Source: AUBURN UNIVERSITY submitted to NRP
POULTRY MANURE COMPOST FOR EROSION AND SEDIMENT CONTROL AND LAND RECLAMATION MARKETS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0209042
Grant No.
(N/A)
Cumulative Award Amt.
(N/A)
Proposal No.
(N/A)
Multistate No.
(N/A)
Project Start Date
Oct 1, 2006
Project End Date
Sep 30, 2008
Grant Year
(N/A)
Program Code
[(N/A)]- (N/A)
Recipient Organization
AUBURN UNIVERSITY
108 M. WHITE SMITH HALL
AUBURN,AL 36849
Performing Department
BIOSYSTEMS ENGINEERING
Non Technical Summary
Long-term goal is to reduce the environmental and economic liability of on-farm poultry manure storage and land application. The purpose fo the study is to open green industry markets for composted manure products. Over the total 3-year study (proposed), evaluate and demonstrate the use of three poultry manure compost products for expanding erosion and sediment control (E&SC), general seeding, and land reclamation markets.
Animal Health Component
50%
Research Effort Categories
Basic
10%
Applied
50%
Developmental
40%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1016199106025%
1023280110125%
4020110111025%
4030199107025%
Goals / Objectives
Year one (2006-2007) objectives: 1. Develop and begin operation of an expanded poultry manure composting site at the E.V. Smith Research and Extension Center in the vicinity of the existing compost site at the substation. 2. Develop a compost recipe utilizing only Alabama poultry manure (wet layer waste and dry broiler litter) and readily available carbon feedstock. 3. Characterize the physical, chemical, and bacteriological constituents of feedstock and finished compost for market acceptability and/or further processing. 4. Estimate the net profit/loss to poultry growers to produce and transport on-farm compost of a specified quality to existing bulk and specialty green waste receiving and recycling operations.
Project Methods
1. Design and begin operation of an expanded poultry manure composting site at the E.V. Smith Research and Extension Center at the Agricultural Engineering facility. Identify poultry and carbon-based product sources to supply feedstock material for composting. Site designed to protect against surface or groundwater contamination (Dougherty, 1998). Windrow composting and tractor-propelled turning will be monitored weekly using digital temperature probes. Curing piles and raw materials will be separated from each other and from actively composting piles. 2. Develop a compost recipe utilizing only Alabama poultry manure (wet layer waste and dry broiler litter) and readily available carbon feedstock(s). The target poultry waste sources are wet hen layer manure (60-70% MC) and dry broiler litter (20-40% MC), both of which represent a potential environmental and economic liability to existing poultry producers. Carbon-rich feedstocks include lumbermill waste, sawdust, peanut hulls, and possibly hardwood shavings (as a bulking agent). The finished compost will have a preferred nitrogen, phosphorus, and potassium value of 1% or higher (dry weight basis), a water-holding capacity of 100% or higher, a moisture content of 40-45%, and a bulk density of 800-1000 lbs. per cubic yard. 3. Characterize the physical, chemical, and bacteriological constituents of raw materials and finished compost for market placement and further processing. Cured compost will be analyzed for particle size density, with chemical, physical, and bacteriological analysis of two particle size fractions, overs (> 3/8 in) and fines (<3/8 in). Testing will include moisture and nutrient content, bulk density, C:N ratio, and enumeration of pathogenic bacteria (Escherichia coli and Salmonella), volatile organic acids (VOAs), and salt content. 4. Estimate the net profit/loss to poultry growers to produce and transport on-farm compost of a specified quality to existing green waste receiving and recycling operations. A list of existing Alabama green waste receiving and recycling operations will be compiled. SpreadRite Organics, in Birmingham, has already been identified. A market survey of existing waste recyclers will be conducted to determine the range of prices paid for delivery of raw poultry manure and/or finished bulk compost. The survey will document annual volume, cost, and current market for raw and composted manures, as well as comparable organic products such as other compost products, peat, loam, and organic fertilizers. The composting process system at E.V. Smith will be used to determine on-farm unit compost costs, including estimated cost of land and equipment, site preparation, road access, drainage, materials collection and/or purchase, pre-processing of materials (if necessary), pile formation, maintenance and monitoring of piles and compost equipment, and compost curing and bulk storage.

Progress 10/01/06 to 09/30/08

Outputs
OUTPUTS: This project was initiated to demonstrate through research and demonstration the use of superior "home-grown" erosion and sediment control products such as compost blankets and pellets made from poultry litter, and hydromulches made from cotton gin trash. Long-term evaluation of existing and proposed 10'x25' study plots on 4:1 disturbed slopes was proposed in 2008 to provide answers to questions about the effectiveness and real cost of products currently available for grass establishment, mitigation of soil loss, and reduction of storm and nutrient runoff. Dissemination of results to date, mainly in production and horticultural use of poultry litter compost, has been through conference proceedings, field days, and graduate student publication. PARTICIPANTS: PROJECT LEADERS: Mark Dougherty, Beth Guertal, Wes Zech, Charlene LeBleu, Diran Fasina, Jeff Sibley, John Blake, Ken Macklin, Charlie Mitchell, Dave Han, John Grace, Earl Norton DEPARTMENTS: Biosystems Engineering, Agronomy & Soils, Landscape Architecture, Civil Engineering, Poultry Science, USDA-Forest Service TARGET AUDIENCES: Agricultural producers, green material distributors, design-build contractors, land developers, engineers, soil and water conservationists, agronomists, state, local, and federal environmental and transportation agencies, and university, federal, or industry researchers. PROJECT MODIFICATIONS: This project has produced approximately 100 CY of high quality compost from raw poultry litter from Alabama farms and demonstrated beneficial horticultural use in the green industry. The third year objectives of this project have not been accomplished due to lack of continued funding. Nevertheless, approximately 50 CY of mature, stable compost from this project has been stockpiled under cover at EV Smith for use when available funding is secured.

Impacts
The incorporation of compost and chemical polyacrylamide (PAM) products, and the addition of a third replicated site at E.V. Smith was proposed in 2008 to enhance the ability of the team to accomplish its three main objectives; 1 to identify superior materials and installation techniques necessary to develop long-term vegetative cover on disturbed slopes, 2 to evaluate and demonstrate the use of Alabama-based products for the commercial green industry in expanding erosion control and land reclamation markets, and 3 to provide accurate cost data for producers and users of Alabama-based erosion and sediment control products made from poultry litter compost, cotton gin trash, and other materials.

Publications

  • Brymer B.J., Sibley, J., Dougherty, M., and D. Fasina. 2008. Evaluation of windrow versus in-vessel digester poultry liter compost for greenhouse use. IPPS 2008, Atlanta, GA.
  • Brymer B.J., Sibley, J., Dougherty, M., and D. Fasina. 2008. Assessment of composting methods for use in the green industry. M.S. Thesis. Dept. Horticulture, Auburn Univ. December 2008.
  • Dougherty, M., Baharanyi, A., Guertal, E., Zech, W., LeBleu, C. and E. Norton. 2008. Evaluation of erosion and sediment control cover types for long-term vegetation establishment on disturbed slopes, Proceedings of the ASABE International Meeting, Providence, RI, June 29-July 2, 2008.


Progress 01/01/07 to 12/31/07

Outputs
The three-year goal of this project is to reduce the environmental and economic liability of on-farm poultry manure storage and land application by opening green industry markets for composted manure products. Over the study period, we have proposed to demonstrate the production and use of three poultry manure compost products for expanding erosion and sediment control (E&SC), general seeding, and land reclamation markets. Finished poultry waste compost will be screened to the particle size specified by the target market. Analytical equipment will be used to determine particle size distribution of finished compost. Temperature monitoring and datalogging of outdoor compost piles will continue until composting process is complete. Outdoor composting piles are stored using a breathable cover that sheds water. As a result of this project, we will be able to develop and establish unit costs for finished compost products from Alabama poultry manure for direct market to the expanding (i) erosion and sediment control (E&SC) and (ii) general seeding markets. We will also develop and establish unit costs for (iii) a new pelleted compost product suitable for land reclamation and soil restoration markets. Demonstration through field trials in year 3 of this study will be used to disseminate the effectiveness of compost products for their selected markets.

Impacts
A variety of waste/by-products from agricultural and forestry operations in Alabama provide the carbon to balance the relatively high nitrogen content of raw poultry manure. Lumber mill waste, sawdust, peanut hulls, and possibly hardwood shavings can be used to balance the "recipe" (30-40:1 C:N ratio and 40-60% MC) for efficient pile heating. Finished compost has a preferred nitrogen, phosphorus, and potassium value of 1% or higher (dry weight basis), a water-holding capacity of 100% or higher, a moisture content of 40-45%, and a bulk density of 800-1000 lbs. per cubic yard. One of the challenges using poultry manure as a fertilizer and soil amendment in Alabama is the phosphorus limitation of the receiving soil. While there is evidence that the use of special phosphorus binders can be used to reduce the environmental risk of P loading from poultry manure compost, the compost products developed in this study are targeted for markets outside the state of Alabama where phosphorus is not limiting, such as large-scale restoration of strip mine sites. Production of approximately 150 cubic yards of compost is currently underway at the EV Smith Research and Extension Center, with ongoing monitoring of temperature, nutrients, moisture content, C:N ratio, and bacteria to quantify material quality and rate of composting.

Publications

  • No publications reported this period