Source: Rivertop Renewables, Inc submitted to NRP
NEW CONTROLLED RELEASE FERTILIZER SYSTEMS DERIVED FROM BIOMASS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0221858
Grant No.
2010-33610-20905
Cumulative Award Amt.
$90,000.00
Proposal No.
2010-00492
Multistate No.
(N/A)
Project Start Date
Jun 15, 2010
Project End Date
Feb 14, 2011
Grant Year
2010
Program Code
[8.13]- Plant Production and Protection-Engineering
Recipient Organization
Rivertop Renewables, Inc
P.O. Box 8165
Missoula,MO 59807
Performing Department
(N/A)
Non Technical Summary
Studies have shown that up to 70 percent of conventionally applied fertilizer goes unutilized by plants and becomes a contaminant of surface and ground (drinking) water. Fertilizer run-off in surface water leads to oxygen depletion of streams, lakes, and other bodies of water. Without oxygen, the water becomes uninhabitable for fish and other aquatic organisms. In addition to the negative environmental impacts, fertilizer waste through leaching increases farm expenditures for fertilizer materials, labor, and fuel due to the need for multiple applications of fertilizer. As the costs of traditional fertilizers continue to rise and environmental regulations become more stringent, more attention will be directed toward developing efficient fertilizer technology. Cost competitive fertilizer materials with greater efficiency in nutrient delivery would be environmentally and economically advantageous, providing significant savings to American farmers. Controlled-release fertilizers, capable of delivering plant nutrients in a controlled manner over time, are the most promising fertilizer technology. However, controlled-release fertilizers currently command a 3x to 10x premium over traditional fertilizers, making them too expensive for most crop applications. Therefore, new technology is needed to make controlled-release fertilizers cost competitive with conventional fertilization strategies. This Phase I project outlines new controlled-release fertilizer systems which utilize a biodegradable polymer matrix made from renewable resources. The polymers targeted in this project will be derived from xylaric acid which is produced in one chemical oxidation step from xylose (wood sugar), a carbohydrate component of biomass. To demonstrate the feasibility of using xylaric acid-based polyamides as the basis for controlled-release fertilizer systems, this project sets the following objectives a) to optimize a new, low-cost polymerization method for condensing xylaric acid with select commercially-available diamines, b) to develop a protocol for encapsulating conventional fertilizer materials within the xylaric acid-based polyamides, and c) to measure the nutrient release from the polymer encapsulated fertilizers. We expect the results from this project to help bridge the economic gap between conventional and controlled-release fertilizers, making the latter more affordable through the use of a superior polymeric material for encapsulating fertilizer components. At the conclusion of this project we expect to have platform technology for preparing a number of polymer encapsulated fertilizer materials derived from xylaric acid, select diamines, and conventional fertilizers. This will mitigate large expenditures in the fertilization process and curtail environmental impacts associated with conventional fertilizing procedures.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
20552102000100%
Knowledge Area
205 - Plant Management Systems;

Subject Of Investigation
5210 - Fertilizers;

Field Of Science
2000 - Chemistry;
Goals / Objectives
This Phase I project outlines new controlled-release fertilizer systems which utilize a biodegradable polymer matrix made from renewable resources. The polymers targeted in this project will be derived from xylaric acid which is produced in one chemical oxidation step from xylose (wood sugar), a carbohydrate component of biomass. To demonstrate the feasibility of using xylaric acid-based polyamides as the basis for controlled-release fertilizer systems, this project sets the following objectives a) to optimize a new, low-cost polymerization method for condensing xylaric acid with select commercially-available diamines, b) to develop a protocol for encapsulating conventional fertilizer materials within the xylaric acid-based polyamides, and c) to measure the nutrient release from the polymer encapsulated fertilizers. We expect the results from this project to help bridge the economic gap between conventional and controlled-release fertilizers, making the latter more affordable through the use of a superior polymeric material for encapsulating fertilizer components. At the conclusion of this project we expect to have platform technology for preparing a number of polymer encapsulated fertilizer materials derived from xylaric acid, select diamines, and conventional fertilizers. This will mitigate large expenditures in the fertilization process and curtail environmental impacts associated with conventional fertilizing procedures.
Project Methods
Xylose will be oxidized in a one step chemical conversion to give xylaric acid. Xylaric acid and selected diamine will be combined yielding a 1:1 diammonium xylarate salt. Solution-based and solvent-free methods for polymerizing the salts will be examined with focus on creating an efficient and economical way to produce xylaric acid-based polyamides. Next, a method will be developed to encapsulate conventional, water soluble fertilizers within the resulting polyamide products. To determine the optimal polymerization and encapsulation method, nutrient release from the new fertilizer materials will be measured using simple but effective test procedures. First, nutrient release will be measured in water and compared to commercially available controlled release fertilizers. Second, the most promising xylaric acid based materials will be selected, and nutrient release from these materials will be measured in soil samples. Nutrient release will be quantified using a Dionex ion chromatography system.

Progress 06/15/10 to 02/14/11

Outputs
OUTPUTS: This is an early stage project directed toward commercial development of controlled release fertilizer systems that will provide effective amounts of fertilizer nutrients to soil that can be efficiently taken up by plants and not subject to leaching into ground water and eventual runoff into various bodies of water. For such systems to be commercially feasible they have to be much more effective than conventional fertilizers but competitively priced, and be consumed without leaving undesirable residue in the soil. At this stage of the project no outputs such as activities, events, services or products have been generated that reach people. Ultimately, if the project is successful, the products themselves will be the outputs. PARTICIPANTS: Not relevant to this project. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
The purpose of this project was, and continues to be, carrying out applied research directed toward the commercial development of novel, cost effective, environmentally advantageous, controlled release fertilizers systems. Typical commercial controlled release fertilizer materials consist of common fertilizer components coated with polymer resins derived from petrochemicals. These products generally meet the goal of control release of the coated fertilizer components but add significant cost to the product, may not release all the fertilizer in a timely fashion over a growing season, and leave polymer residues in the soil that are slow to degrade. Overall, these products are costly and generally not suitable for large scale field applications. A proof of concept goal of the project during the grant period was to establish that the types of biodegradable polymers described in the grant application could be used to effect the slow release of fertilizer into water. This goal was achieved and the fundamental physical properties of the polymers for use in this regard were established. An added advantage in the use of these polyamides as fertilizer coatings is that they degrade in soil and serve as an additional source of controlled release nitrogen.

Publications

  • No publications reported this period