Source: RENEWABLE ALTERNATIVES, LLC submitted to NRP
PHASE CHANGE MATERIALS FROM FATS AND OILS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0209344
Grant No.
2003-33610-14177
Cumulative Award Amt.
(N/A)
Proposal No.
2003-05519
Multistate No.
(N/A)
Project Start Date
Sep 15, 2003
Project End Date
Sep 14, 2006
Grant Year
2004
Program Code
[8.8]- (N/A)
Recipient Organization
RENEWABLE ALTERNATIVES, LLC
410 SOUTH 6TH STREET
COLUMBIA,MO 65211-2290
Performing Department
(N/A)
Non Technical Summary
A The price of fats and oils are depressed due to an over-supply created by recent increases in palm oil production. B. New approaches are needed to reduce greenhouse gas emissions and to reduce the cost of air conditioning for buildings. A. This project will demonstrate the conversion of fats and oils into phase change materials typically sold at proces over $0.50 per pound. This is more than double the rate for beef, lard, and soybean oil. B. These phase change materials will be used to reduce airconditioning costs by methods referred to as " peak load shifting" of electricity consumption. This will result in saving consumers money and reducing green house gas emissions.
Animal Health Component
45%
Research Effort Categories
Basic
5%
Applied
45%
Developmental
50%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
51118992000100%
Goals / Objectives
OBJECTIVES The following are specific objectives of the Phase II effort to pave the way to commercialization: 1.)For those fat/oil derivatives identified as commercially viable and useful PCM chemicals, these chemicals need to be made available to product researchers for use in consumer products. We can fine-tune performance to meet application needs. Precise product specifications need to be set in our labs, and in some instances the PCM chemicals need to be demonstrated in a new generation of low-cost PCM devices in our labs. The first products will be made a few months after the start of the Phase II investigation, and we will likely continue to identify new products through the duration of the Phase II investigation. 2.)Pilot scale production scale up must be performed on select PCM chemicals. An emphasis will be placed on those PCM chemicals that are easiest to produce. 3.)Additional PCM products must be identified, researched, and developed. These additional products will provide needed abilities at different temperatures and potentially provide less expensive alternatives. Increased use of low-cost beef tallow and lard feed stocks is a priority. 4.)Build collaborations with whom we can achieve allow rapid commercialization in both the U.S. and China.
Project Methods
The objectives will be achieved through the tasks summarized as follows: 1. Other phase change material (PCM) from Fats and Oils will be identified. Due to the vast number of potential PCM chemicals that can be prepared from fats and oils, the task of identifying new or improved derivatives will only be able to pursue a few new candidate products. Priorities will be placed on: 1) beef tallow and lard derivatives since tallow and lard are less expensive than vegetable oils and 2) easily attained derivatives of hydrogenated soybean oil. Derivatives of hydrogenated beef tallow and soybean oil will be synthesized and tested. 2. Mixtures will be used to create phase change materials for additional temperatures. Expand Temperatures of Application Through Use of Mixtures: A powerful degree of freedom in designing phase change materials is the use of mixtures. For example, a phase I investigation has identified up to 6 derivatives that have desirable latent heat characteristics. If a small amount, e.g. 10 wt%, additives was able to decrease the peak temperatures of each of these components by 4 C, these 6 PCM chemicals would become 12 PCM chemicals. The ability to use additives to change latent heat characteristics must be understood. 3. Aging and cycling studies will be performed on new products. Accelerated thermal cyclic studies will be performed on all identified PCM chemicals. Samples will be placed in glass and encapsulated in a variety of plastics. We expect to perform at least 3000 aging cycles between 10 and 75 C on each product. 4. A web site will be set up offering PCM chemicals for research and sale. We have purchased the URL site, renewablealternatives.com. A web page will be prepared describing out company and the commercialization of PCM chemicals based on fats and oils. In addition, research quantities of PCM chemicals will be made available to other research groups who desire to develop new consumer devices and products that incorporate PCM chemicals. Eventually, our PCM chemicals will be made available for purchase via this site. 5. Product specifications and production methods will be defined. In taking the step from producing a viable PCM chemical from a triglyceride to making triglcyeride-based PCM chemicals available for sale, specifications for both the feedstocks and PCM chemicals must be set. Specifications will be initially set for soybean oil derived PCM chemicals. 6. The PCM chemicals will be demonstrated in a proprietary encapsulation system including cycleing studies. 7. The new encapsulation system will be demonstrated in consumer devices. 8. A 5-gallon pilot reactor will be built, demonstrated, and operated for producing phase change materials. 9. Commercialization contacts will be established. Sales of PCM products to Chinese markets will specifically be pursued.

Progress 09/15/03 to 09/14/06

Outputs
Our research involves phase change material (PCM) chemicals from bio-based fats and oils. PCM chemicals are debatably the most efficient and cost effective approaches for thermal energy storage and thermal moderation and effective in reducing greenhouse gas emissions. Unfortunately, most PCM chemicals are currently derived from petroleum products. Our research involves innovative bio-based PCM chemicals that are an environmentally friendly and renewable alternative to petroleum and salt-derived PCM products. The overall goals of this Phase II proposal were to research product specifications for several PCM chemicals, identify additional PCM chemicals to be produced from fats/oils, and establish collaborations both for the production of PCM chemicals and commercialization of PCM consumer products. During the Phase II SBIR Program we have made these PCM chemicals available for use in numerous consumer products. We have identified several fat and oil PCMs that are competitive alternatives to petroleum based paraffin PCM products. These fat and oil based PCMs have a similar or better performance; they have a higher degree of flame retardancy and cost less. We have explored a variety of fatty acids, tri-, di-, and monoglycerides, fatty acid derivatives, various degrees of hydrogenation, and mixtures. The majority of our feedstocks are soybean oil, lard, and beef tallow. Five different PCM candidates are being thermally cycled in our refrigerator/oven. The samples are the Thermester 27M, Thermester 37M, Thermester 48B, Thermester 37B and hydrogenated soybean oil. The refrigerator/oven is cycled between 50C and 5C four times daily. The cycling has been going on for 1.5 years resulting in over 2000 thermal cycles. Samples are spiked with either BHT, Vitamin E or no antioxidant. Samples are taken periodically for analysis. The analytical work performed on all of the samples at the end of 2 years revealed little to no degradation in the performance of the PCM..

Impacts
PCMs are increasingly being used in heating, ventilation, and air conditioning applications (HVAC) to reduce energy demands. Unfortunately, most PCM chemicals are currently derived from petroleum products. These innovative bio-based chemicals are an environmentally friendly and renewable alternative to petroleum and salt-derived products. These bio-based PCMs provide new non-food uses for under utilized fats and vegetable oils. There application can be used in anything that requires temperature moderation.

Publications

  • No publications reported this period