Source: VERIS TECHNOLOGIES, INC. submitted to NRP
AUTOMATED, IN-FIELD MEASUREMENT SYSTEM FOR SOIL NITRATE AND OTHER PROPERTIES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0222758
Grant No.
2010-33610-21502
Cumulative Award Amt.
$356,550.00
Proposal No.
2010-02595
Multistate No.
(N/A)
Project Start Date
Sep 1, 2010
Project End Date
Aug 31, 2015
Grant Year
2010
Program Code
[8.4]- Air, Water and Soils
Recipient Organization
VERIS TECHNOLOGIES, INC.
601 N. BROADWAY
SALINA,KS 67401
Performing Department
(N/A)
Non Technical Summary
Nitrogen affects proteins, enzymes and metabolic processes and is essential for crop growth. While annual usage varies based on world economic conditions, approximately 80,000,000 metric tons of fertilizer N are applied annually in the world, of which more than 10,000,000 tons are applied annually in the United States. If crops don?t have an adequate supply of nitrogen, significant yield losses can occur. Consequently, growers typically apply an extra margin of fertilizer as insurance against possible yield reduction from under-application. Excessive nitrogen applications create a number of problems. First, excess nitrogen rates can contaminate water resources. Nitrogen lost from Midwest farm fields is a leading cause of the hypoxia zone in the Gulf of Mexico. Second, wasted nitrogen can cause a significant reduction in profitability, well beyond the cost of the wasted nitrogen. On crops like potatoes and sugar beets, excess nitrogen can cause a reduction in crop quality. Third, there is a negative impact to our atmosphere from applying nitrogen that is not consumed by the crop. Unused nitrogen enters the atmosphere as a potent greenhouse gas. As US farm policy becomes increasingly based on soil and water-quality initiatives, individual farm sustainability may be affected by a farmer?s ability to maintain production levels under closer scrutiny, and even mandates on the amount of fertilizer used. For each of these factors, improvements in managing nitrogen properly will increase the sustainability of their agro-economic production systems. These improvements include accurate assessments of available nitrogen already in the soil. Current approaches employ conventional soil sampling and lab analysis. Sampling depths required for nitrate are relatively deep. As a result, nitrate sampling is laborious, time-consuming, and expensive. Because the samples must be submitted to a testing lab for analysis, the delay in receiving results is a major problem for growers needing to apply fertilizer immediately. As a result of these and other obstacles, many fields that would benefit from improved nitrogen management are not sampled at all, or not sampled with the density required for accurate variable rate prescriptions. The Veris Technologies Automated Soil Measurement System will collect and analyze nitrate and other soil properties to a depth of 24? rapidly, accurately, and economically. The System will perform the measurements automatically, with no action required by the operator. Based on typical zone sampling for nitrate, this system will have a daily capacity of several hundred acres, and will be able to perform these measurements for a competitive price versus conventional sampling and lab analyses. This will offer growers major improvements in fertilizer management, reducing sampling cost, shortening turnaround time for soil test information, increasing precision of site-specific fertilizer applications.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1020110206150%
4025310202050%
Goals / Objectives
Develop and test an Automated, In-Field Soil Measurement system consisting of a soil sampling module and an analysis module for soil nitrate, potassium, and pH. The system will have fully automated operation in order to collect and analyze soil with no additional action from the operator, after process has been initiated. Accuracy goal: RMSE 5 ppm nitrate compared to lab result. Cost per sample goal: $1.00. Customers for a commercial Automated Soil Measurement system include agronomic and crop consultants, fertilizer suppliers, and large growers. The system will be configured differently for different markets and field conditions. For example, in the northern plains, soil sampling is often done with a probe mounted inside the pickup cab. In some areas, sampling is done with an ATV. Other deployment methods may include tractor 3-point hitch mounting, and pickup bed mounting. The system will be prototyped as individual soil collection and Soil Analysis Modules comprising a skid-mounted system. The skid may be mounted in the bed of a pickup, attached as a 3-point hitch to a tractor, and would become part of a wheeled cart for pulling behind an ATV. The modules could be separated to allow the soil collection module to be mounted inside a pickup cab, with analysis module mounted elsewhere in the cab. Power for the soil probe will be provided by a gasoline engine powered hydraulic power pack, currently in production at Veris Technologies, unless hydraulics are available on vehicle such as in tractor-mounted configuration. Other items will be powered either by vehicle and supplementary 12V DC system, or by 110 AC generator.
Project Methods
A hydraulic soil probe will be designed and constructed for probing to 24 inch depths. Probe will make use of current Veris probe technology, but scaled down due to shallower sampling needs. A soil compositing/subsampling system will be designed, built and tested, utilizing at least two bins. A method of moving the soil from the compositing bin into the soil analysis module will be designed and constructed. The soil analysis module will prepare the soil for measurement by the soil sensors, calibrate sensors, sense the soil, and clean sensors and measurement components. Testing will be conducted in at least five Major Land Resource Areas (MLRA) representing major cropping areas, including northern plains (ND, SD, MT), central plains (KS, NE, CO), corn belt (IA, IL, IN, OH), mid-south/Delta (AR, MS, LA, AL), east/southeast (GA, SC, NC, VA). The west coast will also be included if possible. Field tests will be conducted on at least 20 fields. Results from Systems will be compared to laboratory analyses of soil samples collected from zones sampled with system. Metrics will include correlation co-efficients and root-mean-square-errors.

Progress 09/01/10 to 08/31/15

Outputs
Target Audience:Due to the confidential and proprietary nature of the research conducted during this project, our company does not seek to disseminate any results that will be available to the public/competitors. The target audience once the product is commercialized will be the public sector research community and commercial agriculture, including growers and their adivsors and input suppliers. Changes/Problems:When the project was initiated the expectation for nitrate sensing was that mobile equipment was needed that would collect and analyze many samples from a field, while the equipment traversed throughout the field. During the course of the project, research conducted by the project team along with new model-based nitrate managementdevelopmentsin the ag input industry led to directional shift in nitrate sampling. The new focus is towards targeted sampling using soil map fusion which effectively identifies areas of suspected nitrate loss. Samples are collected from those areas rather than randomly throughout the field, which reduces the total number of samples needing rapidanalysis. This shift still requires rapid and accurate analysis but doesnt require the equipment to be as mobile.. What opportunities for training and professional development has the project provided? Nothing Reported How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? An Automated Soil Measurement System has been developed and tested extensively in a benchtop application. This is a final pre-productionprototype and could be commercialized with very little additional effort. It is fully automatic, in that after the soil sample has been deposited in the soil chamber, all functions of soil grinding, mixing, measurement, and cleanout require no action from the operator. Graphical user interface software has been developed that performs these functions and records the results. The equipment and the software are 90% ready forcommercial introduction. A special nitrate sensor was developed during the project which addressed some of the main limitations of the system, providing results that met the objectives of 5 ppm RMSE at 1/2 the cost of other nitratesensors. The System has not yet been deployed in the field, however there are no size or power limitations that inherently preclude this deployment.

Publications


    Progress 09/01/10 to 08/31/11

    Outputs
    OUTPUTS: No outputs completed yet. PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: A no-cost extension has been requested and approved for this project.

    Impacts
    Previous: A prototype analysis module has been constructed and utilized in testing several different soil textures containing various levels of nitrate nitrogen. Results show that the sensor is capable of measuring close to the targeted accuracy levels. Additional improvements are anticipated during the remainder of the project. Costs per sample are within the targeted cost range. Preliminary designs of the sampling probe and related system have been completed, and construction of prototypes will begin shortly.These results will guide the project through to completion. Current: additional sensors are being evaluated for improved sensitivity to nitrate; multivariate analysis of related soil sensors show promise for improved estimations of exchangeable potassium. An no-cost extension has been requested and approved.

    Publications

    • No publications reported this period