Source: UNIVERSITY OF FLORIDA submitted to NRP
THE USE OF FISH PROTEINS ISOLATED FROM BYPRODUCTS TO IMPROVE WATER-HOLDING AND QUALITY OF SEAFOOD PRODUCTS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0204516
Grant No.
2005-34135-16205
Cumulative Award Amt.
(N/A)
Proposal No.
2005-04723
Multistate No.
(N/A)
Project Start Date
Sep 15, 2005
Project End Date
Sep 14, 2007
Grant Year
2005
Program Code
[AH]- (N/A)
Recipient Organization
UNIVERSITY OF FLORIDA
G022 MCCARTY HALL
GAINESVILLE,FL 32611
Performing Department
FOOD SCIENCE & HUMAN NUTRITION
Non Technical Summary
This project adresses two problems in the seafood industry. Firstly, there is a significant lack of utilization of seafood byproducts due to lack of suitable processes as well as applications. Secondly, water retention in fresh, frozen and cooked seafood products is a major challenge, which is currently addressed with chemicals such as phosphates. Many countries and users object to phosphates and are looking for natural alternatives. This project aims at extracting functional fish proteins from seafood byproducts using a novel economical processing technique. The ability of these proteins to incoroprate weight and bind water in various seafood products will be investigated.
Animal Health Component
40%
Research Effort Categories
Basic
40%
Applied
40%
Developmental
20%
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
5013710200020%
5013714200020%
5023710200015%
5023714200015%
5033710200015%
5033714200015%
Goals / Objectives
1.Isolate muscle proteins from catfish and tilapia byproducts using different variations of the alkali-aided solubilization/precipitation process 2.Investigate the effect of different alkali-process variations on the composition, conformation and functionality of the isolated fish proteins 3.Investigate the ability of the isolated proteins to increase water-holding capacity and improve texture of fresh and frozen seafood products (fillets, mince and block) 4.Investigate the effect of isolated proteins on muscle structure and level of water binding in muscle
Project Methods
Fish proteins will be isolated from muscle based byproducts of channel catfish and tilapia. The process to isolate the proteins will involve solubilizing the proteins at various different alkali pH values, followed by precipitation at the proteins isoelectric point. Different variations of the process will be used to induce different structural changes in the proteins. The isolated proteins will be characterized for their proximate composition, protein composition (by SDS-PAGE) and conformation (by DSC and circular dichroism). Key functional properties of the isolates will be investigated, such as solubility, water-holding ability, viscosity and gel forming ability (with oscillatory rheology and torsion gel testing). Proteins will then be incorporated into a) intact fish muscle, b) fish mince and c) fish block. The solution conditions will be varied. These products will be subjected to refrigerated and frozen storage tests and their properties and quality evaluated. Some properties tested will be muscle pH, drip loss, press loss, cook loss, texture (with Instron), appearance (with Color Machine Vision), muscle structure (with electron microscopy) and water state (with NMR) in the fresh, frozen, thawed and cooked state.

Progress 09/15/05 to 09/14/07

Outputs
OUTPUTS: 1. Experiments were performed to further investigate the effect injected proteins from tilapia and catfish have on muscle structure, quality and shelf life 2. Outcomes of this research were presented to industry representatives and also at international conferences 3. Outcomes of this research was tested at select food processors, and was shown to provide significant value addition 4. Results were disseminated to industry by presentations and in-house demonstrations, nationally and internationally. 5. Results were disseminated to industry and academia by presentations at international conferences PARTICIPANTS: Nothing significant to report during this reporting period. TARGET AUDIENCES: Fish and meat processing companies, food science researchers PROJECT MODIFICATIONS: Nothing significant to report during this reporting period.

Impacts
Proteins extracted with the acid and alkaline aided process were further investigated for changes in conformation and functionality. Different levels of unfolding and refolding resulted in functionality changes, which in turn resulted in changes in performance after incorporation into fish fillets. Fillets injected and tumbled with various protein suspensions (made from protein isolates produced with an alkaline-aided pH shift process) were analyzed for microbial stability, oxidative stability, color and muscle cohesiveness. Protein extraction with the alkaline process significantly reduced total aerobic bacteria counts and produced protein suspensions of low microbial counts. Protein injected fillets had equal microbial shelf life compared to uninjected fillets. Color of protein injected fillets was highly comparable to uninjected fillets, and was more natural compared to salt and phosphate injected fillets based on L*, a* and b* values. Fillets injected with protein suspensions had equal to higher oxidative stability than untreated fillets, based on analysis of secondary oxidation products. Fillets injected with protein suspensions were more cohesive than untreated fillets, based on Instron testing. This project is expected to not only lead to better utilization of seafood byproducts, but also lead to the development of fish proteins as commercial and competitive ingredients for water control in seafood products and quality improvement of seafood products. Improvements in water-holding capacity should lead to improvements of US seafood products since products will be more palatable as well as more nutritious since more nutrients are retained as less water is lost. Furthermore more retained water in seafood product is expected to significantly improve the bottom line of the seafood processors and make them more competitive on not only a local but global scale.

Publications

  • 1. Hussain, S and Kristinsson, H.G. 2007. Effect of tilapia protein isolate on water-holding capacity and quality of tilapia fillets.IFT Annual Meeting 2007, Chicago, IL. Abstract/Presentation 003-11.
  • 2. Raghavan, S and Kristinsson, H.G. 2007. Conformational changes in catfish myosin due to acid unfolding and refolding. IFT Annual Meeting 2007, Chicago, IL. Abstract/Presentation 007-01. (50%)
  • 3. Raghavan, S and Kristinsson, H.G. 2007. Conformational changes in catfish myosin due to alkali unfolding and refolding.IFT Annual Meeting 2007, Chicago, IL. Abstract/Presentation 003-12. (50%)
  • 4. Davenport M.P. and Kristinsson, H.G. 2007. Changes in conformation and structural stability of catfish muscle proteins after pH-shift processing. IFT Annual Meeting 2007, Chicago, IL. Abstract/Presentation 094-02. (50%)
  • 5. Kristinsson, H. G., Theodore, A. E., Petty, H. T., and Raghavan, S. 2006. Bioactive properties of protein hydrolysates products from channel catfish protein isolate. Second Joint Trans-Atlantic Fisheries Technology Conference TAFT 2006. October 29-November 1, Quebec, Canada. (25%)
  • 6. Kristinsson, H. G. and Ingadottir, B. 2007. Gelation of protein isolates extracted from tilapia muscle. J. Food Sci. Under review.


Progress 09/15/05 to 09/15/06

Outputs
1.Protein isolates were successfully extracted from catfish and tilapia muscle products. Extraction methods were optimized for each of the species under investigation. It was found that the alkaline-aided process gave the best isolate quality, while the acid-aided extraction process gave slightly higher protein recoveries for certain species. 2.Protein isolates were investigated for their functional properties, including gelation performance and solubility. Alkali-aided isolates were found to have superior gel forming abilities and higher functionality and stability. Lipid oxidation was significantly higher for proteins extracted with the acid aided process. 3.Injection studies demonstrated that isolates from the acid-aided process had lower viscosities than those from the alkali-aided process, and also had higher levels of oxidation products (as assessed by measuring thiobarbituric reactive substances and lipid hydroperoxides). Isolates from the acid-aided process were also found to have an off-grey color, while the alkali-aided isolates where significantly whiter. Upon injection, the acid-aided isolates left visible streaks and spots of different color. Due to the above, the alkali-aided extraction technique was selected as the extraction method of choice to make injectable protein isolate suspensions. 4.A variety of protein isolate suspensions were produced from the proteins isolated with the alkali-aided process and incorporated into various seafood products with injection, soaking and tumbling, and compared with other protein sources (e.g. soy proteins) and additives (e.g. salt and phosphates). Our results showed that protein isolate suspensions were found to significantly reduce product drip loss, thaw loss and cook loss, as well as increasing "juiciness" of finished cooked products, better than any other ingredient tested. An increased level of "juiciness" was found to be linked to a decrease in fish muscle hardness as measured by Instron testing, and decreased storage modulus of minced fish muscle as measured by oscillatory rheology. Level of incorporation was found to have a significant impact on product quality, with higher levels of addition generally yielding better cook yields than lower additions, with an accompanying increase in "juiciness". Injection was the most effective means to incorporate the isolate suspensions of all techniques tested.

Impacts
This project is expected to not only lead to better utilization of seafood byproducts, but also lead to the development of fish proteins as commercial and competitive ingredients for water control in seafood products and quality improvement of seafood products. Improvements in water-holding capacity should lead to improvements of US seafood products since products will be more palatable as well as more nutritious since more nutrients are retained as less water is lost. Furthermore more retained water in seafood product is expected to significantly improve the bottom line of the seafood processors and make them more competitive on not only a local but global scale.

Publications

  • Davenport, M. P. and Kristinsson H. G. 2006. Influence of different setting temperatures on the gel forming ability of catfish protein isolates. IFT Annual Meeting, July 24-28, Orlando, FL. Abstract 020A-21.
  • Kristinsson, H. G. and Ingadottir, B. 2006. Recovery and properties of muscle proteins extracted from tilapia (Oreochromis niloticus) light muscle by pH shift processing. J. Food Sci. 71, E132-E141. (50
  • Kristinsson, H.G., Theodore, A. E., Ingadottir. 2006. Chemical processing methods for protein recovery from marine by-products and underutilized fish species. In: Shahidi, F, editor. Maximising the value of marine by-products, Cambridge, UK: Woodhead Publishing. pp. 144-167. (50
  • Crynen, S. and Kristinsson, H. G. 2006. Properties of trehalose as a cryoprotectant and stabilizer of tilapia protein isolate. IFT Annual Meeting, July 24-28, Orlando, FL. Abstract 020A-20.