Source: N Y AGRICULTURAL EXPT STATION submitted to NRP
EVALUATION OF NYS GRAPE AND APPLE VARIETIES FOR THE PRODUCTION OF PREMIUM QUALITY VINEGARS BY SURFACE AND SUBMERS TECHNIQUES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0216159
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2008
Project End Date
Sep 30, 2011
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
N Y AGRICULTURAL EXPT STATION
(N/A)
GENEVA,NY 14456
Performing Department
Geneva - Food Science & Technology
Non Technical Summary
New York State is one of the most important fruit growing regions in the United States. Among other commodities, it has a sizeable grape industry and also produces a significant amount of apples. Fruit producers in NYS are under pressure with regards to increasing production costs and national and international competition. In addition, products directly derived from fruit such as pure fruit juices may encounter increased market penetration problems because of the overall intention of consumers to reduce caloric intake. A possible mitigation of these difficulties lies in a shift from producing raw materials, which are increasingly subject to market fluctuations and competition, to derived products of higher value. The production of wines, specifically grape wines, has led to sustained growth in New York State over the last 20 years. However, not all grapes are widely deemed suitable for the production of high quality wines and there is a limited market demand for non-grape fruit wines, too. Internationally, most fruit and grape growing zones are also associated with premium vinegar production, providing further markets for fruit growers. Some examples of traditional vinegar production areas are Jerez in Spain, Modena in Italy, or Dijon in France. While there are various bulk producers of vinegar in the USA, they may be considered qualitatively inferior to imported vinegars, as visible by the number of foreign brands, mostly from Europe. Besides the quality of the raw materials, one of the main reasons is that the equipment generally used in bulk vinegar production worldwide (mostly Frings fermenters) is neither suitable to protect aroma constituents nor color in base wines. In addition, the production of low priced bulk vinegars is not likely to lead to significant additional income for local fruit growers. Taking a further step in the value chain and enabling fruit growers in NYS to produce premium vinegar in small to mid-size processes is likely to constitute an additional source of income and thus support agriculture and rural communities in NYS. The aim of this proposal is to evaluate the suitability of NYS grown apples and grapes (Concord and Niagara) in the production of premium vinegars.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5011110102060%
5011131102030%
5014010110010%
Goals / Objectives
The overall objective of this project is to create the research and technological body of data, which will enable a number of apple/apple cider producers as well as grape/table grape/wine producers to find alternative uses for fruit and to enlarge their product range. We would consider this proposal to be successful if within 1 year after conclusion of this project, half a dozen of apple/apple cider producers and/or grape/table grape/wine have engaged in the production of premium quality and/or monovarietal vinegars, which can be (at least) purchased through existing distribution channels, such as wineries/wine trails. The long term objective (within 5 years after conclusion of this project) is the logical development of New York - with its significant production of high quality sugar rich fruits - as a producer of premium quality vinegars, that are commercialized in local shops as well as in larger supermarkets and outside New York. In the first year, we will identify apple and grape varieties suitable for the production of quality vinegars by double fermentation, i.e. alcoholic fermentation followed by acetification with standard vinification and acetification protocols. Suitable fruit has to fulfill fermentability requirements and have suitable sugar/acid ratios. The fermentation type applied, i.e. surface acetification or submers acetification with aeration, will be considered in determining the suitability of substrates. The final evaluation will involve chemical and sensory analysis. In the second year, the production processes will be optimized in order to achieve high yields, smooth process control and premium quality of vinegars. In this stage, the financial and regulatory circumstances, as well as shelf life issues will be considered. In the third year, the optimized production of vinegars will be brought to small-industrial scale as a prerequisite for application in industry and technology transfer efforts such as presentations and workshops will ensure the efficient communication of the results to industry. Fermentation yeast and acetification bacteria as well as nutrients and the production know-how are present. The analytical equipment and facilities required to follow the fermentation and acetification process (enzyme tests, titrations, HPLC, sensory testing facilities) are equally present in the dept. of the applicants.
Project Methods
Objective 1 will study the sensory and color characteristics of vinegars produced from NYS apple varieties as well as Concord and Niagara grapes by surface acetification. For this, samples of 10 apple varieties as well as Concord and Niagara grapes will be collected locally. The apple varieties will be chosen among those recommended for cider making in North America and representing aromatic as well as acidic varieties. Concord and Niagara grapes will be compared with more neutral Vitis vinifera grape varieties, namely Pinot Noir and Chardonnay. A standard vinification protocol with strong yeast (EC1118) will be applied in the production of a small quantity of wine. Wines will be inoculated with an active Acetobacter spp. vinegar starter for acetification by the surface technique and assessed by a sensory panel. For Objective 2, the performance of several production techniques, namely surface acetification, trickle bed acetification, aerated acetification (sparged as well as Venturi type) will be compared with selected raw materials. It is not the objective to find an "optimum" method, but to compare advantages and inconveniences of the different methods with regards to equipment cost, acetification rates, and effect on sensory quality and color. Objective 3 will consist in comparing the effect of different production techniques on the sensory quality and color of selected vinegars. We will particularly compare must chaptalization techniques and the application of sweet reserve musts to increase flavor intensity and adjust sugar levels in the final vinegar. Objective 4 will consist in making the technology developed available for NYS fruit growers.

Progress 10/01/08 to 09/30/11

Outputs
OUTPUTS: In the first year of this project, we had identified apple and grape varieties suitable for the production of high quality vinegars and fermented and acetified all samples for preliminary quality appreciation. Low acetification rates of 0.1-0.31 % acetic acid per day were reached in static processes. Cellulose formation was observed in some acetifications, particularly those from cider apples. We investigated different method for the quantification of the substrate, ethanol. Considered were ebouillometry, titration with chromate, enzymatic tests, as well as spectrophotometric determination by near infrared spectroscopy. While NIR is used to determine ethanol in the exhaust gas from vinegar plants in industry, the utilization of bench-top NIR meters for the measurement of residual ethanol in liquid vinegar without any pre-treatment had not been investigated yet. We have been able to validate a new method that applies a bench-top NIR spectrophotometer for the determination of ethanol in vinegars. The method work well within the alcohol range 0.05-10% v/v at up to 10% (w/v) acetic acid. The availability of the method has proven crucial for the first submers (i.e. liquid) acetifications, where acetification rates of >1% (w/v) per day have been reached and the prediction of the acetification end-point is essential to prevent over-oxidation. In this final year, we have produced vinegars from the above mentioned vinegars by submers technique and applied the NIR technology developed to follow the substrate ethanol levels to prevent over-oxidation of the vinegars. The submers vinegar production by sparging was significantly faster and led to reduced cellulose film formations. In spite of the latter, acetic acid yields were lower since active aeration led to stripping of ethanol and acetic acid with the exhaust. Another aspect, which may be industrially relevant was the smell caused by aerations. Upon carrying out the sensory analysis of submers and surface vinegars, it was found that those produced by the slow, traditional surface method were more intense in flavor. However, this was predominantly judged significant for aromatic dessert varieties. For aromatically bland apple varieties it was deemed advantageous from a sensory point of view to blend back non-fermented must to the ciders to enhance typicity. This was not needed for cider apples, which preserved typical aromatics throughout the process (Brown Snout, Chisel Jersey, Tremletts Bitter). PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
The major outcomes of this project have been: - Elaboration of a protocol for the successful double (alcoholi and vinegar) fermentation of apple musts - Study of the suitability, the advantages and inconveniences of rapid and slow vinegar making technologies allowing potential producers to make well informed choices - Providing data about the suitability of various apple varieties for the production of vinegars - Validation of a NIR and FT-NIR method for the rapid determination of acetic acid and ethanol in wines and vinegars.

Publications

  • No publications reported this period


Progress 10/01/09 to 09/30/10

Outputs
OUTPUTS: We have successfully acetified two grape and 11 apple varieties using a static surface process and demonstrated that all varieties could be successfully fermented and acetified using the proposed protocol. Preliminary data about the aromatic suitability of apple and grape varieties was obtained. Grape vinegars and those elaborated from cider apples presented a higher concentration of impact odorants and thus appear more suitable for high quality, monovarietal or blended vinegars. Dessert apple vinegars may serve as base vinegars for blends. Process observations, i.e. the formation of significant cellulose films in only some cultures, revealed differences with regards to product characteristics that will be of significance in commercial processes and need to be further studied. In the past reporting period, we have validated an improved ethanol detection method allowing to streamline the production process in small operations. Several submers techniques have been applied successfully for the following upscaling. PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: The direct target audience of this project is the New York State wine industry. However, project results are of interest to the global wine industry as evidenced by invited conference presentations on this topics in Chile, Argentina, Spain and France. The final objective of this project is a reduction in wine acetaldehyde levels, which would lead to reduced utilization of the wine preservative SO2, which can cause adverse effects in sensitive consumers. Accordingly, wine consumers can be regarded as the eventual target audience, as well. PROJECT MODIFICATIONS: Not relevant to this project.

Impacts
In the first year of this project, we have identified apple and grape varieties suitable for the production of high quality vinegars and fermented and acetified all samples for preliminary quality appreciation. We sought input from experts in viticulture and pomology and selected 2 grape and 11 apple varieties for processing based on the recommendations received. These were Niagara and Concord as well as Cortland, Goldrush, Macintosh, Jonagold, Golden Delicious, Ida Red, Mutsu, Brown Snout, Chisel Jersey, Tremletts Bitter and Dabinett for grape and apple varieties, respectively. The grape varieties are non-vinifera cultivars, which are suffering from structural weaknesses of the market and low prices compared to V. vinifera varieties. With regards to the apple varieties, both dessert apples and cider apples, were chosen. Apples were stored in order to achieve starch degradation as suggested. Grapes were used directly. All fruit was destemmed (grapes) or ground (apples) and pressed in order to obtain musts that were clarified before fermentation with a standard yeast strain (DV10, 25 g/hl). Suspended solid levels varied from 9 (Niagara) to 18.6 Brix (Brown Snout). Where applicable, sugar was added to the musts to achieve at least 12.7 Brix in order to reach final acetic acid levels of 6% (v/v). 60 g/hL of diammonium phosphate and 25 g/hl of a yeast nutrient were added to every batch to support alcoholic fermentation. After alcoholic fermentation, wines/ciders were racked once, and kept in carboys with minimal head space and without further additions. The pH values of wines/ciders thus obtained ranged between 3.37 (Niagara) and 4.31 (Brown Snout). Acetification was induced by inoculation of a commercial Acetobacter starter to a water, wine/cider, white vinegar mixture and acetifications were carried out at 30 deg C in static aerobic flask cultures. Acetification rates of 0.1-0.31 % acetic acid per day were reached in this process and all acetifications went to completion. Cellulose formation was observed in some acetifications, particularly those from cider apples. The aromatic evaluation of vinegars corresponded well with wine/cider characteristics and cider apples and Niagara/Concord provided the most aromatic vinegars. Vinegar from cider apples presented slight precipitations, but all final vinegars were clear and bright. In the past reporting period, we have validated a new method to monitor the acetification progress, which is necessary for the greatly increased acetification rates observed in submers processes (>1-2 % acetic acid per day). The method relies on the measurement of residual ethanol using a near infrared analyzer.

Publications

  • No publications reported this period


Progress 10/01/08 to 09/30/09

Outputs
OUTPUTS: We have successfully acetified two grape and 11 apple varieties using a static surface process and demonstrated that all varieties could be successfully fermented and acetified using the proposed protocol. Preliminary data about the aromatic suitability of apple and grape varieties was obtained. Grape vinegars and those elaborated from cider apples presented a higher concentration of impact odorants and thus appear more suitable for high quality, monovarietal or blended vinegars. Dessert apple vinegars may serve as base vinegars for blends. Process observations, i.e. the formation of significant cellulose films in only some cultures, revealed differences with regards to product characteristics that will be of significance in commercial processes and need to be further studied. The remaining project milestones, i.e. acetification up-scaling, consideration of different acetification techniques, as well as product stability, will be critical to present a comprehensive production protocol. PARTICIPANTS: The selection of grape and apple varieties was based on recommendations by Cornell University experts in viticulture (Dr. Tim Martinson) and pomolgy (Dr. Ian Merwin). TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
In the first year of this project, we have identified apple and grape varieties suitable for the production of high quality vinegars and fermented and acetified all samples for preliminary quality appreciation. We sought input from experts in viticulture and pomology and selected 2 grape and 11 apple varieties for processing based on the recommendations received. These were Niagara and Concord as well as Cortland, Goldrush, Macintosh, Jonagold, Golden Delicious, Ida Red, Mutsu, Brown Snout, Chisel Jersey, Tremletts Bitter and Dabinett for grape and apple varieties, respectively. The grape varieties are non-vinifera cultivars, which are suffering from structural weaknesses of the market and low prices compared to V. vinifera varieties. With regards to the apple varieties, both dessert apples and cider apples, were chosen. Apples were stored in order to achieve starch degradation as suggested. Grapes were used directly. All fruit was destemmed (grapes) or ground (apples) and pressed in order to obtain musts that were clarified before fermentation with a standard yeast strain (DV10, 25 g/hl). Suspended solid levels varied from 9 (Niagara) to 18.6 Brix (Brown Snout). Where applicable, sugar was added to the musts to achieve at least 12.7 Brix in order to reach final acetic acid levels of 6% (v/v). 60 g/hL of diammonium phosphate and 25 g/hl of a yeast nutrient were added to every batch to support alcoholic fermentation. After alcoholic fermentation, wines/ciders were racked once, and kept in carboys with minimal head space and without further additions. The pH values of wines/ciders tuhs obtained ranged between 3.37 (Niagara) and 4.31 (Brown Snout). Acetification was induced by inoculation of a commercial Acetobacter starter to a water, wine/cider, white vinegar mixture and acetifications were carried out at 30 deg C in static aerobic flask cultures. Acetification rates of 0.1-0.31 % acetic acid per day were reached in this process and all acetifications went to completion. Cellulose formation was observed in some acetifications, particularly those from cider apples. The aromatic evaluation of vinegars corresponded well with wine/cider characteristics and cider apples and Niagara/Concord provided the most aromatic vinegars. Vinegar from cider apples presented slight precipitations, but all final vinegars were clear and bright.

Publications

  • Mira de Orduna, R. (2008) From wine to Vinegar. Cornell Research in Viticulture and Enology Conference, Ithaca, New York