Source: PENNSYLVANIA STATE UNIVERSITY submitted to NRP
IMPACT OF NON-EQUILIBRIUM AND NON-QUIESCENT CONDTIONS ON THE PROCESSING OF BIOPOLYMER MIXTURES
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0211019
Grant No.
2007-35503-18392
Cumulative Award Amt.
(N/A)
Proposal No.
2007-02656
Multistate No.
(N/A)
Project Start Date
Sep 1, 2007
Project End Date
Aug 31, 2011
Grant Year
2007
Program Code
[71.1]- (N/A)
Recipient Organization
PENNSYLVANIA STATE UNIVERSITY
208 MUELLER LABORATORY
UNIVERSITY PARK,PA 16802
Performing Department
FOOD SCIENCE
Non Technical Summary
The global 'texture market' is approximately $3.3 billion. Texture is often the desired product attribute, but often texture is used as an enabler of flavor release. The current industry approach to texturizers is fragmented and un-focused. The opportunity for growth in markets for agricultural commodities is likely to come from specialty polymers or blends with process technology a major factor. Gelatin is the archetype gelling biopolymer. However, from a consumer perspective there are numerous reasons to find gelatin alternatives. Gelatin is derived from collagen-containing animal tissue such as bone or skin creating problems for certain sectors of the population who choose not to ingest products of pigs or beef. Gelatin is desired for its unique gel texture. Unfortunately, carbohydrate hydrocolloids, the most readily available alternatives, usually produce gels that are short-textured and brittle. One exception appears to be iota-carrageenan. Rapid product reformulation in response to consumer demands, e.g. vegetarian softgel calsules, requires a predictive capacity that we currently don't enjoy. This proposal addresses the basic mechanisms of interaction (both segregative and associative) between biopolymers in aqueous media with the goal to predict the impact of non-equilibrium and non-quiescent conditions characteristic of food processes on the development of product properties in blends of food biopolymers to develop novel products in a more efficient manner.
Animal Health Component
10%
Research Effort Categories
Basic
90%
Applied
10%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5015010100050%
5025010100050%
Goals / Objectives
The importance of interaction of macromolecules in the food matrix (e.g., protein-polysaccharide interaction) in controlling structure, texture, stability and flavor delivery in foods, has been known for decades. However, basic mechanisms involved in these interactions and factors modulating these interactions are still unfolding. Shifting emphases on the levels, types and ratios of these macromolecules used in food formulation (e.g., low carbohydrate/net carbohydrate foods) further necessitate the need for understanding of the mechanism of these interactions (USDA 2004). Knowing the effects of thermal treatments and shear on the morphology of mixed biopolymer systems exhibiting combined gelation and phase separation has important general implications for control of microstructure during food processing (Dickinson 2003). Objective 1: Demonstrate gelation and phase separation in the aqueous system of maltodextrin and ι-carrageenan, and the effect that non-quiescent conditions exert on both transition types. Objective 2: Show that different morphological and rheological product characteristics are obtained by varying the kinetics of phase separation relative to gelation. Objective 3: To show that past treatment history can have a (memory) effect on the outcome of subsequent processing. Objective 4: Investigate the extent and origin of the differences in product properties that develop when the order of polymer addition is varied during sample preparation. Objective 5: Determine the influence of compatibilizers on the phase behavior of biopolymer mixtures and the morphology of mixed gels.
Project Methods
Our approach to an improved understanding of the role of non-equilibrium conditions in food processing involves the study ofiota-carrageenan-maltodextrin systems in which pertinent parameters such as shear rate, cooling rate and temperature are varied to influence the final morphological and rheological properties. The major transitions under study are gelation (largely in the case of iota-carrageenan) and phase separation. The phase separation may be induced by either a temperature change, or by the ordering of the polymer molecules as has been observed for gelatin-maltodextrin and gelatin-dextran systems, respectively. The basic plan is as follows: 1. Purify and characterize the polymeric materials. 2. Quantify the properties of the polymers separately. 3. Determine the equilibrium phase diagram. 4. Measure mixed gel properties resulting from varying kinetic (non-equilibrium) regimes. 5. Quantify the effect of non-quiescent conditions (shear flow) on the phase behavior and gel morphology. 6. Measure the impact of thermal and shear history, and order of addition, on mixed gel properties/structure. 7. Investigate a third biopolymeric component for ability to compatibilize the primary biopolymers.

Progress 09/01/07 to 08/31/11

Outputs
OUTPUTS: This project has resulted in two invention disclosures: one for the gel-spinning of carrageenan fibers, and a second for the electro-spinning of pure starch fibers. The results were disseminated at the annual Project Directors' meetings held in conjunction with the Annual Meeting of the Institute of Food Technologists (June 27-28, 2008, New Orleans, LA, July 16-17, 2010, Chicago, IL, and June 10-11, 2011, New Orleans, LA). Results were disseminated at two international conferences, a paper titled "Spherulite formation in kappa-carrageenan dispersions" was presented at the 10th International Hydrocolloids Conference in Shanghai, China held June 20-24, 2010, and a second titled "Fabrication of kappa-carrageenan fibers by wet spinning: addition of iota-carrageenan" was presented at the 4th Delivery of Functionality in Complex Food Systems symposium held in Guelph, Ontario, Canada, August 22, 2011. The results of research were shared locally at a seminar to the Department of Materials Science at Penn State on October 8, 2009. A further presentation is proposed for the 11th International Hydrocolloids Conference to be held at Purdue University, West Lafayette, IN in 2012, and several more manuscripts are in preparation. PARTICIPANTS: This project trained two post-doctoral scholars: Xiaoyong Wang and Rajesh Bhosale. Dr. Wang is currently employed in the School of Chemistry and Molecular Engineering, East China University of Science and Technology, and Dr. Bhosale is Development Manager, Unilever Research Center, Unilever Hindustan.Debie W. Blair earned both her B.S. with Honors in Food Science and her M.S. in Food Science while working on the project and is now employed by Kraft Foods. Lingyan Kong is currently pursuing his Ph.D. on fiber spinning initiated under this project. In-kind support was obtained during the project from FMC Biopolymers and National Starch. TARGET AUDIENCES: The target audience is the scientific community, both academic and industrial, interested in the production of biopolymer fibers. This would include those using fibrous materials in the biomedical community. PROJECT MODIFICATIONS: As a result of turnover in project personnel, a one-year, no-cost extension had been requested and granted. Due to novel and unforeseen results obtained during the investigation, the original fundamental investigation of the effects of non-equilibrium and non-quiescent conditions on mixed carrageenan-starch gels was replaced by a more practical application of those conditions on spinning and resultant morphology of carrageenan and starch fibers.

Impacts
For the first time, fibers of pure carrageenan and pure starch have been successfully spun using a gel-spinning and electro-spinning techniques, respectively. These carrageenan microfibers and starch nanofibers, being made from biodegradable and biorenewable biopolymers, may find applications in biomedicine, e.g. as wound dressings or tissue scaffolds, and contribute to a sustainable materials industry. During the course of this research it was determined that kappa-carrageenan can template the crystallization of calcium sulfate. Equilibrium phase diagrams for the iota-carrageenan/maltodextrin/water system were established at varying KCl concentrations and temperatures, validating the phase-volume-ratio method for determining phase diagrams in mixed biopolymer systems, and extending our understanding of interactions between charged and neutral biopolymers.

Publications

  • Kong, L. and G. R. Ziegler. 2011. Fabrication of κ-Carrageenan Fibers by Wet Spinning: Spinning Parameters. Materials 4(10)1805-1817. http://dx.doi.org/10.3390/ma4101805.
  • Blair, B. W. 2010. Ues of starch inclusion complexes for improved devlivery of dietary polyphenols to the oral cavity by chewing gum. M.S. Thesis. The Pennsylvania State University, University Park, PA. 70 pp.


Progress 09/01/09 to 08/31/10

Outputs
OUTPUTS: The Ph.D. candidate, Lingyan Kong, presented the paper titled "Spherulite formation in k-carrageenan dispersions" at the 10th International Hydrocolloids Conference in Shanghai, China, on June 20-24, 2010, and a similarly titled poster at the Annual Meeting of the IFT, Project Director's meeting in Chicago, IL, July 16-17,2010. PARTICIPANTS: Debie W. Blair earned her B.S. with honors in Food Science by completing an honors thesis related to this project. She continues the work for her M.S. degree. Currently she is employed by Kraft Foods. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
The formation of spherulites was observed on drying of aqueous solutions in some commercial samples of kappa-carrageenan but not others. The size of the spherulites formed was dependent on the drying rate. An investigation into this phenomenon was made by first purifying the carrageenan samples. purified samples, or commercial samples low in calcium did not form spherulites. The addition of calcium chloride to these samples did not restore their ability to form spherulites. However, the addition of both calcium and sulfate ions did. It was determined by FTIR and ESEM/EDS that both calcium and sulfur accumulated in the spherulites. Isolated spherulites comprised calcium sulfate. Under the same conditions, but in the absence of carrageenan calcium sulfate did not form spherulitic morphology. It was concluded that the observed phenomenon was an example of biomineralization, where the morphology of the calcium sulfate crystals was influenced by the presence of carrageenan.

Publications

  • No publications reported this period


Progress 09/01/08 to 08/31/09

Outputs
OUTPUTS: Significant results of this year's research were presented to about 150 attendees in a seminar sponsored by the Department of Materials Science and Engineering, Penn State University, October 8, 2009. PARTICIPANTS: This project provided post-doctoral experience for Dr. Rajesh Bhosale. Dr. Bhosale has returned to India to a position with Unilever Hindustan. This project is presently being pursued by Ph.D. candidate Lingyan Kong, with help from M.S. candidate Debie Blair. In-kind support has been provided by FMC Biopolymers and National Starch. TARGET AUDIENCES: The target audience is the scientific community, both academic and industrial, interested in the production and applications of biopolymer fibers. PROJECT MODIFICATIONS: As a result of turnover in personnel, a one-year, no-cost extension has been requested. The original goal of investigating the effects of non-equilibrium and non-quiescent conditions on mixed carrageenan-starch gels will be replaced with an investigation of the effects of those conditions on the morphology of mixed carrageenan-starch fibers spun from those gels. For objective 5, the investigation of compatibilizers, we have begun an evaluation of the potential use of starch-guest inclusion complexes.

Impacts
While pursuing Objective 2, show that different morphological and rheological product characteristics are obtained by varying the kinetics of phase separation relative to gelation, we observed the formation of spherulitic morphology in carrageenan solutions. Based on similarities to our previous research on spherulitic crystallization of starch, we hypothesized that this resulted from the formation of a liquid crystalline phase, and that consequently, we could spin highly-oriented, crystalline fibers of carrageenan. Subsequently, we built an apparatus to wet-spin (gel-spin) fibers from this carrageenan dope, and successfully spun microfibers of high crystallinity. We followed this by constructing a system for the electrospinning of nanofibers, and have tested this apparatus by successfully spinning nanofibers of pullulan and PVOH.

Publications

  • Kong, L., G.R. Ziegler, and R. Bhosale. 2009. Fibers Spun from Polysaccharides. Nova Science Publishers, Inc. Hauppauge, NY. (Accepted for Publication)


Progress 09/01/07 to 08/31/08

Outputs
OUTPUTS: Results of the initial year's research were disseminated at the annual Project Director's Meeting held June 27 and 28, 2008 in conjunction with the Institute of Food Technologists' Annual Meeting in New Orleans, LA. PARTICIPANTS: This project provided one year's post-doctoral experience for Dr. Xiaoyong Wang. Dr. Wang has returned to China to assume a faculty position there. TARGET AUDIENCES: Nothing significant to report during this reporting period. PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Equilibrium phase diagrams of the iota-carrageenan/maltodextrin/water system have been established at potassium chloride (KCl) concentrations of 0.1, 0.2 and 0.3 M and 80, 85 and 90 degrees C. All pseudo-binary phase diagrams of iota-carrageenan/maltodextrin mixtures suggested classic segregative phase separation. The binodal was heavily skewed toward the maltodextrin axis. The high asymmetry of the iota-carrageenan/maltodextrin/water phase diagram determined by the phase-volume-ratio method was consistent with the compositional analysis of phase-separated iota-carrageenan/maltodextrin samples, and can be explained in terms of the Flory-Huggins interaction parameter, reflecting a higher water binding ability of the charged iota-carrageenan than neutral maltodextrin. Increasing the concentration of iota-carrageenan-gel-promoting KCl from 0.1 to 0.3 M at 80 degrees C enlarged the two-phase domain, whereas increasing temperature from 80 to 90 degrees C at 0.3 M KCl enhanced biopolymer compatibility. The effects of salt concentration and temperature have been related to the differences in the Flory-Huggins interaction parameters of the two biopolymers with water, as well as, the helix formation of iota-carrageenan in the presence of KCl through the changes in the slopes of tie-lines of phase-separated samples. These results validate the applicability of the phase-volume-ratio method, a relatively inexpensive technique, for determining phase diagrams in mixed biopolymer systems, and extend understanding of interactions between charged and neutral polymers as influenced by salts.

Publications

  • Wang, X. and G.R. Ziegler. 2008. Phase Behavior of the iota-Carrageenan/Maltodextrin/Water System at Different Potassium Chloride Concentrations and Temperatures. Food Biophysics. (Pending).