Source: OKLAHOMA STATE UNIVERSITY submitted to NRP
PRECISION SEEDING SYSTEMS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0229686
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2012
Project End Date
Dec 31, 2016
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
OKLAHOMA STATE UNIVERSITY
(N/A)
STILLWATER,OK 74078
Performing Department
Biosystems & Ag Engineering
Non Technical Summary
One of the great advances in agricultural productivity has been due to the development of sophisticated machines for planting and harvesting. Metering systems for corn planters evolved from simple plate singulation type systems. These planters were operated at relatively low speeds and lower seeding rates than are typically used today thus the number of seeds metered per second was relatively low. Currently corn seed is singulated and metered via mechanical (finger pickup) or pneumatic (vacuum or pressure) systems. Metering systems on today's planters generally meter 12-30 seeds per revolution depending upon the design. At typical planting speeds and seeding rates, the system needs to meter 5-20 seeds per second. The recent focus on improving traditional corn planter performance has been on plant spacing and emergence uniformity. More precise seed placement should improve uniformity of spacing, thus reducing competition. Though seeding equipment has undergone some innovation in recent years, most of it has focused on more precise metering of various seed sizes. However, systems are still dropping the seed from about 18 inches above the seed trench. Dropping the seed from this height results in random seed orientation once finally in the soil. Current OSU research has shown that controlled leaf orientation in corn can lead to increased grain yields. We propose to develop and test a precision planter prototype capable of planting various grades of hybrid corn seed and that will result in consistent across-the-row leaf orientation. When leaves are symmetrically oriented across the row, light interception is increased, plant populations can be increased, and maize grain yields increase.
Animal Health Component
(N/A)
Research Effort Categories
Basic
100%
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4025310202060%
4045310202040%
Goals / Objectives
The goal of this project is to focus applied research efforts on improving plant spacing uniformity and manipulating the plant environment to optimize crop yield. Initially this work will focus on improving plant spacing uniformity with current planters and ultimately strive to design a prototype metering and placement system capable of planting maize seeds in the desired orientation and spacing that result in the desired perpendicular-to-the-row leaf orientation. The specific objectives of this proposal are to: 1) Evaluate the ability of current metering systems to singulate seeds, 2) Determine operational parameters that affect uniformity of plant spacing in the row, and 3) Design, develop and evaluate various prototype metering and placement systems capable of planting maize seeds in the desired orientation and spacing that result in the desired perpendicular-to-the-row leaf orientation.
Project Methods
A test stand will be constructed to evaluate seed singulation metering systems in a controlled setting. The test stand will have a variable speed motor to drive the metering system. An optical sensor will be used to measure the frequency and spacing of seeds being metered. This data, along with meter speed, will be recorded with a data acquisition system and computer. Current state of the art metering systems will be evaluated with different seed sizes and operating conditions. Operating conditions that could be controlled will include rotational speed of the meter and vacuum pressure. Field tests will also be conducted with selected metering systems. We will use a 4-row John Deere 7300 Max Emerge 2 row crop planter with a vacuum metering system on 76 cm row spacing. Various planter attachments will be used to improve seed spacing uniformity and emergence rate. Planter factors could include residue clearing devices, seed firmers, and closing wheels. Operational factors could include speed, down force, and field conditions. The planter will be equipped with a data acquisition system to record speed, vertical acceleration of the row units, and seed tube sensors. While these metering systems are significant improvements over the plate type systems, they are not flawless. There have been recent advances in maize metering systems to make them more forgiving to incorrect vacuum levels. However, they do not address the issue of seed orientation. The first developmental step is to consider all alternatives that would allow placement of the seed in the soil and that delivered the perpendicular-to-the-row leaf orientation. Several concepts to singulate and orient the seed are currently being considered. These concepts may require vacuum systems, mechanical devices, or a combination of the two. Current planting systems singulate the seeds and drop them with precise timing to the soil attempting to obtain uniform plant spacing along the row. Individual seeds are not handled or maintained in any particular spatial orientation, and therefore they have random orientation when encountering the opened soil furrow. Our goal is to maintain a desired direction orientation after the seed has been deposited. This is a challenging six degree-of-freedom rigid body kinematics problem. Based on greenhouse studies we know that we have little to no freedom of orientation error in pitch or yaw. However, we believe that we have 180 degrees of error available in roll. This creates one design constraint for our prototype, but it offers some freedom in that we know we do not have to be perfect in roll angle.

Progress 10/01/12 to 12/31/16

Outputs
Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?Two Planter Research Workshops were conducted. Attendance at each workshopincludedapproximately 30 people representing university research and the agricultural equipment industry. The action items addressed atthese meetings include: 1. Developing educational material for in-cab display terminology. (Draft circulated) 2. Updating or developing a standard for precision seeder testing. (no action) 3. Developing a planter selection aid. (Draft presented) How have the results been disseminated to communities of interest?Meeting/Conferencepresentations Industry presentations What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Goal #1 Previous research has focused either solely on seed metering system performance or on the holistic response of the seeding system. While this project has examined both of these scenarios, it has also considered other elements on precision seeders. One specific study was to develop prediction performance functions and determine the seed releasing characteristics of seed meters based on metering rate and pitch angle at different levels using Response Surface Methodology (RSM). An AGCO White 9000 planter row unit was tested using two seed shapes and associated disks in controlled laboratory conditions. Experiments were designed based on the two-variable Central Composite Design (CCD), one of the RSM designs. Effects of metering rate and row unit pitch (seed tube tilt angle) in their five levels were investigated on performance and seed release characteristics. A video recording system allowed simultaneous recording of rear and side view of seed exiting the seed tube on the row unit. A MATLAB program in combination with image processing algorithms was used to analyze video. The performance indicators investigated were quality of feed index (QFI), multiple and miss indices. Seed release characteristics of interest were side and rear angles and time between seeds. Based on the experimental results QFI values were 99.0% and 100% using flat and round corn seed disks, respectively. The maximum side angle ranged from 33.5º and 48.3º for the flat seed disk and 33.4º to 47.6º for the round seed disk. The maximum rear angle ranged from 5.1º to 15.1º for the flat seed disk and 6.4º to 17.6º for the round seed disk. In addition to experimental results, model equations were also developed to predict QFI, side and rear angles as the function of metering rate and pitch angle. Quality of feed index functions were maximized and the optimum values of metering rate and pitch angle values were found to be 800 seeds min-1 and -2.6º for the flat meter disks. The optimum values for the round meter disks were 409.4 seeds min-1 of metering rate and 0º of pitch angle. In general, the QFI was inversely related to the standard deviations of seed trajectories. When maximum QFI was obtained, standard deviations of seed trajectories were at their minimum values for both flat and round type meters. On the contrary, the standard deviations between seeds were found very high at a minimum QFI value. Goal #2 A 3-point mounted 4-row John Deere 7300 planter was used to plant corn at two locations in Oklahoma with two soil conditions, no-till and strip till, at each location. Each soil condition was treated as an individual experiment and treatments were not compared across these or locations. The experiment was a split-plot design with down force setting (three levels in no-till and four levels in strip till) replicated three times and four randomized ground speeds (4.8, 8.0, 11.2, and 14.4 kph) for each down force pass. The planter was instrumented to measure down force, vertical acceleration, and seed spacing in the seed tube on the two center rows, ground speed, and vertical acceleration of the toolbar. After emergence was complete, 25 plant spacings were measured in each of the two center rows within each plot to determine mean plant spacing, multiples, misses, and spacing variability. The standard deviation in seed spacing in the tube was correlated with the plant spacing standard deviation for three of the five conditions. Ground speed was correlated with seed spacing standard deviation in the seed tube and plant spacing precision for all five seeding conditions. Increased ground speed resulted in less uniform plant stands as measured by the standard deviation, QOF, and precision for both tillage systems. Vertical acceleration of the row unit and tool bar was highly correlated with ground speed thus the ability to isolate its effect on plant spacing was not feasible. The relationship between down force and spacing measurements, whether in the seed tube or plants after emergence, was inconsistent. The force on the gauge wheels, and thus the down force setting, had little impact on plant spacing variability in no-till and no impact in the strip till system. Improving metering system performance will only improve plant spacing uniformity to a point. More effort needs to focus on placing the seed in the soil after it is metered. Goal #3 Research studies have shown opportunities for increased corn yield by orienting seeds during planting. Corn seed that is properly oriented results in leaves that grow into the row middles, which improves light interception and reduces competition. This research focused on two concepts for mechanically placing oriented corn seed. A planter was built based on the concept of orienting the seed perpendicular to the row and lying flat. While laboratory tests indicated planter performance was acceptable, extensive field tests during 2013 found otherwise. Thus a second concept was considered whereas the seed was placed tip down, parallel to the row. This concept was evaluated in 2014 by hand planting seed within different tolerances to determine design requirements for a mechanical planter. Analyzing leaf angle distributions, relative to the seed angle at planting, from this study confirms that leave azimuth can be controlled to some degree by controlling seed angle. These results indicate that a mechanical planter that is capable of controlling the yaw angle within +/-30 degrees would be acceptable. While this study focused on yaw tolerances for seed angle, previous research found that pitch tolerances may be similar to the yaw tolerances found here. However, further research should be conducted to determine tolerances for pitch angles of the seed.

Publications

  • Type: Journal Articles Status: Accepted Year Published: 2016 Citation: Torres, G.M., A.A. Koller, R.K. Taylor, and W.R. Raun. 2016. Seed-oriented planting improves light interception, radiation use efficiency and grain yield of Maize (Zea mays L.). J. Exp. Agric. 1:1-16.
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2015 Citation: Taylor, R.K., A. Koller, A. Schlegel, W. Porter, I. Ciampitti, and C. Godsey. 2015. Designing a precision planter to place oriented corn seeds. Proc. 73rd Int. Conf. on Ag Eng. LAND TECHNIK AgEng 2015, Hannover, Germany.


Progress 10/01/14 to 09/30/15

Outputs
Target Audience:During the reporting period, this project reached farmers, researchers, and ag equipment industry engineers. Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided?A Planter Research Workshop was held in Stillwater, OK. This workshop was attended by approximately 30 people representing university research and the agricultural equipment industry.The action items resulting from this meeting include: Developing educational material for in-cab display terminology. Updating or developing a standard for precision seeder testing. Developing a planter selection aid. How have the results been disseminated to communities of interest?Information and results were discussed at multiple national and regoinal meetings during the reporting period. What do you plan to do during the next reporting period to accomplish the goals?We are seeking funding to further our design concepts for a seed orienting corn planter.

Impacts
What was accomplished under these goals? A study was conductedto develop prediction performance functions and determine the seed releasing characteristics of seed meters based on metering rate and pitch angle at different levels using Response Surface Methodology (RSM). An AGCO White 9000 planter row unit was tested using two seed shapes and associated disks in controlled laboratory conditions. Experiments were designed based on the two-variable Central Composite Design (CCD), one of the RSM designs. Effects of metering rate and row unit pitch (seed tube tilt angle) in their five levels were investigated on performance and seed release characteristics. A video recording system allowed simultaneous recording of rear and side view of seed exiting the seed tube on the row unit. A MATLAB program in combination with image processing algorithms was used to analyze video. The performance indicators investigated were quality of feed index (QFI), multiple and miss indices. Seed release characteristics of interest were side and rear angles and time between seeds. Based on the experimental results QFI values were found 99.0% (max) and 100% (max) for using flat and round corn seed disks, respectively. The maximum side angle ranged from 0.585 rad (33.5º) and 0.844 rad (48.4º) for the flat seed disk and 0.583 rad (33.4º) to 0.83 rad (47.6º) for the round seed disk. The maximum rear angle ranged from 0.089 rad (5.1º) to 0.264 rad (15.1º) for the flat seed disk and 0.112 rad (6.4º) to 0.308 rad (17.6º) for the round seed disk. In addition to experimental results, model equations were also developed to predict QFI, side and rear angles as the function of metering rate and pitch angle. Quality of feed index functions were maximized and the optimum values of metering rate and pitch angle values were found 800 seeds min-1 and -2.6º for the flat meter. The optimum values for round meter were 409.4 seeds min-1 and 0º. A 3-point mounted 4-row John Deere 7300 planter was used to plant corn at two locations in Oklahoma with two soil conditions, no-till and strip till, at each location. Each soil condition was treated as an individual experiment and treatments were not compared across these or locations. The experiment was a split-plot design with down force setting (three levels in no-till and four levels in strip till) replicated three times and four randomized ground speeds (4.8, 8.0, 11.2, and 14.4 kph) for each down force pass. The planter was instrumented to measure down force, vertical acceleration, and seed spacing in the seed tube on the two center rows, ground speed, and vertical acceleration of the toolbar. After emergence was complete, 25 plant spacings were measured in each of the two center rows within each plot to determine mean plant spacing, multiples, misses, and spacing variability. The standard deviation in seed spacing in the tube was correlated with the plant spacing standard deviation for three of the five conditions. Ground speed was correlated with seed spacing standard deviation in the seed tube and plant spacing precision for all five seeding conditions. The relationship between down force and spacing measurements, whether in the seed tube or plants after emergence, was inconsistent.

Publications

  • Type: Journal Articles Status: Accepted Year Published: 2015 Citation: Koller, A.A., G.M. Torres, M.D. Buser, R.K. Taylor, W.R. Raun and P.R. Weckler. 2015. Statistical model for the relationship between maize kernel orientation and seed leaf azimuth. J. Exp. Agric. (doi:10.1017/S0014479715000149).
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2015 Citation: Yazgi, A., R.K. Taylor, H. Navid and R. Kochenower. 2015. Isolating corn plant spacing variability. ASABE Meeting Paper No. 152115668. St. Joseph, MI:ASABE.
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2015 Citation: Yazgi, A., R.K. Taylor, H. Navid and P.R. Weckler. 2015. Performance modeling and seed releasing characteristics of a corn planter metering unit using response surface methodology. ASABE Meeting Paper No. 152184161. St. Joseph, MI:ASABE.
  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2015 Citation: Taylor, R.K., A. Koller, A. Yazgi, I. Ciampitti, A. Schlegel, C. Godsey, and H. Navid. 2015. Evaluation of corn seed orientation. ASABE Meeting Paper No. 152134331. St. Joseph, MI:ASABE.


Progress 10/01/13 to 09/30/14

Outputs
Target Audience: Agricultural Producers Agricultural Equipment Manufacturers Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Conference calls with industry Meeting presentations What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Corn was planted in 2014 at four locations (Tribune, KS; Manhattan, KS; Eckley, CO; and Stillwater, OK). The experiment was a 3x3 full factorial with three replications. The factors were seeding rate and seed angle distribution. The seeding rates were based off a base rate (35000 seeds per acre). The three rates were: base rate -40%, base rate -20%, and base rate. The seed angle was relative to the row direction. The three seed orientation distributions were completely random (+/- 90 degrees), +/- 30 degrees, and aligned at 0 degrees. The orientation of each seed was randomized within the constraints of these three distributions. All seeds were planted with the tip pointing down. Plots were four rows wide with all four rows planted to the same treatment. Plot length varied with the seeding rate so that we had 15 plants (plus a border) in each row. This will provide 30 plants per plot for analysis. Plots were checked daily after planting and the emergence of each plant recorded. Photographs were taken of the 30 plants in each plot when all seed leaves were visible to assess leaf orientation. The location of each plant was measured and each plant was hand harvested to determine plant yield. Final grain number and seed weight were also determined from the tagged plants.

Publications

  • Type: Journal Articles Status: Accepted Year Published: 2014 Citation: Koller, A.A., Y. Wan, E. Miller, P.R. Weckler, and R.K. Taylor. 2014. Test method for precision seed singulation systems. Trans. ASABE. 57(5): 1283-1290.
  • Type: Journal Articles Status: Accepted Year Published: 2014 Citation: Taylor, R.K., S.A. Staggenborg, C.B. Godsey, A.J. Schlegel, and R.D. Kochenower. 2014. A method to evaluate seeder performance. Journal of Agricultural Engineering 1(1)38:42.


Progress 10/01/12 to 09/30/13

Outputs
Target Audience: Nothing Reported Changes/Problems: The current design was abandonded. More effort will be placed on new designs. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Meeting presentations Industry presentations What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? Corn was planted in 2013 at three locations (Tribune, KS; Goodwell, OK; and Stillwater, OK) and two seeding rates at each location (Table 1). The higher seeding rate is the typical recommended rate for irrigated corn in each area. The lower seeding rate is 20 percent less than the typical rate. Flat and round seed (Pioneer 1395) were planted at all locations with the thought being the flat seed would be oriented and the round would not. Treatments were replicated four times. The planter developed at OSU was used to plant trials and a planter provided by AGCO was used with two different closing systems. One closing system was the standard system (STD) and the second was a new alternative closing system (ACS). Corn was planted at Tribune on April 16, 2013 into a tilled seedbed. Corn was planted at Goodwell on April 22, 2013 into strip tilled conditions. Finally corn was planted in Stillwater on May 13, 2013 into a tilled seedbed. Production practices (fertility and weed control) at each site were typical for the region. All sites were irrigated. Each plot was 10 feet wide (4-30 inch rows) and 30 feet long. The AGCO planter was used to plant the outside two rows for treatments 1-4. The meter drive was disengaged for the center two rows but they were still leaving a furrow. The OSU planter then planted each of the center two rows by following the path created by the AGCO furrow opener. Only 2 rows of the AGCO alternative closing system were available, so they were mounted in the center. Again the outer rows were planted with the standard AGCO row units. All four rows for treatments, 6, 8, and 10 were planted with the standard AGCO planter.

Publications

  • Type: Conference Papers and Presentations Status: Accepted Year Published: 2013 Citation: Koller, A.A., R.K. Taylor, W.R. Raun, P.R. Weckler and M.D. Buser. 2013. Design, performance prediction, and validation of a seed orienting corn planter. ASABE Meeting Paper No. 131620580. St. Joseph, MI:ASABE.