Source: UTAH STATE UNIVERSITY submitted to NRP
IMPROVEMENT OF THERMAL AND ALTERNATIVE PROCESSES FOR FOODS (NC136)
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0217593
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
NC-1023
Project Start Date
Jan 1, 2009
Project End Date
Sep 30, 2009
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
UTAH STATE UNIVERSITY
(N/A)
LOGAN,UT 84322
Performing Department
Nutrition, Dietetics and Food Sciences
Non Technical Summary
Experiments will be done to evaluate the feasibility of hot (93 degrees C) water cooking and subsequent hot (68 degrees C) water holding of frozen hamburgers as an alternative to grilling in retail food service operations. The hypothesis is that compared to grilling, hot water cooking of frozen hamburgers is more convenient (no need to thaw before cooking), safer (the burger cooks uniformly, ensuring that internal temperature is sufficient to kill all bacteria, without burning the outside), and the cooked burgers are acceptable to consumers from a sensory standpoint.
Animal Health Component
100%
Research Effort Categories
Basic
(N/A)
Applied
100%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
50233201000100%
Goals / Objectives
2. To measure and model process dependent kinetic parameters which affect food quality and safety attributes.
Project Methods
Patties (112g; 5 patties / treatment) will be manually formed with a Hollymatic mold (Park Forest, IL). The control grilled patties (5 / treatment) will be grilled to internal temperatures of 68 degrees C using a Circulon (Hong Kong, ROC) Teflon coated grill set to 163 degrees C. For grilling, the patties will be held for 3 minutes, then flipped every 2 minutes until the desired internal temperature is achieved. Internal temperature during cooking will be measured using a VERSATUFF 396 digital thermometer with micro-needle probe (Atkins Technical, Inc., Gainesville, FL). For hot water cooking, patties will be submersed in a stainless steel container in hot (93 degrees C) water (5 L volume). After cooking, patties will be weighed on a top loading digital scale. One pattie from each treatment will be sliced in half through the horizontal center, covered with plastic film, and then Hunter color (L*, a*, b*) values will be measured within 30 sec. After cooking, pattie thickness and diameter (mm) will be recorded using a micrometer, as an indicator of shrinkage. After cooking and hot water holding, patties from each treatment will be analyzed for moisture, fat, and protein content, using AOAC procedures (weight change after drying, hexane extraction, and Kjeldhal, respectively). Fat oxidation during cooking will be measured by a thiobarbituric acid (TBA) spectrophotometric method, where increased oxidation is measured by increased absorption of the TBA chromogen at 532 nanometers.

Progress 01/01/09 to 09/30/09

Outputs
OUTPUTS: Microbial safety of cooked hamburger can be assured by bringing the internal temperature of patties to 71C. This is a challenge in grilling of thick, home-style or restaurant burgers, because the surface may char before the center reaches the desired temperature. Cooking in hot water is an alternative that efficiently cooks the product without surface charing, but this method is perceived to cause inferior burger texture, flavor, and appearance. Thus, a study was undertaken to improve the hot water cooking method by 1) grill-marking frozen patties to improve appearance, 2) cooking patties at 93C in marinade (0.5% salt and 0.3% caramel color), rather than water, and 3) hot holding patties (60C) in the same marinade to improve flavor and color. In initial studies, hot water cooking resulted in 8 % more weight loss, compared to pan-fried patties, but hot-water cooked patties re-gained moisture during 1-2 hr hot water holding. Not surprisingly, consumer panelists rated freshly cooked patties higher in appearance, flavor, and acceptability than patties held 1-4 hr in hot water or in a steam cabinet at 60 deg. C. A focus group preferred the appearance of grill-marked patties, compared to patties without grill marks. In separate trials, the focus group rated appearance and flavor of patties with 0, 0.5, or 1.0 % added salt to raw meat and water during cooking and holding; and similarly evaluated effects of 0, 0.3, and 0.5% caramel color. The focus group preferred patties mixed with 0.5% sodium chloride before cooking, and then cooked/held in a marinade of 0.5% salt and 0.3% caramel color. A series of consumer panels were then conducted to evaluate the new cooking procedure (grill-marking, cooking and hot holding in marinade), compared to grilled controls, after 1-4 hr holding in marinade or a steam cabinet, respectively. Freshly grilled patties were rates highest, but marinade-cooked patties were acceptable, with panel scores of 6 (like slightly) or higher, for 1-2 hr holding time. Patties cooked in marinade to 71 deg. C can be held in hot (60 deg. C) marinade for up to 2 h and remain palatable. Thus, this method is a safe and effective alternative to grilling for restaurant and food-service operations. PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: Retail restaurants and cafeterias, and the associated government regulatory agencies. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Food safety is paramount for cooking of hamburger in restaurant and food service operations. The center of the patty must reach 71 deg.C to assure destruction of E. coli O157:H7, Salmonella, or other possible contaminating food pathogens. This is difficult to achieve during grilling of thick restaurant-style burgers, without charring the burger surface. This study demonstrates that an alternative cooking method (surface grilling, followed by cooking/holding in hot marinade (0.5% salt, 0.3% caramel color) allows adequate cooking without surfaced charring, and patties remain acceptable to consumers for up to 2 hr hot holding. This, the new cooking method has important advantages of assured food safety, improved consumer acceptance, and the ability to rapidly and safely serve large groups of people in restaurant or food service operations. The cooking marinate is also easy to prepare, and inexpensive.

Publications

  • No publications reported this period