Source: UNIVERSITY OF PUERTO RICO AT MAYAGUEZ submitted to NRP
DEVELOPMENT OF A FERMENTED MILK-ACID WHEY BEVERAGE
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
COMPLETE
Funding Source
Reporting Frequency
Annual
Accession No.
0204000
Grant No.
2005-34135-15908
Cumulative Award Amt.
(N/A)
Proposal No.
2006-04460
Multistate No.
(N/A)
Project Start Date
Sep 1, 2005
Project End Date
Aug 31, 2008
Grant Year
2006
Program Code
[AH]- (N/A)
Recipient Organization
UNIVERSITY OF PUERTO RICO AT MAYAGUEZ
P. O. BOX 9000
MAYAGUEZ,PR 00681
Performing Department
ANIMAL INDUSTRY
Non Technical Summary
In Puerto Rico, surplus milk is utilized mostly for the manufacture of white cheese. Last year 6 million quarts of surplus milk was used for this purpose. As a result, approximately 4 million quarts of acid whey was produced. Only a small quantity of acid whey was used for animal feedstuff, and the remaining was sent to a waste treatment facility before final disposal. Even though the fat and minerals are removed prior to disposal, most of the lactose remains in the whey (32). Acid whey contains about 4.9% lactose; thus it has a very high BOD that presents an acute environmental problem. Currently, public pressure and environmental regulations have forced the industry to address the disposal problem, but the amount of whey that finally reaches lagoons, rivers and the ocean continues to be enormous. Acid whey retains about 50% of the nutrients of milk, thus this by-product has the potential to be used as an ingredient for a novel product. The product that may be developed from acid whey is a fermented beverage. The beverage industry is constantly offering new choices of health promoting juices that compete with the dairy industry. Since milk and whey are naturally very nutritious, their further processing into a fermented beverage can result in an alternate choice to the consumer. If successful, consumption of dairy based products should increase and this should have a positive impact on the Dairy Industry in Puerto Rico.
Animal Health Component
50%
Research Effort Categories
Basic
50%
Applied
50%
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
4033430110035%
4033430200040%
4033430309025%
Goals / Objectives
To develop a fermented beverage based on acid whey and surplus milk as principal ingredients which may constitute an attractive alternative to consumers who do not consume milk on a regular basis. To develop a suitable procedure to flavorize the milk-acid whey fermented beverage with tropical fruits. To identify probiotic bacteria that could be used as an adjunct culture to improve the therapeutical qualities of this dairy beverage
Project Methods
Acid whey will be obtained from the elaboration of white cheese. The acidity of the acid whey will be neutralized prior to be blended with milk to prevent precipitation of the casein. Milk and acid whey will be blended in the following proportions: 0 percent milk/100 percent whey, 25 percent milk/75 percent whey, 50 percent milk/50 percent whey, 75 percent milk/25 percent whey and 100%milk/0 percent whey prior fermentation with kefir grains. All the milk-acid whey blends will be fermented with 1 percent of kefir granules at 25 degre Centrigrade for 16 hours. The pH and titratable acidity will be measure at the beginning and at the end of the incubation period. The compositional analysis of the fermented blends will be determined with AOAC methods. The fermented blends will be analyzed in terms of their viscosity, volatile compounds and microbial populations and consumer acceptance. The fermented blends that present the best sensory characteristics will be flavored with tropical fruits such as mangoes, papayas and pineapples at the following levels 5 percent, 10 percent and 15 percent. Once we obtained a desirable fermented beverage, probiotic bacteria will be incorporated at two levels of addition and survival studies will be carried.

Progress 09/01/05 to 08/31/08

Outputs
OUTPUTS: In previous work we found that adittion of over 25% of whey affected the viscosity of the acid whey-milk fermented beverage. Fermented milk should have the viscosity and appeareance of a shake. Thus, fermented milk with 50% and 75% of whey did not have an appealing texture and viscosity. In order to improve the viscosity of the fermented milk we decided to use gelatin and pectin as stabilizers. Pectin manufacturer recommended an addition of 0.5% to 1%; however, after testing this level of addition we found the fermented milk chunky and not attractive. We reduced the level of addition of pectin to 0.2%. Gelatin was also tested as a stabilizer; initially the level of addition was 0.2%, which was too little and did not have an impact on the viscosity, thus we increased the level to 0.4%. Composition, titrable acidity, pH, viscosity, lactic acid bacteria and yeast counts were determined for the acid whey-milk fermented beverages. This experiment will be twice repeated. Further work to be performed are sensory and statistical analysis. Probiotic bacteria were isolated to be added to the acid-whey fermented beverage. At present, we are doing growth curves to determine the log phase of the isolated probiotic bacteria in order, to obtain enough cell concentration (109 ) incorporate to the acid whey fermented milk. Further work includes survival studies of the probiotic bacteria and shelf life determination. PARTICIPANTS: Not relevant to this project. TARGET AUDIENCES: Not relevant to this project. PROJECT MODIFICATIONS: Not relevant to this project.

Impacts
This work may lead into a possible use for acid whey, which at the current time is being disposed of, and represents a contaminant to the environment.

Publications

  • Itara, L.O., 2007. Development of fermented acid whey beverage. MS Thesis. University of Puerto Rico, Mayaguez.


Progress 09/01/06 to 08/31/07

Outputs
A. Volatile compounds determination using SPME/GC/MS The fermented milk-acid whey beverage was elaborated using with pasteurized cow's milk and acid whey. The acid whey was neutralized prior addition to milk to pH 6.5. The milk and whey were blended in the following proportions: 100% milk, 75% milk/25% acid whey, 50% milk/ 50% acid whey, 25% milk/75% acid whey and 100% whey. Commercial Kefir Starter (Body source) was added to the blended milk-acid whey as indicated by the manufacturer (0.5% inoculation) and incubated at 25 Celsius degree for 24 hours or until it reached a pH of 4.1. The samples were frozen at -10 C until chromatographic analysis. The volatile compounds and organic acids were determined by the technique of Solid Phase Microextraction using a Gas Chromatograph coupled to a Mass Spectrometer Detector. The volatile compounds found in all samples were ethanol, acetic acid, and 2, 3 butanediol at different levels. The organic acids that were found were caprylic, caproic, caproic, benzoic and lauric acids. However no amounts of acetaldehyde, diacetyl and acetone were found, all of which are commonly found in fermented milk products. The highest amounts of ethanol (33.28%) and acetic acid (25.23%) was found on the fermented beverage manufactured with 100% whey and the lowest amounts of alcohol (9.25%) and acetic acid (8.59%) was found in the fermented beverage manufactured with 100 % milk. B. Viscosity of the Fermented Acid Whey Beverage The viscosity of the fermented beverages was measured with a Brookfield LVDV III viscosimeter. The most viscous was the fermented beverage manufactured with 100% milk followed by the fermented beverage manufactured with 75% milk/25% whey. The viscosity of the beverages were related to the percentage of total solids. The inclusion of over 25% acid whey to the fermented beverages has a negative impact on their viscosity. The utilization of a stabilizer may be considered to improve the viscosity of fermented milk beverages manufactured with acid whey. C. Sensory Analysis of the Fermented Acid Whey Beverage For the sensory analysis, a test known as Two to Five was performed in the 100% milk and 75%milk/25% whey fermented beverages. Because of the nature of this test we selected those beverages that had similar appereance in terns of color and viscosity. A population of 20 people from the College of Agricultural Sciences participated on the test. Only 15% of the panelists were able to identify correctly the sample that was different. This test showed that the sensory properties of the two beverages were similar .

Impacts
This work may lead into a possible use for acid whey, which at the current time is being disposed of and represent a contaminant to the environment.

Publications

  • Luis Omar Itara. The manufacture of a milk- acid whey fermented beverage. MS Thesis. University of Puerto Rico. Mayaguez Campus. (The examination for this work will be on November 27, 2007)


Progress 09/01/05 to 08/31/06

Outputs
The fermented milk-acid whey beverage was elaborated by using pasteurized cow's milk and acid whey. The acid whey was neutralized before addition to milk to ph 6.5. The milk and whey were blended in the following proportions: 100% milk, 75% milk/25% acid whey; 50% milk/ 50% acid whey; 25% milk/75% acid whey; and 100% whey. Commercial Kefir Starter (Yogurtmet) was added to the blended milk- acid whey as indicated by the manufacturer (0.5% inoculation) and incubated at 25 Celsius degree for 24 hour or until it reached a pH of 4.1. Titratable acidity and pH was monitored during the incubation period. Once the pH of 4.1 was reached, the fermented milk-acid whey blends were refrigerated at 5 Celsius degree until analyses for % fat, % protein and % total solids were determined. Microbial enumeration, pH and titratable acidity was measured at the beginning and at the end of the incubation period. Viscosity measurement were also measured. Numerical differences were observed for the different blends; however, statistical analysis needs to be done to determine whether there is significant difference among the treatments. Sensory analysis and volatile compounds need to be determined. Lactic acid bacteria to be characterized as Bifidobacterium for the incorporation in the acid whey fermented beverage as an adjunct culture have been isolated from two commercial sources. These include commercial yogurts claiming on their labels to contain lactic acid bacteria and Bifidobacterium and probiotic capsules sold in health stores claiming to contain lyophilized Bifidobacterium isolates in high and viable numbers. For the first commercial source, two products including Food Club Lite claiming to contain Lactobacillus acidophilus and Bifidobacterium spp., and Dannon Bifidus Regularis claiming to contain B. animalis were sampled. These yogurt samples were serially diluted in 0.1% peptone buffer and plated onto selective Lactobacilli MRS media and incubated at 37 Celsius degree anaerobically (Gas Pak SystemTM) for 48 h. Lyophilized probiotic capsules (Kyo-DophilusTM, Inc.) were reconstituted in selective Lactobacilli MRS media and incubated under the previously described conditions and found to contain 9.4 x 109 CFU/g. A total of 49 isolates have been characterized on the basis of oxygen tolerance, colony morphology, cell morphology, gram staining reaction and catalase assay. The presence of the fructose-6-phosphate phosphoketolase (F6PPK), a unique enzyme expressed in the genus Bifidobacterium is used as a confirmatory result for the genus Bifidobacterium. A total of 23 isolates from the probiotic capsules and the yogurt samples have been assayed for the presence of the F6PPK and found negative (non-bifidobacteria). The remaining 26 isolates from one capsule trial with typical Bifidobacterium characteristics (catalase negative and Gram positive rods) have been secured in frozen stock collection in sterile 11% reduced fat milk and kept at -80 Celsius degree as we await the arrival of a reagent (fructose-6-phosphate sodium salt) required for the continuation of the F6PPK assay. F6PPK positive isolates will be classified as Bifidobacterium and used as adjunct cultures.

Impacts
This work may lead into a possible use for acid whey, which at the current time is being disposed of and contaminating the environment

Publications

  • No publications reported this period