Source: TRELLIS GROWING SYSTEMS, LLC submitted to
MODULAR SHADING STRUCTURE FOR HIGH VALUE FRUITS AND VEGETABLES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0225739
Grant No.
2011-33610-30469
Cumulative Award Amt.
(N/A)
Proposal No.
2011-00104
Multistate No.
(N/A)
Project Start Date
Aug 1, 2011
Project End Date
Dec 31, 2012
Grant Year
2011
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
TRELLIS GROWING SYSTEMS, LLC
2427 S HADLEY RD
FORT WAYNE,IN 46804
Performing Department
(N/A)
Non Technical Summary
Shading vegetables and fruits can reduce temperatures resulting in improved fruit set, increase fruit size and quality, and reduce water consumption. Shading materials for reducing light intensity or transmission have been used extensively in the nursery industry as well as with large commercial growers of high value fruits and vegetables for many years. The physiological processes of plants have been shown to be altered using some more recent colored shade netting technology developed by companies such as Polysack. These engineered filaments in the netting can selectively allow only blue, green, or red light to reach the plants. Research conducted by the Institute of Plant Sciences, ARO, The Volcani Center, Bet-Dagan, Israel measured the performance of photo-selective nettings and improved performance of horticultural crops. Dr. Fumiomi Takeda, USDA-ARS, Kearneysville, WV, showed that photo-selective nets dramatically altered the flower initiation time in strawberry plants such that the need for detaching flowers can be eliminated in strawberry nursery fields or fruit harvest can be targeted for peak price periods. Photo-selective shade nets with differential light scattering properties and altered proportions of red to far-red light ratios offer a non-chemical means of growth control in horticultural crops. The shade netting material is relatively inexpensive but the cost of the shade structure frame, hardware and installation is high. The significant initial investment required in the system has limited the expansion of engineered shading structures into the commercial sector, especially smaller local produce operations. The objective of this Phase I SBIR proposal is to develop a universal modular shading structure system. This system must be economical, easy to install and produce a healthy return on investment for the grower. The team will use the latest in manufacturing technology to design fiber reinforced components that meet the requirements of organic growing and innovative methods to manufacture low cost components that can be easily configured to create the variety of different layouts, easily installed in the ground and quickly disassembled and moved to a different location on the farm. This SBIR Phase I will include collaboration on shade structure design and requirements. Fabricating prototypes, laboratory testing of posts for load and stress limitations, measure light intensity, percent light transmission, and light quality (measuring wavelength) to determine optimum distances of netting from plants, evaluating the adaptability of new designs for high value fruits and vegetable production, data collection and analysis, and preparation of a final report. The long term goal is to develop a shade structure system that can be economically produced, easily distributed to growers throughout the industry, and versatile in design for different applications in production of high value fruits and vegetables.
Animal Health Component
30%
Research Effort Categories
Basic
60%
Applied
30%
Developmental
10%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
2055399202080%
4011129116020%
Goals / Objectives
The objective of this SBIR proposal is to develop a universal modular structure shading system (MoSS) and corresponding hardware which is capable of accepting standard sizes of shade netting produced by major manufactures. In this scenario, modular refers to a system that is easy to install with no heavy equipment required and economical with a healthy return on investment for the grower. In this SBIR project, TGS will use the latest in manufacturing technology to design fiber reinforced components that meet the requirements of organic growing (as it avoids the use of pressure-treated posts) and innovative methods to manufacture low cost components that can be easily configured to create the variety of different layouts, easily installed in the ground and quickly disassembled and moved to a different location on the farm. The MoSS system will be competitive in conventional and organic production, as the expected life span of products produced from fiber reinforced components exceeds 30 years. Further, the system's portable nature will allow it to be moved to new fields when fruit plantings play out reducing the number of total acres each farm must fit with shade structure. Major milestones include: 7.1) Study a variety of shading applications to better understand the growers' specific needs in shading different high value crops 7.2) Determine wind resistance of different percentage of shade netting (No wind pressure data currently available from netting manufacturers) 7.3) Design a shade structure capable of withstanding sustained winds >60 mph with 50 percent shade netting and sustained winds >80 mph with 30 percent shade netting 7.4) Define load requirements of support posts and select profile shape and dimensions 7.5) Define load requirements of ground anchor and develop prototype design 7.6) Design a universal support post cap 7.7) Build and erect prototype shade structures 7.8) Evaluate performance of prototype shade structures 7.9) Evaluate strawberry transplants and blueberries grown in prototype shade structures 7.10) Evaluate ease of disassembling shade structure 7.11) Collect and analyze data 7.12) Complete review and analysis of component performance 7.13) Complete cost estimates 7.14) Complete final report The goal of this SBIR project is to develop a MoSS with a family of components that can be economically manufactured, configured to specific requirements, and distributed directly to the growers of high value produce.
Project Methods
Trellis Growing Systems LLC focuses on partnering with academia and research organizations to gain new knowledge and develop strategies, systems, and technologies that contribute to greater cropping efficiency, productivity, quality, marketability, and crop protection. It is anticipated that from this research we will have improved crop production systems for high value fruits and vegetables suitable for niche markets. Development of new technologies will provide new opportunities for U.S. produce growers and useful tools and information to mitigate risks related to extreme growing conditions. Completion of Phase I research will provide Trellis with the technical feasibility of the MoSS concept and set the foundation required for Phase II research and development and move toward commercialization. In Phase II, Trellis Growing Systems LLC will solicit input on the MoSS product design and extended market applications from both growers and researchers, including the following. Tanglewood Berry Farm will evaluate shade structure requirements and design for covering large plantings of raspberries and blackberries. High temperatures with too much sun can reduce bloom set and damage fruit. These inputs will help insure the development of a modular shading system which can be utilized in a variety of commercial applications. UC, Kearney Research Station (Parlier, California) will consider the shade structure for use with high value vegetable varieties such as cucumbers, peppers, and lettuce. Dr.Gerard Krewer (Woodbine, Georgia) will evaluate the structure design and requirements of MoSS for low chill, almost evergreen blueberry cultivars, grown in Florida and southern Georgia. Specifically, the team will look at three potential applications of the shade structure in blueberry cultivation: a) Promotion of winter chilling to achieve good fruiting of blueberries in the subtropics. Progressive growers want alternative, non-chemical methods to provide sufficient chill hours under subtropical growing conditions; b) Reduction in soft fruit at harvest as air temperatures of 95F with fruit temperature of over 100F are often seen at harvest, resulting in soft fruit on many cultivars, cause a high cullage rate or rejection of the fruit at the packing shed; and c) Bird control as migratory birds are very difficult to control in early ripening blueberries. The shading will be in place during the winter to enhance chilling, retracted in early spring and then slid back over the bushes for heat and bird control. After harvest, it will be fully retracted or moved to another field. USDA-ARS (Kearneysville, West Virginia) will evaluate and test the prototype MoSS design for the production of strawberry transplants that do not flower and reducing white drupe formation in some blackberry cultivars. The primary objective of this Phase I research and development effort is to prove the feasibility of a novel MoSS and hardware system that can be configured to the growers specific needs with common parts, be portable, easily erected and taken down for relocation, facilitate the growing of most high value fruits and vegetables, and be economical to produce and distribute.

Progress 08/01/11 to 12/31/12

Outputs
OUTPUTS: The primary objective of this Phase I research and development effort was to prove the feasibility of a novel MoSS (Modular Shade Structure) and hardware system that can be configured to the growers specific needs with common parts, be portable, easily erected and taken down for relocation, facilitate the growing of most high value fruits and vegetables, and be economical to produce and distribute. Also, to study the effect of shading to mitigate sun damage and improve plant growth of high value fruits and vegetables. Also, study the addition of shading to increase winter chilling hours for blueberries in the more southern growing climates. TGS supplied One shade structure 48 feet x 216 feet x 8 feet high and one 12 feet x 96 feet x 8 feet high were shipped to Tanglewood Berry Farm (Fort Wayne, IN), one shade structure 32 feet x 200 feet x 8 feet high shipped to UC KRS (Parlier, CA), one shade structure 44 feet x 80 feet x 8 feet high to Harriet's Bluff Organic Berry Farm, (Woodbine, GA), and one shade structure 50 feet x 200 feet x 8 feet high shipped to Clear Springs Blueberry Farm, (Winter Haven, FL), for field trials in Florida. University of California Cooperative Extension Kearney Research and Extension Center, Parlier, California: The objective of this study was to evaluate the effect of the modular shade structure on sunburn of pepper fruit. Outreach/ Education: Growers were invited to participate and tour modular shade trials atthe annual Specialty Crops Field Day and Meeting on October 25 at the Kearney Research and Extension Center in Parlier, California. Growers showed interest in the potential of shade technologies for various crops and marketing strategies. USDA-ARS (Kearneysville, West Virginia): For Phase I study, shade structures were erected over portions of a row planted with Apache blackberry. Photosynthetically active radiation (PAR) measurements of plant canopy in the open and under shade were taken. Transplants of some short-day strawberry cultivars started as plug plants in early July have the capacity to flower and fruit in the fall and the following spring, enabling growers in the mid-Atlantic coast region to harvest strawberries twice (fall and spring) within one year from a single planting. Crosses were made with Strawberry Festival, Chandler, and Sweet Charlie plants as parents. Several selections flowered as early as 15 September in 2012. Small shade structures were constructed and draped with colored net to determine if changes in light quality would affect plants ability to produce flowers in out-of-season. The shade structures constructed for use in the field and for smaller applications in the greenhouse were simple to construct and install. Gerard Krewer - Harriet's Bluff Organic Berry Farm: Two shade structures about one quarter acre each were established in commercial blueberry farms in Georgia and Florida to study the effect of shading on southern highbush blueberry production. The Georgia site had an uncovered control, 40% shade and 60% shade. The Clear Springs, Florida site had an uncovered control and 60% shade. PARTICIPANTS: Fumi Takeda, PhD (Co/PI Phase II) Research Horticulturist and Lead Scientist Appalachian Fruit Research Station United States Department of Agriculture Agricultural Research Service Kearneysville, WV 25430 Gerard Krewer Harriett's Bluff Organic Blueberry Farm 5500 Mary Drive Woodbine, GA 31569 Jerry Branstrator (Co/PI Phase II) Trellis Growing Systems LLC 2427 S. Hadley Rd. Fort Wayne, IN 46804 Richard Barnes (PD Phase II) Trellis Growing Systems LLC 2427 S. Hadley Rd. Fort Wayne, IN 46804 Jack Green Clear Springs Blueberry Farm 6105 Spirit Lake Rd. Winter Haven, FL 33880 Manuel Jimenez University of California Kearney Research Center 9240 S. Riverbend Ave. Parlier, CA 93648 Camille Cupa Tanglewood Berry Farm Fort Wayne, IN 46804 TARGET AUDIENCES: Not relevant to this project. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
At Trellis Growing Systems, Fort Wayne, Indiana: The TGS shade structure prototypes proved to be easy to install, strong, and reasonably easy to manage the shade fabric covering and uncovering. University of California Cooperative Extension Kearney Research and Extension Center, Parlier, California: In summary, the study indicates that shading reduces sunburn and increases marketable yields. Although the shade treatment significantly reduced sunburn in bell peppers, it appears that chili peppers were more tolerant to light exposure. USDA-ARS (Kearneysville, West Virginia): From mid-morning to late afternoon, the skin temperatures of shaded fruit were as much as 20 degrees F lower than those of fruit exposed to direct sunlight. Measurements indicated that the shade fabric reduced solar radiation level by 50%. The light quality measurements with a photometer indicated that light levels were evenly reduced the entire visible light wavelength from the blue to red spectrum. This research showed that strawberry plants can initiate flower buds under conditions normally not favorable for FBI, e.g. 16 h photoperiod and T>22 degree C. Also, immature leaves in the bud or tissues that have just emerged from the crown were shown to be capable of perceiving light cues to evoke the apical meristem to become reproductive. Photo-selective nets over strawberry transplants blocked the light signal that initiates flowering until the netting was removed. This technique was useful for extending the bloom and for producing strawberries in later season. Environmental manipulations are useful for delaying or promoting the time to flowering. Cultural techniques such as shading plants are useful for optimizing crop productivity and quality. The modular design feature of the shade structure manufactured by Trellis Growing Systems, Inc. appears to be more functional and durable than those built in-house by ARS personnel. Gerard Krewer - Harriet's Bluff Organic Berry Farm: . On sunny days in winter, twig and flower bud temperature was about 10 degrees F cooler under the 60% shade at Clear Springs, Florida. Shading increased emerging new leaves from 8% to 32% with Jewel and 66% to 90% with Primadonna. Both 40% and 60% shading greatly increased percentage of fruit set after two hard freeze events. Clear Springs is a high wind environment and the TGS shade system has survived many wind storms without damage. Unlike normal rigid shading, the system flexes and wind rolls over the shade like waves on the surface of the ocean. The shade is relatively easy to retract or reinstall with a small crew of workers.

Publications

  • No publications reported this period