabbing the surface of the plates with a sterile swab moistened with phosphate buffered saline (PBS). Swabs were vortexed in 2 ml of PBS, serially diluted, and applied to either tryptic soy agar (TSA, non-selective medium) and xylose lysine deoxycholate agar (XLD, a selective medium) pour plates for Salmonella, or to viral plaque assays (6-well plates seeded with LLC-MK2 cells) for Tulane virus. Bacterial pour plates were incubated at 37°C for 48 hours, while viral plaque assays were incubated at 37°C + 5% CO2 for 72 hours. Experiments were replicated three times. For Salmonella, the mean reduction in bacterial concentration on plates before and after the 1 hr drying period ranged from 0.3 to 0.5 log CFU/ceramic plate. Salmonella populations on plates after drying were 8.93 + 0.23 (TSA) and 8.63 + 0.21 (XLD) log CFU/ceramic plate. Washing, rinsing, and sanitizing with tap water of contaminated plates provided a 4.6 and 5.2 log reduction in Salmonella populations pour plated to TSA and XLD, respectively. The 200 ppm sanitizing treatment was not more effective than tap water, resulting in a 4.5 and 4.9 log reduction in Salmonella on TSA and XLD, respectively. Using AEW as an alternative sanitizer, Salmonella reductions were 4.8 and 5.2 log on TSA and XLD, respectively. NEW appeared to provide the greatest log reductions in Salmonella populations (5.6 log reduction when plated on TSA, 6.2 log reduction on XLD) of all the sanitizers tested thus far. Statistical analyses will be conducted in the future to determine if these differences are significant. These results indicate that warewashing techniques provide a 4.5 or greater log reduction in Salmonella populations on cream cheese contaminated ceramic plates. Of the four sanitizers tested, NEW provided the greatest reduction (5.6 to 6.2 log reduction) in Salmonella populations, while tap water, 200 ppm chlorine, and AEW were less effective. When comparing recovered Salmonella populations on nonselective and selective media, the results suggest that warewashing and sanitizing procedures may also cause injury or damage to the bacterial cells. TV, a human norovirus surrogate, proved to be more resistant to warewashing and sanitization than Salmonella. The mean reduction of viral titer on plates before and after the 1 hr drying period was 0.5 log PFU/ceramic plate. TV populations on plates after drying were 6.59 + 0.27 log PFU/ceramic plate. Washing, rinsing, and sanitizing with tap water provided only a 3.3 log reduction in viral titer. 200 ppm chlorine, AEW, and NEW provided a slightly higher reduction of viral titer (4.0, 3.8, and 3.8 log reductions, respectively) than tap water. The results provided by chlorine, AEW, and NEW do not appear to be significantly different from each other, however this will be determined with future statistical testing. Based on the data obtained, chlorine, AEW, and NEW were better sanitizers than tap water but no one sanitizer stood out amongst the others. Warewashing and sanitization produced a much lower log reduction for TV than for Salmonella, suggesting that viruses are more difficult to remove from contaminated ceramic plates.

      Publications